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Petroleum Drilling 
Fundamentals 
Sigve Hamilton Aspelund
Introduction to Rig types and 
Drill Component 
Rig Selection and basic planning 
steps 
Types of wells 
Types of rigs 
Steps to drill oil or gas wells 
The well construction team 
Well costing 
Communications and safety issues
Basic pore pressure and 
fracture gradient estimation 
Units and terminology and basic 
definitions 
Geo pressure and well design 
consideration 
Causes of overpressure 
Pore pressure theory 
Real time diagnostics of pore pressure 
Overburden gradient estimation 
Fracture gradient estimation 
LOT analysis 
Casing seat selection 
Uncertainty analysis.
Designing the well 
Translating the geological prognosis into a well design 
Rig selection 
Types of drilling rigs – onshore and offshore 
Drilling equipment 
The rotary system – conventional, top drive, rotary steerable 
Automated rigs 
Contractor selection 
Casing and Cementing 
Drilling muds and completion fluids; types and functions 
Bits and specialised drilling equipment 
Formation and well evaluation requirements: 
Mud logging 
Wireline and MWD/LWD logging 
Case Study: Casing design including uncertainties in pressure and 
rock strength 
Case Study: Identification of potential drilling hazards
Drilling the well 
Monitoring progress in drilling operations 
The daily drilling report – what does it contain 
and how do you read it? 
Well control issues – why the drilling foreman 
needs a certificate: 
Mud control and testing 
Casing and cementing operations 
Things that can go wrong 
Stuck pipe 
Overpressures 
Lost circulation 
Kicks
Completing the well 
Types of completions – what is their 
function? 
Completion fluids – why are they 
different from drilling fluids? 
Basic completion string equipment 
and Xmas trees 
Sand control equipment – from 
screens to gravel packs 
Perforation technology – equipment 
and safety aspects
New technology & ideas 
“Drilling the limit” how to improve and 
save money 
Expandable tubulars 
Multi-lateral wells 
Smart wells (Intelligent completions)
Youtube videos 
Oil and gas drilling video 
Oil rig 3D animation 
Petroleum engineers 
Drilling for oil in Algeria 
Blow out preventer 
Well logging 
Drilling, cementing and stimulation 
3D seismic
Structural geology 1 
Structural geology 2
Rig Selection and basic planning 
steps 
Offshore drilling 
◦ Ca. 25% of worlds oil and gas is produced 
from offshore fields (i.e. North Sea or Gulf 
of Mexico) 
◦ North sea: Exploration wells are drilled 
with Jack up or Semi-submersible drilling 
rigs.
Jack up 
Retractable legs that can be lowered 
to the sea bed. The legs support the 
drilling rig and keep the rig in position.
Jack up 
Unaffected by the weather during the drilling 
phase 
The safety valve is located on deck 
It does not need anchoring system 
It does not need heave compensator 
(permanent installation in the drilling phase) 
It has removable drill tower 
Depth limit is 150 meters 
It is unstable under the relocation 
It depends on the tug for moving
Semi submersible 
Portable device that consists of a deck 
placed on columns attached to two or 
more pontoons. 
During operation tubes are filled with 
water and lowered beneath the sea 
surface.
Semi submersible 
The vessel normally kept in position 
by anchors, but may also have 
dynamic positioning equipment (DP). 
Usually have their own propulsion 
machinery (max. depth approx. 600 
to 800 meters). 
The most common type is the "semi-submersible 
drilling rig".
Drilling ship 
In very deep water (2300m) drill ships 
are used for drilling the well. 
A drillship is easy to move 
and is therefore well suited for 
drilling in deep waters, since it is 
well suited for 
dynamic positioning. It requires relativ 
ely little force to remain in position.
Condeep platform 
Condeep platform is the denomination of a series 
of oil platforms that were developed in Norway to drill 
for oil and gas in the North Sea. The name comes 
from 
the English“concrete deep water structure", or deep 
structure of concrete. 
The platforms rest on thick concrete tanks that are on 
the ocean floor and acts as an oil stock. From 
these sticks it as one, three or 
four slender hollow columns, which is about 30 feet 
above the surface.
Condeep platform 
It was Stavanger company Norwegian 
Contractors who developed the concept of 
Condeep platforms in 1973, after the success of the 
concrete tank at the Ekofisk field. 
Condeep platforms are not produced anymore. The 
large concrete platforms are out competed by new, 
cheaper floating rigs and remote-controlled 
underwater installations.
Jacket platform 
The most widely used platform in the North Sea 
bearing structure is built as framed in steel 
Platform are poles fixed to the bottom 
The construction is susceptible to corrosion 
Has no storage tank, but must be associated pipeline 
network.
Tension leg platform 
A tension leg platform is a floating and vertically 
anchored platform or buoy which is normally used 
for offshore production of oil or natural gas, and is 
especially suitable for water depths exceeding 
300 meters. We usually use rods or chains to keep 
the platform in place.
Tension leg platform 
Affordable solution 
Quick to install 
Can be equipped entirely by countries 
Can be used on very deep 
Can be moved when a field is empty 
Because of movement of water required 
compensation equipment
Well head plattform 
Can be an alternative to production facilities on the 
seabed, especially where water depth is small, as 
in the southern part of the north sea. The 
wellhead platform is an unmanned small platform, 
which we can remotely control from a “mother 
platform". 
Valve tree is dry.
Exploration and production 
licences 
Government invite companies to apply 
for exploration and production licences 
on the continental shelf. 
Exploration licences may be awarded 
any time. 
Production licences are awarded at 
specific discrete intervals known as 
licensing rounds.
Exploration, development and 
abandonment 
Before drilling an exploration well an 
oil company will have to obtain a 
production licence. 
Prior to applying for a production 
licence 
◦ Exploration geologists 
Scouting exercise 
Analyse seismic data 
Analyse regional geology 
Analyse well tests in the vicinity of the prospect they 
are considering
Explorationists 
◦ Consider exploration and development 
costs 
Oil price and tax regimes 
Establish if reservoir is worth developing 
If prospect is considered worth 
exploring 
◦ The company will try to aquire a 
production licence 
Explore the field 
The licence will allow company to drill 
exploration wells in the area of 
interest.
Before exploration wells are drilled 
◦ Licencee may shoot extra seismic lines in 
a closer grid pattern 
Detailed information about the prospect 
Assist in definition of optimum drilling target 
Despite improvements in seismic 
techniques the only way of 
confirmining the presence of 
hydrocarbons is to drill an exploration 
well.
Drilling is very expensice 
◦ If hydrocarbons are not found there is no 
return on the investment, although 
valuable geological information may be 
obtained. 
◦ With only limited information available a 
large risk is involved. 
Having decided to go ahead and drill 
an exploration well proposal is 
prepared.
The objectives of this well will be: 
◦ to determine the presence of 
hydrocarbons 
◦ to provide geological data (cores, logs) for 
evaluation 
◦ to flow test the well to determine its 
production potential, and obtain flud 
samples.
The life of an oil or gas field can be 
sub-divided into the following phases: 
◦ Exploration 
◦ Appraisal 
◦ Development 
◦ Maintenance 
◦ Abandonment
The length of the exploration phase will 
depend on the success or otherwise of the 
exploration wells. 
There may be a single exploration well or 
many exploration wells drilled on a prospect. 
If an economically attractive discovery is 
made on the prospect then the company 
enters the appraisal phase of the life of the 
field. 
During this phase more seismic lines may be 
shot and more wells will be drilled to establish 
the lateral and vertical extent of (to delineate) 
the reservoir.
These appraisal wells will yield further 
information, on the basis of which future 
plans will be based. 
The information provided by the 
appraisal wells will be combined with all 
of the previously collected data and 
engineers will investigate the most cost 
effective manner in which to develop the 
field. 
If the prospect is economical attractive a 
Field development plan wil be submitted 
to secrectary state of energy.
If approval for the development is 
received then the company will 
comeence drilling development wells 
and constructing the production 
facilities according to the development 
plan. 
Once the field is on-stream the 
companies commitment continues in 
the form of maintenance of both the 
wells and the production facilities.
After many years of production it may be 
found that the fild is yielding more or possibly 
less hydrocarbons than initially anticipated at 
the development planning stage and the 
company may undertake further appraisal 
and subsequent drilling in the field. 
At some point in the life of the field the costs 
of production will exceed the revenue from 
the field and the field will be abandoned. All 
of the wells will be plugged and the surface 
facilities will have to be removed in a safe 
and environmentally acceptable fashion.
Well planning and design
Standard Spiral drill collar
Integral heavy weight drill pipe and 
Spiral integral heavy weight drill pipe 
Square kelly
Pup joint 
Stabilize 
r 
Cross over 
sub
Integral heavy weight drill pipe Spiral drill collar
Super high pressure tubinTgu bing used for high-pressure 
boiler
Drill Pipe 
Applicable to API standard. 
Steel grade EGXS. Size: 2 3/8 ,3 1/2,2 7/8,4 1/2,5,5 
1/2.
Drill Collar 
Collar 
Applicable to API standard. Out dia:2 3/8”,3 1/2”,2 7/8”,4 1/2”,5”,5 
1/2”.
Kelly 
Kelly 
Applicable API standard.Hex and square, two models.Size:3 1/2”,4 1/4”,5 
1/4”,6”.
Heavy Weight Drill Pipe 
Pipe Applicable API standard. Size: 3 1/2”,4 1/2”,5”,5 
1/2”.
Tubing 
Applicable to API standard. 
Steel grade:J55,N80,P110. Size: 2 3/8”,2 7/8”,3 1/2”
Casing 
Casing 
Applicable to API standard. 
Size: 4 1/2”,5 1/2”,7”,9 5/8”,10 3/4”,13 3/8”
Oil–Gas Delivery Pipes 
Pipes 
Applicable to API standard. 
Size: 8 3/4”,10 3/4”,12 3/4”,14”,16”,18”,20”,22” 
,24”,26”,28”,30”,32”,36”,40”,44”,48”,52”, 
56”
Drill Bit 
PDC bit 
Cone bit
Drilling personnel 
Drilling a well requires many skills and 
involves many companies
The oil company who manages the 
drilling and/or production operations is 
known as the operator. 
In joint ventures one company acts as 
operator on behalf of the other 
partners. 
The oil company normally employ a 
drilling contractor to drill the well. 
Drilling contractor owns and maintains 
the drilling rig and employs and trains 
the personnel required to operate the 
rig.
During the course of drilling the well 
certain skills or equipment may be 
required (e.g. Logging, surveying). 
These are provided by service 
companies. 
These service companies develop and 
maintain specialist tools and staff and 
hire them out to the operator, 
generally on a day rate basis.
The operator will generally have a 
representative on the rig called the 
company man to ensure drilling 
operations go ahead as planned, 
make decisions affecting progress of 
the well, and organise supplies of 
equipment. He will be in daily contac 
with his drilling superintendent who 
will be based in the head office of the 
operator.
There may also be an oil company 
drilling engineer and/or a geologist on 
the rig. 
The drilling contractor will employ a 
toolpusher to be in overall charge of 
the rig. 
He is responsible for all rig floor 
activities and liases with the company 
man to ensure progress is satisfactory.
The manual activities associates with 
drilling the well are conducted by the 
drilling crew. Since drilling continues 24 
hours a day, there are usually 2 drilling 
crews. 
Each crew workd under the direction of 
the driller. The crew will generally 
consist of a derrickman (who also tends 
the pumps while drilling), 3 roughnecks 
(working on rig floor), plus a mechanic, 
an electrician, a crane operator and 
roustabouts (general labourers).
Service company personnel are 
transported to the rig as and when 
required. Sometimes they are on the 
rig for the entire well (e.g mud 
engineer) or only for a few days during 
particular operations (e.g. directional 
drilling engineer)
Drilling economics 
Drilling costs in field development 
Drilling costs ~25-35% of total 
development costs for an offshore 
oilfield.
The costs of the development will not 
be recovered for some time since in 
most cases production is delayed until 
the first few platform wells are drilled. 
These delays can have a serious 
impact on the economic feasibility of 
the development and operators are 
anxious to reduce the lead time to a 
minimum.
Drilling cost estimates 
Before a drilling programme is 
approved it must contain an estimate 
of the overall costs involved. 
When drilling in a completely new 
area with no previous drilling data 
available the well cost can only be a 
rough approximation. 
In most cases some prevours well 
data is available and a reasonable 
approximation can be made.
A typical cost distribution for a North 
Sea Well
Some costs are related to time and are 
therefore called time-related costs (e.g. 
Drilling contract, transport, 
accomodation). 
Many of the consumable items (e.g. 
casing, cement) are related to depth and 
are therefore often called depth-related 
costs. 
These costs can be estimated from the 
drilling programme, which gives the 
length or volumes required.
These costs can be estimated from 
the drilling programme, which gives 
the lenghts or volumes required. 
Some of the consumable items such 
as the well head will be a fixed cost. 
The specialised services (e.g. 
perforating) will be a charged for on 
the basis of a service contract which 
will have been agreed before the 
service is provided.
The price list associated with this 
contract will be a function of both time 
and depth and the payment for the 
service will be made when the 
operation has been completed. 
For wells drilled from the same rig 
under similar conditions (e.g. platform 
drilling) the main factor in determining 
the cost is the depth, and hence the 
number of days the well is expected to 
take.
Plot of depth 
against days for 
wells drilled from 
a North Sea 
plattform.
Time breakdown 
for a North Sea 
well.
More sophisticated methods of 
estimating well costs are available 
through specially designed computer 
programmes. 
Whatever method is used to produce a 
total cost some allowance must be made 
for unforseen problems. 
When the estimate has been worked out 
it is submitted to the company 
management for approval. This is usually 
known as an AFE (authority for 
expenditure).
Funds are then made available to 
finance the drilling of the well withing a 
certain budget. 
When a well exceeds its allocated 
funds a supplementary AFE must be 
raised to cover the extra costs.
Communications and safety 
issues 
The Piper Alpha Disaster 
In 1988 Britain suffered one of the 
worst industrial disasters when the 
Piper Alpha oil Platform was 
destroyed by fire and gas 
explosion, resulting in 167 
fatalities. The disaster caused 
significant changes to the manner 
in which safety was regulated and 
managed in the UK offshore oil 
industry.
Events in the disaster 
The Piper Alpha platform was operated by Occidental 
Petroleum (Caledonia) Ltd. and located 110 miles 
notheast of Aberdeen 
The platform produced oil and gas and was linked to 
the installations Tartan, Claymore and MCP01 by 
subsea pipelines 
On July 6, 1988, dayshift workers had removed a safety 
release for a consendate pump that was not being used 
and replaced it with a blank flange 
Several hours later the night shift operations team 
experienced a problem with a second consendate pump 
and restarted the first pump, unaware of the the safety 
valve had been removed
Around 10:00 pm there was an explosion on the 
production deck of the platform which was caused the 
ignition of a cloud of gas consendate leaking from the 
temporary flange 
The fire spread rapidly and was followed by a number 
of smaller explosion 
At around 10:20 pm a major explosion was followed by 
the ruptering of a pipeline carrying gas to the Piper 
Alpha platform from the nearby Texaco Tartan platform 
The next few hours an intense high-pressure gas fire 
raged, punctuated by a series of major explosions that 
served to hasten the structural collapse of the platform
Most of the emergency systems on the platform, including the 
fire water system, failed to come into operations 
Of the 226 persons onboard the installation only 61 survived 
The great majority of the of the survivors escaped by jumping 
into the sea, some from as 175 feet (approx. 54 m)
Piper Alpha in flames
Crisis Management at Piper 
Alpha 
The explosion on the Piper Alpha that led to 
the disaster was not devasting. We shall 
never know, but it probably would have killed 
only a small number of men 
There was a number of critisim related to the 
performance of the OIM on both Piper Alpha, 
Claymore and Tartan platforms 
These platforms were linked together by 
pipelines and if the hydrocarbons from these 
platforms had been stopped earlier, the 
situation on Piper might have deterioated less 
rapidly
On the evening of the crisis the platforms OIM was at 
his cabin 
In the control room at 9:55 pm a series of low gas 
alarms was registered followed by a single high gas 
alarm and a suddenly explosion 
The stand by boat sent out a mayday call 
By 10:05 several minutes after the explosion the OIM 
arrived in the radio room wearing a survival suit and 
instructed the radio operator to send out a mayday 
The OIM left without giving further instructions or stating 
his intentions
A few seconds later he ran into the radio room and told the 
operator that area outside was on fire and that it should be 
broadcasted that the platform was being abandoned 
By this time people had started to muster in the 
accomodation area an were waiting further instructions 
Some of the emergency response teams made attempts to 
tackle the fires or to effect rescues, but these were 
uncoordinated and ineffective efforts in a desperate situation 
By 10:20 pm 22 surviors had abandoned the platform – many 
who had been working outside such as divers 
Where people had mustered no one was in charge or giving 
instructions and there was confusion
A second major explosion because of gas coming into the the 
Piper from Tartan caused a massive high-pressure gas fire on 
the platform 
By 10:50 pm the structure of the platform was beginning to 
collapse and gas fires were raging 
The OIM and the majority of his crew died onboard as a result 
of smoke inhalation 
The report afterwards showed that the OIM took no initiative 
in an attempt to save life but in his defense several 
psychological factors could explain the OIM`s inadequate 
leadership and poor decision making 
He was under considerable stress and had not been properly 
trained and smoke inhalation can effect cognitive functioning
The Claymore Platform
Crisis Management at 
Claymore 
However what was more suprising revealing serious 
weaknesses in the oil industry`s provision for offshore 
crisis management, was that the two other OIM`s on 
duty from the linked platforms also failed to take 
appropriate decisions 
The Claymore platform situated 22 miles from Piper 
needed to shut down the oil production to prevent it 
from flowing towards the Piper platform 
At 10:05 pm the Claymore OIM was told that there had 
been a mayday on Piper due to fire and explosion 
An attempt to contact Piper was unsuccessful and on 
the secong mayday from Piper he sent a standby 
vessel without shutting down the oil production
The operating superintendent at Claymore asked 
the OIM if he could shut down the oil production. 
The OIM refused this 
The OIM at Claymore then called his manager in 
Aberdeen. They knew that Pipers oil had been 
shutdown. But as the pipeline pressure was 
stable the OIM decided to continue the 
production 
10:30 they have heard that the fire on Piper was 
spreading, and the operating superintendent 
again asked the OIM to shut down oil production. 
This was refused because he wanted to maintain 
the production
During a later phonecall the OIM made 
to the Production Manager the operating 
superintendent shouted that there had 
been an explosion on the Piper. The 
Production Manager in Aberdeen asked 
them to shut down immediately when he 
found out that they were still operating 
The Production Manager was suprised 
that they were still operating and 
instructed both Claymore and Tartan to 
shut down production
Illustration of the Oil field 
Piper Alpha 
Claymore 
Tartan
The Tartan Platform
Crisis Management on Tartan 
Texaco`s Tartan was located 12 miles southwest of Piper and 
also needed to shut down gas and oil production in the event 
of an serious emergency on Piper 
10:05 pm the OIM at Tartan heard mayday from Piper Alpha 
The OIM could not see any flames so he did not shut down 
the production but instructed his production supervisor to 
monitor the gas pressure on the pipeline to Piper 
Production was maintained on Tartan in the belief that Piper 
was still producing (no telephone contact was possible) 
10:25 the production supervisor was informed of a large 
explosion on Piper. This explosion was in fact caused by the 
hydrocarbons from Tartan
The emergency control was finally shut down and it took 5-10 
minutes before the Tartan OIM asked for their gas line to be 
depressurized and for the oil production to be shut down
Conclusion 
The Piper Alpha disaster demonstrated the need for proper 
training for the responsibility in this kind of position 
This is just one of many crisis that have highlighted the need 
for organizations to competent to deal with major crisis 
Crisis Management is primarily dependent on the decision-making 
of those in key command positions, at strategic, 
tactical and operational levels 
The immediate cause of the accident was due to 
communication problems relating to shift handover and 
Permit to Work procedures 
This crisis also shows the importancy of good organizational 
communication and information routines
What if... 
There had been a proper shift-handover, 
proper marking of the safety 
valve that wasn`t functioning, or 
proper Permit to Work for this shift at 
the Piper Alpha?
Risk evaluation 
Risk & unwanted incidents ranking 
Systems in place 
• Report incidents and near miss 
• Analyse material 
• Look for trends
Risk definition 
Risk=Practicable*Consequence 
Risk to 
Personel 
Environment 
Material
Mapping of HSE & risks 
Register incidents: Positive and 
negative 
Admin/M 
gmt/QHSE 
, 303 
Marine, 
669 
Drilling, 
463 
Technical, 
175 
No name, 
50 
Catering, 
191 
Sub Sea, 
48 
Electrical, 
137 
Client, 137 
Visitors, 
12 
3rd Party, 
592
Cause assesment 
• Direct causes vs underlying causes 
• Cause persepctive 
– Human 
– Technical 
– Organisational 
• 5 Whys technique 
– Look for underlying causes 
– Eliminate root of the problem
HSE analyse 
QRA: Quantity Risk Assesment 
QRM: Qualitative Risk Matrix 
Safe job analysis – Chemical 
analysis 
Risk assesment promt card
Risk reduction 
ALARP: As Low As Reasonable 
Practicable 
BAT: Best Available Technology 
Precation principles 
Substitution principles
Barriers – swiss cheese 
model 
The Barriere Concept 
BARRIERS; 
Technical, 
Qualifications, 
Procedures 
etc. 
ACCIDENT/ 
ACCIDENT/ 
LOSS 
LOSS 
INITIATING 
INITIATING 
CAUSE 
CAUSE
We are all responsible for managing 
HSE 
Hazard/ 
Risk 
Barrier 1 – HSE Policy & Leadership 
Barrier 2 – Planning 
I was responsible for 
planning the 
operations safely
Hazard/ 
Risk 
Barrier 1 – HSE Policy & Leadership 
I was responsible 
for supervising the 
maintenance work 
Barrier 2 – Planning 
Barrier 3 – Supervision 
I turned a blind eye to 
some of the crew not 
following all the 
procedures as we had 
limited time to do the job
Hazard/ 
Risk 
Barrier 1 – HSE Policy & Leadership 
Barrier 2 – Planning 
Barrier 3 – Supervision 
Barrier 4 – Procedures 
I didn’t work safely 
and took short-cut 
to get the job done 
Accident 
I was responsible 
completing the work
We all have a part to play 
Maintenance 
Maintain equipment and 
ensure that operational 
integrity is maintained 
Hazards identified 
and risk mngt plans 
implemented 
Visible leadership 
promotes HSE 
culture ….. 
Legal requirements 
of projects identified 
and complied with 
Competencies required 
for job are clearly 
identified 
Resources allocated 
for effective 
implementation 
Legal 
IT/ Data/ 
Graphics 
HR 
Mngt Team 
SJA team 
Drilling 
Risk management integrated 
to drilling programme 
Contract 
Ensure that Ocean Rig are 
given the means to perform 
the job safely and efficiently 
HSE dept 
Systems to control and 
securely store HSE 
critical information 
Guidance and 
advisory support 
provided to 
operations 
Finance/Accounting 
Resource budgets 
effectively tracked 
and managed
Pressure 
Pressure (the symbol: P) is the force per unit area applied 
in a direction perpendicular to the surface of an 
object. Gauge pressure is the pressure relative to the local 
atmospheric or ambient pressure. 
Definition 
Pressure is the effect of a force applied to a surface. 
Pressure is the amount of force acting per unit area. The 
symbol of pressure is P
Pressure in fluids at rest 
Due to the fundamental nature of fluids, a fluid cannot 
remain at rest under the presence of a shear stress. 
However, fluids can exert pressure normal to any 
contacting surface. If a point in the fluid is thought of as an 
infinitesimally small cube, then it follows from the principles 
of equilibrium that the pressure on every side of this unit of 
fluid must be equal. If this were not the case, the fluid 
would move in the direction of the resulting force.
Thus, the pressure on a fluid at rest is isotropic; i.e., it acts 
with equal magnitude in all directions. This characteristic 
allows fluids to transmit force through the length of pipes 
or tubes; i.e., a force applied to a fluid in a pipe is 
transmitted, via the fluid, to the other end of the pipe. 
This concept was first formulated, in a slightly extended 
form, by the French mathematician and philosopher Blaise 
Pascal in 1647 and would later be known as Pascal's law. 
This law has many important applications in hydraulics.
Hydrostatic pressure 
See also vertical pressure variation. 
Hydrostatic pressure is the pressure exerted by a fluid at 
equilibrium due to the force of gravity.[1] A fluid in this 
condition is known as a hydrostatic fluid. The hydrostatic 
pressure can be determined from a control volume 
analysis of an infinitesimally small cube of fluid. Since 
pressure is defined as the force exerted on a test area 
(p = F/A, with p: pressure, F: force normal to area A, A: 
area), and the only force acting on any such small cube of 
fluid is the weight of the fluid column above it, hydrostatic 
pressure can be calculated according to the following 
formula:
For water and other liquids, this integral can be simplified 
significantly for many practical applications, based on the 
following two assumptions: Since many liquids can be 
considered incompressible, a reasonably good estimation 
can be made from assuming a constant density throughout 
the liquid. (The same assumption cannot be made within a 
gaseous environment.) Also, since the height h of the fluid 
column between z and z0 is often reasonably small 
compared to the radius of the Earth, one can neglect the 
variation of g. Under these circumstances, the integral 
boils down to the simple formula:
where h is the height z-z0 of the liquid column between the 
test volume and the zero reference point of the pressure. 
Note that this reference point should lie at or below the 
surface of the liquid. Otherwise, one has to split the 
integral into two (or more) terms with the 
constant ρliquid and ρ(z')above. For example, the absolute 
pressure compared to vacuum is
where H is the total height of the liquid column above the 
test area the surface, and patm is the atmospheric 
pressure, i.e., the pressure calculated from the remaining 
integral over the air column from the liquid surface to 
infinity. 
Hydrostatic pressure has been used in the preservation of 
foods in a process called pascalization.[2]
Atmospheric pressure 
Statistical mechanics shows that, for a gas of constant 
temperature, T, its pressure, p will vary with height, h, as: 
where: g = the acceleration due to gravity 
T = Absolute temperature 
k = Boltzmann constant 
M = mass of a single molecule of gas 
p = pressure 
h = height 
This is known as the barometric formula, and may be 
derived from assuming the pressure is hydrostatic. 
If there are multiple types of molecules in the gas, 
the partial pressur
Pore pressure 
The pressure of fluids within the pores of a reservoir, usually 
hydrostatic pressure, or the pressure exerted by a column of 
water from the formation's depth to sea level. When 
impermeable rocks such as shales form as sediments are 
compacted, their pore fluids cannot always escape and must 
then support the total overlying rock column, leading to 
anomalously high formation pressures.
If the rock has undergone a "normal" packing, we run the 
risk abnormally high pore pressures (including 
he abnormally high porosity). 
The pore liquid can not disappear out of the rock at the time 
of deposition pressed together and matured. 
It requires dense materials, and therefore we find this most 
often in limestone and clayrocks. If there is a lot of sand present, 
the rock is much more permeable and pore liquid will 
easier out under compression.
Darcy's law 
Darcy's law is a phenomenologically derived constitutive 
equation that describes the flow of a fluid through 
a porous medium. The law was formulated by Henry 
Darcy based on the results of experiments[1] on the flow 
of water through beds of sand. It also forms the scientific basis of 
fluid permeability used in the earth sciences, particularly 
in hydrogeology.
Background 
Although Darcy's law (an expression of conservation 
of momentum) was determined experimentally by 
Darcy, it has since been derived from the Navier- 
Stokes equations via homogenization. It is analogous 
to Fourier's law in the field of heat conduction, Ohm's 
law in the field of electrical networks, or Fick's 
law in diffusion theory. 
One application of Darcy's law is to water flow 
through an aquifer; Darcy's law along with the 
equation of conservation of mass are equivalent to 
the groundwater flow equation, one of the basic 
relationships of hydrogeology. Darcy's law is also 
used to describe oil, water, and gas flows through 
petroleum reservoirs.
Description 
Darcy's law is a simple proportional relationship between 
the instantaneous discharge rate through a porous 
medium, the viscosityof the fluid and the pressure drop 
over a given distance. 
Diagram showing definitions 
and directions for Darcy's 
law.
The total discharge, Q (units of volume per time, e.g., 
m³/s) is equal to the product of the permeability of the 
medium, k (m2), the cross-sectional area to flow, A (units 
of area, e.g., m2), and the pressure drop (Pa), all divided 
by the viscosity, μ (Pa.s) and the length the pressure drop 
is taking place over. The negative sign is needed because 
fluids flows from high pressure to low pressure. So if the 
change in pressure is negative (where Pa > Pb) then the 
flow will be in the positive 'x' direction. Dividing both sides 
of the equation by the area and using more general 
notation leads to
where q is the flux (discharge per unit area, with units of 
length per time, m/s) and is the pressure 
gradient vector (Pa/m). This value of flux, often referred to 
as the Darcy flux, is not the velocity which the water 
traveling through the pores is experiencing. The pore 
velocity (v) is related to the Darcy flux (q) by 
the porosity (n). The flux is divided by porosity to account 
for the fact that only a fraction of the total formation volume 
is available for flow. The pore velocity would be the 
velocity a conservative tracer would experience if carried 
by the fluid through the formation.
Darcy's law is a simple mathematical statement which 
neatly summarizes several familiar properties 
that groundwater flowing in aquifers exhibits, 
including: 
If there is no pressure gradient over a distance, no 
flow occurs (these are hydrostatic conditions), if there 
is a pressure gradient, flow will occur from high 
pressure towards low pressure (opposite the direction 
of increasing gradient - hence the negative sign in 
Darcy's law), the greater the pressure gradient 
(through the same formation material), the greater the 
discharge rate, and the discharge rate of fluid will 
often be different — through different formation 
materials (or even through the same material, in a 
different direction) — even if the same pressure 
gradient exists in both cases.
A graphical illustration of the use of the steady-state 
groundwater flow equation (based on Darcy's 
law and the conservation of mass) is in the 
construction of flownets, to quantify the amount 
of groundwater flowing under a dam. 
Darcy's law is only valid for slow, viscous flow; 
fortunately, most groundwater flow cases fall in this 
category. Typically any flow with a Reynolds 
number less than one is clearly laminar, and it would 
be valid to apply Darcy's law. Experimental tests have 
shown that flow regimes with Reynolds numbers up 
to 10 may still be Darcian, as in the case of 
groundwater flow. The Reynolds number (a 
dimensionless parameter) for porous media flow is 
typically expressed as
where ρ is the density of water (units of mass per 
volume), v is the specific discharge (not the pore 
velocity — with units of length per time), d30 is a 
representative grain diameter for the porous media 
(often taken as the 30% passing size from a grain 
size analysis using sieves - with units of length), 
and μ is the viscosity of the fluid.
Additional forms of Darcy's law 
For very short time scales, a time derivative of flux 
may be added to Darcy's law, which results in valid 
solutions at very small times (in heat transfer, this is 
called the modified form of Fourier's law),
where τ is a very small time constant which causes 
this equation to reduce to the normal form of Darcy's 
law at "normal" times (> nanoseconds). The main 
reason for doing this is that the regular groundwater 
flow equation (diffusion equation) leads 
to singularities at constant head boundaries at very 
small times. This form is more mathematically 
rigorous, but leads to ahyperbolic groundwater flow 
equation, which is more difficult to solve and is only 
useful at very small times, typically out of the realm of 
practical use. 
Another extension to the traditional form of Darcy's 
law is the Brinkman term, which is used to account 
for transitional flow between boundaries (introduced 
by Brinkman in 1947),
where β is an effective viscosity term. This correction 
term accounts for flow through medium where the 
grains of the media are porous themselves, but is 
difficult to use, and is typically neglected. 
Another derivation of Darcy's law is used extensively 
in petroleum engineering to determine the flow 
through permeable media - the most simple of which 
is for a one dimensional, homogeneous rock 
formation with a fluid of constant viscosity.
where Q is the flowrate of the formation (in units of 
volume per unit time), k is the relative permeability of 
the formation (typically in millidarcies), A is the cross-sectional 
area of the formation, μ is the viscosity of 
the fluid (typically in units of centipoise, and L is 
the length of the porous media the fluid will flow 
through. represents the pressure change per unit 
length of the formation. This equation can also be 
solved for permeability, allowing for relative 
permeability to be calculated by forcing a fluid of 
known viscosity through a core of a known length and 
area, and measuring the pressure drop across the 
length of the core.
Hole sections and well 
trajectory 
Drilling starts with 36 "holes down to 60-100m 
Casing (30 ") at an early stage because of the danger 
of infill of soft sediments. Casing is cast onto 
the formation of cement on the outside. 
Next section is drilled with a 26 "crown to depths of 
between 400-800m. Casing (20 ") is the same 
with cement on the outside. 
On top of this place BOP
Production pipe cold tubing placed inside the well, a 
little above the bottom. 
At the bottom is a "production packer" placed. 
100-500 from the top of the subsurface safety valve 
(surface controlled sub surfacevalve, SCSSV) located 
to ensure accidental outflow from the well. 
At the top is placed a valve 
system (production street) where we can control 
production.
Next section is drilled with a 17 ½ “ crown and 
casing at 13 5/8“ 
Often the last section with 12 ¼ “ crown and 
9 5 /8" casing. We are now down in the reservoir 
and the well can be prepared for production. 
In some wells we drill even a section before the 
reservoir is reached. This section is drilled with 
8 ½ "crown and 
casing 7". It is plain that this casing mounted on the 9 
5 / 8"casing. This called for the liner.
Units
Well control 
Primary well control is the name of the 
process which maintains a hydrostatic 
pressure in the well bore greater than 
the pressure of the fluids in the 
formation being drilled, but less than 
the formation fracture pressure. If 
hydrostatic pressure is less than 
formation pressure then formation 
fluids will enter the well bore.
If the hydrostatic pressure in the 
wellbore exceeds the fracture 
pressure of the formation pressure 
then the fluid in the well will be lost. In 
an extreeme case of lost circulation 
the formation pressure may exceed 
hydrostatic pressure allowing 
formation fluid enter the well.
An over balance of hydrostatic 
pressure over formation pressure is 
maintained, this excess is generally 
referred to as trip margin.
Secondary Well Control 
If the pressure of the fluids in the 
wellbore (i.e. mud) fail to prevent 
formation fluids entering the wellbore, 
the well will flow. This 
process is stopped 
using a ”blow out 
preventer” to prevent 
the escape of wellbore 
fluids from the well.
This is the initial stage of secondary 
well control. Containment of unwanted 
formation fluids.
Tertiary well control 
Tertiary well control describes the third 
line of defence. Where the formation 
cannot be controlled primary or 
secondary well control (hydrostatic 
and equipment). An underground 
blowout for example. However in well 
control it is not allways used as 
qualitative term. ”Unusual well control 
operations” listed below are 
considered under this term:
a) A kick is taken with the kick off 
bottom 
b) The drill pipe plugs of during a kill 
operation 
c) There is no pipe in the hole 
d) Hole in drill string 
e) Lost circulation 
f) Excessive casing pressure 
g) Plugget and stuck off bottom 
h) Gas percolation without gas 
expansion
We could also include operations like 
stripping or snubbing in the hole, or 
drilling relief wells. The point to 
remember is ”what is the well status at 
shut in?” This determines the method 
of well control.
Formation pressure 
Formation pressure or pore pressure 
is said to be normal when it is caused 
solely by the hydrostatic head of the 
subsurface wather contained in the 
formations and there is pore to pore 
pressure communication with the 
atmosphere.
Dividing this pressure by the true vertical 
depth gives an average pressure 
gradient of the formation fluid, normally 
between 0.433 psi/ft and 0.465 psi/ft. 
The North Sea area pore pressure 
averages 0.452 psi/ft. In the absence of 
accurate data, 0.465 psi/ft which is the 
average pore pressure gradient in the 
Gulf of Mexico is often taken to be the 
”normal” pressure gradient. 
Note: The point at which atmospheric 
contact is established may not 
necessarily be at sea-level or rig site 
level.
Normal formation pressure 
Normal formation pressure is equal to 
the hydrostatic pressure of water 
extenting from the surface to the 
subsurface formation. Thus the normal 
formation pressure gradient in any 
area will be equal to the hydrostatic 
pressure gradient of the water 
occupying the pore spaces of the 
subspace formation in that area.
The magnitude of the hydrostatic 
pressure gradient is affected by the 
concentration of dissolved solids 
(salts) and gases in the formation 
water. 
Increasing the dissolved solids (higher 
salt concentration) increases the 
formation pressure gradient whilst an 
increase in the level of gases in 
solution will decrease the pressure 
gradient.
Abnormal pressure 
Every pressure whis does not conform with 
the definition given for normal pressure is 
abnormal. 
The principal causes of abnormal pressures 
are: 
Under compaction in shales 
When first deposited, shale has a high 
porosity. More than 50% of the total volume 
of uncompacted clay-mud may consist of 
water in which it is laid. During normal 
compaction, a gradual reduction in porosity 
accompanied by a loss of formation water is 
squeezed out. As a result, water must be 
removed from the shale before further
Not all of the expelled liquid is water, 
hydrocarbons may also be flushed from 
the shale. 
If the balance between the rate of 
companction and fluid expulsion is 
disrupted such that fluid removal is 
impeded then fluid pressures within the 
shale will increase. The inability of shale 
to expel water at a sufficient rate results 
in a much higher porosity than expected 
for the depth of shale burial in that area.
Salt beds 
Continous salt depositions over large 
areas can cause abnormal pressures. 
Salt is totally impermeable to fluids and 
behave plastically. It deforms and flows 
by recrystallisation. Its properties of 
pressure transmission are more like 
fluids than solids, thereby exerting 
pressures equal to the overburden load 
in all directions. The fluids in the 
underlying formations cannot escape as 
there is no communication to the surface 
and thus the formations become over 
pressured.
Mineralisation 
The alteration of sediments and their 
constituent minerals can result in 
variations of the total volume of the 
minerals present. An increase in the 
volume of these solids will result in an 
increased fluid pressure. An example 
of this occurs when anhydrite is laid 
down. If it later takes on water 
crystallisation, its structure changes to 
become gysum, with a volume 
increase of around 35%.
Tectonic causes 
Is a compacting force that is applied 
horizontally in subsurface formation. In 
normal pressure environments water is 
expelled from clays as they are being 
compacted with increasing overburden 
pressures. If however an additional horizontal 
compacted with increasing overburden 
pressures. If however an additional horizontal 
compacting force squeezes the clays laterally 
and if fluids are not able to escape at a rate 
equal to the reduction in pore volume the 
result will be an increase in pore pressure.
Formation fracture pressure 
In order to plan to drill a well safely it 
is necessary to have some knowledge 
of the 
fracture pressures of the formation to 
be encountered. The maximum 
volume of any uncontrolled influx to 
the wellbore depends on the fracture 
pressure of the exposed formations.
Formation fracture pressure 
In order to plan to drill a well safely it 
is necessary to have some knowledge 
to the fracture pressures of the 
formation to be encountered. The 
maximum volume of any uncontrolled 
influx to the wellbore depends on the 
fracture pressure of the exposed 
formations.
If well bore pressures were to equal or exceed this 
fracture pressure, the formation would break down as 
fracture was initiated, followed by loss of mud, loss of 
hydrostatic pressure and loss of primary control. 
Fracture pressures are related to the weight of the 
formation matrix (Rock) and the fluids (water/ oil) 
occupying the pore space with in the matrix, above the 
zone of interest. These who factors combine to produce 
what is known as the overburden pressure. Assuming 
the average density of a thick sedimentary sequence to 
be the equivalent of 19.2 ppg then the overburden 
gradient is given by 
0.052 * 19.2 = 1.0 psi/ft 
Since the degree of compaction of sediments is known 
to vary with depth the gradient is not constant.
Onshore, since the sediments tend to 
be more compacted, the overburden 
gradient can be taken as being close 
to 1.0 psi/pf due to the effect of the 
depth of seawater and large 
thicknesses of unconsolidated 
sediment. This makes surface casing 
seats in offshore wells much more 
vulnerable to break down and is the 
reason why shallow gas kicks should 
never be shut in.
Leak-off tests 
The leak-off test establishes a 
practical value for the input into 
fracture pressure predictions and 
indicates the limit of the amount of 
pressure that can be applied to the 
wellbore over the next section of hole 
drilled. It provides the basic data 
needed for further fracture calculations 
and it also tests the effectiveness of 
the cement job.
The test is performed by applying an 
incremental pressure from the surface to the 
closed wellbore/ casing system until it can be 
seen that fluid is being injected into the 
formation. Leak-off tests should normally be 
taken to this leak-off pressure unless it 
exceeds the pressure to which the casing 
was tested. In some instances as when 
drilling development wells this might not be 
necessary and a formation competecy test, 
where the pressure is only increased to a 
predermined limit, might be all that is 
required.
Leak-off test procedure 
Before starting, gauges should be 
checked for accuracy. The upper 
pressure limit should be determined. 
1. The casing should be tested prior to 
drilling out the shoe 
2. Drill out the shoe and cement, 
exposing 5-10 ft of new formation 
3. Circulate and condition the mud, 
check mud density in and out
4. Pull the bit inside the casing. Line up cement 
pump and flush all lines to be used for the test. 
5. Close BOPs 
6. With the well closed in, the cement pump is 
used to pump a small volume at a time into the 
well typically a ¼ or ½ bbl per min. Monitor the 
pressure build up and accurately record the 
volume of mud pumped. Plot pressure versus 
volume of mud pumped 
7. Stop the pump and when any deviation from 
linearity is noticed between pump pressure and 
volume pumped 
8. Bleed off the pressure and establish the 
amounts of mud, if any, lost to the formation
Working example of leak-off test 
procedure (floating rigs) 
”Operational drilling procedures for 
floating rigs” is designed to determine 
the equivalent mud weight at which 
the formation will accept fluid. This 
test is not designed to bread down or 
fracture the formation. This test is 
normally performed at each casing 
shoe
Prior to the formation leak-off, have 
”handy” a piece of graph paper, pencil 
and straight edge (ruler). Utilising the 
high pressure cement pumping unit, 
perform leak-off as follows:
1. Upon drilling float equipment, clean 
out rat hole and drill 15 ft of new 
hole. Circulate and condition hole 
clean. Be assured mud weight in and 
mud weight out balance for most 
accurate results. 
2. Pull bit up to just above casing shoe. 
Install head on DP
3. Rig up cement unit and fill lines with 
mud. Test lines to 2500 psi. Break 
circulation with cement unit, be 
assured bit nozzles are clear. Stop 
pumping when circulation established. 
4. Close pipe rams. Position and set 
motion compensator, overpull drillpipe 
(+/- 10,000 lbs), close choke/ kill 
valves.
5. At slow rate (1/4 or ½ BPM), pump 
mud down DP 
6a Pump ¼ bbl – record pressure on 
graph paper 
b Pump ¼ bbl – record pressure on 
graph paper 
c Pump ¼ bbl – record pressure on 
graph paper
d Pump ¼ bbl – record pressure on 
graph paper 
e Pump ¼ bbl – record pressure on 
graph paper 
f Continue this slow pumping. Record 
pressure at ¼ bbl increments until two 
points past leak-off. 
g Upon two points above leak-off, stop 
pumping. Allow pressure to stabilize. 
Record this stabilized standing pressure 
(normally will stabilixe after 15 mins or 
so)
h Bleed back pressure into cement 
unit tanks. Record volume of bleed 
back 
i Set and position motion 
compensator, open rams. 
j Rig down and cement unit lines. 
Proceed with drilling operations. 
k Leak-off can be repeated after step 
6 if data confirmation is required, 
otherwise leak-off test is complete.
Note: For 20” and 13 3/8” csg leak-off 
tests, plot pressure every ½ bbl. Results 
will be the same. 
It should be noted that in order to obtain 
the proper leak-off and pumping rate 
plot, it will be necessary to establish a 
continous pump rate at a slow rate in 
order to allow time to read the pressure 
and plot the point on the graph. (Barrels 
pumped vs. pressure-psi), normally ½ 
BPM is sufficient time.
A pressure gauge of 0-2000 psi with 
20 or 25 increments is recommended. 
Note: In the event Standing Pressure 
is lower than leak-off point. Use 
standing pressure to calculate 
equivalent mud weight. Always note 
volume of mud bled back into tanks.
Rig components
An introduction to petroleum geology 
Sedimentology 
The great majority of hydrocarbon reserves worldwide 
occur in sedimentary rocks. 
It is therefore vitally important to understand the nature and 
distribution of sediments as potential hydrocarbon source 
rocks and reservoirs. Two main groups of sedimentary rocks 
are of major importance as reservoirs, namely siltstones and 
sandstones (‘clastic’ sediments) and limestones and 
dolomites (‘carbonates’). Although carbonate rocks form 
the main reservoirs in certain parts of the world (e.g. in the 
Middle East, where a high proportion of the world’s giant 
oilfields are reservoired in carbonates), clastic rocks form 
the most significant reservoirs throughout most of the 
world.
CLASSIFICATION OF SEDIMENTARY 
ROCKS
Texture in Granular Sediments 
The main textural components of granular rocks include: 
grain size 
grain sorting 
packing 
sediment fabric 
grain morphology 
grain surface texture
Grain size
Sorting
Grain shape
Packing
Sand and sandstone 
Sands are defined as sediments with a mean grain size 
between 0.0625 and 2 mm which, on compaction and 
cementation will become sandstones. Sandstones form the 
bulk of clastic hydrocarbon reservoirs, as they commonly 
have high porosities and permeabilities. 
Sandstones are classified on the basis of their composition 
(mineralogical content) and texture (matrix content). The most 
common grains in sandstones are quartz, feldspar and 
fragments of older rocks. These rock fragments may include 
fragments of igneous, metamorphic and older sedimentary 
rocks.
Classification of sands and sandstones
Porosity 
Total porosity (φ) is defined as the volume of void (pore) 
space within a rock, expressed as a fraction or percentage of 
the total rock volume. It is a measure of a rock’s fluid storage 
capacity. 
The effective porosity of a rock is defined as the ratio of the 
interconnected pore volume to the bulk volume 
Microporosity (φm) consists of pores less than 0.5 microns in 
size, whereas pores greater than 0.5 microns form 
macroporosity (φM)
Permeability 
The permeability of a rock is a measure of its capacity to 
transmit a fluid under a potential gradient (pressure drop). 
The unit of permeability is the Darcy, which is defined by 
Darcy’s Law. The millidarcy (1/1000th Darcy) is generally 
used in core analysis.
Controls on Porosity and 
Permeability 
The porosity and permeability of the sedimentary rock 
depend on both the original texture of a sediment and its 
diagenetic history.
Grain size 
In theory, porosity is independent of grain size, as it is 
merely a measure of the proportion of pore space in the rock, 
not the size of the pores. In practice, however, porosity 
tends to increase with decreasing grain size for two 
reasons. Finer grains, especially clays, tend to have less 
regular shapes than coarser grains, and so are often less 
efficiently packed. Also, fine sediments are commonly better 
sorted than coarser sediments. Both of these factors result 
in higher porosities. 
For example, clays can have primary porosities of 50%-85% 
and fine sand can have 48% porosity whereas the primary 
porosity of coarse sand rarely exceeds 40%. 
Permeability decreases with decreasing grain size because 
the size of pores and pore throats will also be smaller, 
leading to increased grain surface drag effects.
Porosity: Function of grain size 
and sorting
Grain Shape 
◦ The more unequidimensional the grain shape, the greater the 
porosity 
◦ As permeability is a vector, rather than scalar property, grain 
shape will affect the anisotropy of the permeability. The more 
unequidimensional the grains, the more anisotropic the 
permeability tensor. 
Packing 
◦ The closer the packing, the lower the porosity and 
permeability 
Fabric 
◦ Rock fabric will have the greatest influence on porosity and 
permeability when the grains are non spherical (i.e. are either 
disc-like or rod-like). In these cases, the porosity and 
permeability of the sediment will decrease with increased 
alignment of the grains. 
Grain Morphology and Surface Texture 
◦ The smoother the grain surface, the higher the permeability
Diagenesis (e.g. Compaction, 
Cementation) 
Diagenesis is the totality of physical and chemical 
processes which occur after deposition of a 
sediment and during burial and which turn the 
sediment into a sedimentary rock. The majority of 
these processes, including compaction, 
cementation and the precipitation of authigenic 
clays, tend to reduce porosity and permeability, 
but others, such as grain or cement dissolution, 
may increase porosity and permeability. In general, 
porosity reduces exponentially with burial depth, 
but burial duration also an important criterion. 
Sediments that have spent a long time at great 
depths will tend to have lower porosities and 
permeabilities than those which have been rapidly 
buried.
Changes of porosity with burial 
depth
Drilling bits
Wireline operations at Varg A
Measurement While Drilling
Petroleum drilling fundamentals
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Petroleum drilling fundamentals

  • 1. Petroleum Drilling Fundamentals Sigve Hamilton Aspelund
  • 2. Introduction to Rig types and Drill Component Rig Selection and basic planning steps Types of wells Types of rigs Steps to drill oil or gas wells The well construction team Well costing Communications and safety issues
  • 3. Basic pore pressure and fracture gradient estimation Units and terminology and basic definitions Geo pressure and well design consideration Causes of overpressure Pore pressure theory Real time diagnostics of pore pressure Overburden gradient estimation Fracture gradient estimation LOT analysis Casing seat selection Uncertainty analysis.
  • 4. Designing the well Translating the geological prognosis into a well design Rig selection Types of drilling rigs – onshore and offshore Drilling equipment The rotary system – conventional, top drive, rotary steerable Automated rigs Contractor selection Casing and Cementing Drilling muds and completion fluids; types and functions Bits and specialised drilling equipment Formation and well evaluation requirements: Mud logging Wireline and MWD/LWD logging Case Study: Casing design including uncertainties in pressure and rock strength Case Study: Identification of potential drilling hazards
  • 5. Drilling the well Monitoring progress in drilling operations The daily drilling report – what does it contain and how do you read it? Well control issues – why the drilling foreman needs a certificate: Mud control and testing Casing and cementing operations Things that can go wrong Stuck pipe Overpressures Lost circulation Kicks
  • 6. Completing the well Types of completions – what is their function? Completion fluids – why are they different from drilling fluids? Basic completion string equipment and Xmas trees Sand control equipment – from screens to gravel packs Perforation technology – equipment and safety aspects
  • 7. New technology & ideas “Drilling the limit” how to improve and save money Expandable tubulars Multi-lateral wells Smart wells (Intelligent completions)
  • 8. Youtube videos Oil and gas drilling video Oil rig 3D animation Petroleum engineers Drilling for oil in Algeria Blow out preventer Well logging Drilling, cementing and stimulation 3D seismic
  • 9. Structural geology 1 Structural geology 2
  • 10. Rig Selection and basic planning steps Offshore drilling ◦ Ca. 25% of worlds oil and gas is produced from offshore fields (i.e. North Sea or Gulf of Mexico) ◦ North sea: Exploration wells are drilled with Jack up or Semi-submersible drilling rigs.
  • 11. Jack up Retractable legs that can be lowered to the sea bed. The legs support the drilling rig and keep the rig in position.
  • 12. Jack up Unaffected by the weather during the drilling phase The safety valve is located on deck It does not need anchoring system It does not need heave compensator (permanent installation in the drilling phase) It has removable drill tower Depth limit is 150 meters It is unstable under the relocation It depends on the tug for moving
  • 13. Semi submersible Portable device that consists of a deck placed on columns attached to two or more pontoons. During operation tubes are filled with water and lowered beneath the sea surface.
  • 14. Semi submersible The vessel normally kept in position by anchors, but may also have dynamic positioning equipment (DP). Usually have their own propulsion machinery (max. depth approx. 600 to 800 meters). The most common type is the "semi-submersible drilling rig".
  • 15. Drilling ship In very deep water (2300m) drill ships are used for drilling the well. A drillship is easy to move and is therefore well suited for drilling in deep waters, since it is well suited for dynamic positioning. It requires relativ ely little force to remain in position.
  • 16. Condeep platform Condeep platform is the denomination of a series of oil platforms that were developed in Norway to drill for oil and gas in the North Sea. The name comes from the English“concrete deep water structure", or deep structure of concrete. The platforms rest on thick concrete tanks that are on the ocean floor and acts as an oil stock. From these sticks it as one, three or four slender hollow columns, which is about 30 feet above the surface.
  • 17. Condeep platform It was Stavanger company Norwegian Contractors who developed the concept of Condeep platforms in 1973, after the success of the concrete tank at the Ekofisk field. Condeep platforms are not produced anymore. The large concrete platforms are out competed by new, cheaper floating rigs and remote-controlled underwater installations.
  • 18. Jacket platform The most widely used platform in the North Sea bearing structure is built as framed in steel Platform are poles fixed to the bottom The construction is susceptible to corrosion Has no storage tank, but must be associated pipeline network.
  • 19. Tension leg platform A tension leg platform is a floating and vertically anchored platform or buoy which is normally used for offshore production of oil or natural gas, and is especially suitable for water depths exceeding 300 meters. We usually use rods or chains to keep the platform in place.
  • 20. Tension leg platform Affordable solution Quick to install Can be equipped entirely by countries Can be used on very deep Can be moved when a field is empty Because of movement of water required compensation equipment
  • 21. Well head plattform Can be an alternative to production facilities on the seabed, especially where water depth is small, as in the southern part of the north sea. The wellhead platform is an unmanned small platform, which we can remotely control from a “mother platform". Valve tree is dry.
  • 22. Exploration and production licences Government invite companies to apply for exploration and production licences on the continental shelf. Exploration licences may be awarded any time. Production licences are awarded at specific discrete intervals known as licensing rounds.
  • 23. Exploration, development and abandonment Before drilling an exploration well an oil company will have to obtain a production licence. Prior to applying for a production licence ◦ Exploration geologists Scouting exercise Analyse seismic data Analyse regional geology Analyse well tests in the vicinity of the prospect they are considering
  • 24. Explorationists ◦ Consider exploration and development costs Oil price and tax regimes Establish if reservoir is worth developing If prospect is considered worth exploring ◦ The company will try to aquire a production licence Explore the field The licence will allow company to drill exploration wells in the area of interest.
  • 25. Before exploration wells are drilled ◦ Licencee may shoot extra seismic lines in a closer grid pattern Detailed information about the prospect Assist in definition of optimum drilling target Despite improvements in seismic techniques the only way of confirmining the presence of hydrocarbons is to drill an exploration well.
  • 26. Drilling is very expensice ◦ If hydrocarbons are not found there is no return on the investment, although valuable geological information may be obtained. ◦ With only limited information available a large risk is involved. Having decided to go ahead and drill an exploration well proposal is prepared.
  • 27. The objectives of this well will be: ◦ to determine the presence of hydrocarbons ◦ to provide geological data (cores, logs) for evaluation ◦ to flow test the well to determine its production potential, and obtain flud samples.
  • 28. The life of an oil or gas field can be sub-divided into the following phases: ◦ Exploration ◦ Appraisal ◦ Development ◦ Maintenance ◦ Abandonment
  • 29.
  • 30. The length of the exploration phase will depend on the success or otherwise of the exploration wells. There may be a single exploration well or many exploration wells drilled on a prospect. If an economically attractive discovery is made on the prospect then the company enters the appraisal phase of the life of the field. During this phase more seismic lines may be shot and more wells will be drilled to establish the lateral and vertical extent of (to delineate) the reservoir.
  • 31. These appraisal wells will yield further information, on the basis of which future plans will be based. The information provided by the appraisal wells will be combined with all of the previously collected data and engineers will investigate the most cost effective manner in which to develop the field. If the prospect is economical attractive a Field development plan wil be submitted to secrectary state of energy.
  • 32. If approval for the development is received then the company will comeence drilling development wells and constructing the production facilities according to the development plan. Once the field is on-stream the companies commitment continues in the form of maintenance of both the wells and the production facilities.
  • 33. After many years of production it may be found that the fild is yielding more or possibly less hydrocarbons than initially anticipated at the development planning stage and the company may undertake further appraisal and subsequent drilling in the field. At some point in the life of the field the costs of production will exceed the revenue from the field and the field will be abandoned. All of the wells will be plugged and the surface facilities will have to be removed in a safe and environmentally acceptable fashion.
  • 35.
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  • 44. Integral heavy weight drill pipe and Spiral integral heavy weight drill pipe Square kelly
  • 45. Pup joint Stabilize r Cross over sub
  • 46. Integral heavy weight drill pipe Spiral drill collar
  • 47. Super high pressure tubinTgu bing used for high-pressure boiler
  • 48. Drill Pipe Applicable to API standard. Steel grade EGXS. Size: 2 3/8 ,3 1/2,2 7/8,4 1/2,5,5 1/2.
  • 49. Drill Collar Collar Applicable to API standard. Out dia:2 3/8”,3 1/2”,2 7/8”,4 1/2”,5”,5 1/2”.
  • 50. Kelly Kelly Applicable API standard.Hex and square, two models.Size:3 1/2”,4 1/4”,5 1/4”,6”.
  • 51. Heavy Weight Drill Pipe Pipe Applicable API standard. Size: 3 1/2”,4 1/2”,5”,5 1/2”.
  • 52. Tubing Applicable to API standard. Steel grade:J55,N80,P110. Size: 2 3/8”,2 7/8”,3 1/2”
  • 53. Casing Casing Applicable to API standard. Size: 4 1/2”,5 1/2”,7”,9 5/8”,10 3/4”,13 3/8”
  • 54. Oil–Gas Delivery Pipes Pipes Applicable to API standard. Size: 8 3/4”,10 3/4”,12 3/4”,14”,16”,18”,20”,22” ,24”,26”,28”,30”,32”,36”,40”,44”,48”,52”, 56”
  • 55. Drill Bit PDC bit Cone bit
  • 56. Drilling personnel Drilling a well requires many skills and involves many companies
  • 57. The oil company who manages the drilling and/or production operations is known as the operator. In joint ventures one company acts as operator on behalf of the other partners. The oil company normally employ a drilling contractor to drill the well. Drilling contractor owns and maintains the drilling rig and employs and trains the personnel required to operate the rig.
  • 58. During the course of drilling the well certain skills or equipment may be required (e.g. Logging, surveying). These are provided by service companies. These service companies develop and maintain specialist tools and staff and hire them out to the operator, generally on a day rate basis.
  • 59. The operator will generally have a representative on the rig called the company man to ensure drilling operations go ahead as planned, make decisions affecting progress of the well, and organise supplies of equipment. He will be in daily contac with his drilling superintendent who will be based in the head office of the operator.
  • 60. There may also be an oil company drilling engineer and/or a geologist on the rig. The drilling contractor will employ a toolpusher to be in overall charge of the rig. He is responsible for all rig floor activities and liases with the company man to ensure progress is satisfactory.
  • 61. The manual activities associates with drilling the well are conducted by the drilling crew. Since drilling continues 24 hours a day, there are usually 2 drilling crews. Each crew workd under the direction of the driller. The crew will generally consist of a derrickman (who also tends the pumps while drilling), 3 roughnecks (working on rig floor), plus a mechanic, an electrician, a crane operator and roustabouts (general labourers).
  • 62. Service company personnel are transported to the rig as and when required. Sometimes they are on the rig for the entire well (e.g mud engineer) or only for a few days during particular operations (e.g. directional drilling engineer)
  • 63. Drilling economics Drilling costs in field development Drilling costs ~25-35% of total development costs for an offshore oilfield.
  • 64. The costs of the development will not be recovered for some time since in most cases production is delayed until the first few platform wells are drilled. These delays can have a serious impact on the economic feasibility of the development and operators are anxious to reduce the lead time to a minimum.
  • 65. Drilling cost estimates Before a drilling programme is approved it must contain an estimate of the overall costs involved. When drilling in a completely new area with no previous drilling data available the well cost can only be a rough approximation. In most cases some prevours well data is available and a reasonable approximation can be made.
  • 66. A typical cost distribution for a North Sea Well
  • 67. Some costs are related to time and are therefore called time-related costs (e.g. Drilling contract, transport, accomodation). Many of the consumable items (e.g. casing, cement) are related to depth and are therefore often called depth-related costs. These costs can be estimated from the drilling programme, which gives the length or volumes required.
  • 68. These costs can be estimated from the drilling programme, which gives the lenghts or volumes required. Some of the consumable items such as the well head will be a fixed cost. The specialised services (e.g. perforating) will be a charged for on the basis of a service contract which will have been agreed before the service is provided.
  • 69. The price list associated with this contract will be a function of both time and depth and the payment for the service will be made when the operation has been completed. For wells drilled from the same rig under similar conditions (e.g. platform drilling) the main factor in determining the cost is the depth, and hence the number of days the well is expected to take.
  • 70. Plot of depth against days for wells drilled from a North Sea plattform.
  • 71. Time breakdown for a North Sea well.
  • 72. More sophisticated methods of estimating well costs are available through specially designed computer programmes. Whatever method is used to produce a total cost some allowance must be made for unforseen problems. When the estimate has been worked out it is submitted to the company management for approval. This is usually known as an AFE (authority for expenditure).
  • 73. Funds are then made available to finance the drilling of the well withing a certain budget. When a well exceeds its allocated funds a supplementary AFE must be raised to cover the extra costs.
  • 74. Communications and safety issues The Piper Alpha Disaster In 1988 Britain suffered one of the worst industrial disasters when the Piper Alpha oil Platform was destroyed by fire and gas explosion, resulting in 167 fatalities. The disaster caused significant changes to the manner in which safety was regulated and managed in the UK offshore oil industry.
  • 75. Events in the disaster The Piper Alpha platform was operated by Occidental Petroleum (Caledonia) Ltd. and located 110 miles notheast of Aberdeen The platform produced oil and gas and was linked to the installations Tartan, Claymore and MCP01 by subsea pipelines On July 6, 1988, dayshift workers had removed a safety release for a consendate pump that was not being used and replaced it with a blank flange Several hours later the night shift operations team experienced a problem with a second consendate pump and restarted the first pump, unaware of the the safety valve had been removed
  • 76. Around 10:00 pm there was an explosion on the production deck of the platform which was caused the ignition of a cloud of gas consendate leaking from the temporary flange The fire spread rapidly and was followed by a number of smaller explosion At around 10:20 pm a major explosion was followed by the ruptering of a pipeline carrying gas to the Piper Alpha platform from the nearby Texaco Tartan platform The next few hours an intense high-pressure gas fire raged, punctuated by a series of major explosions that served to hasten the structural collapse of the platform
  • 77. Most of the emergency systems on the platform, including the fire water system, failed to come into operations Of the 226 persons onboard the installation only 61 survived The great majority of the of the survivors escaped by jumping into the sea, some from as 175 feet (approx. 54 m)
  • 78. Piper Alpha in flames
  • 79. Crisis Management at Piper Alpha The explosion on the Piper Alpha that led to the disaster was not devasting. We shall never know, but it probably would have killed only a small number of men There was a number of critisim related to the performance of the OIM on both Piper Alpha, Claymore and Tartan platforms These platforms were linked together by pipelines and if the hydrocarbons from these platforms had been stopped earlier, the situation on Piper might have deterioated less rapidly
  • 80. On the evening of the crisis the platforms OIM was at his cabin In the control room at 9:55 pm a series of low gas alarms was registered followed by a single high gas alarm and a suddenly explosion The stand by boat sent out a mayday call By 10:05 several minutes after the explosion the OIM arrived in the radio room wearing a survival suit and instructed the radio operator to send out a mayday The OIM left without giving further instructions or stating his intentions
  • 81. A few seconds later he ran into the radio room and told the operator that area outside was on fire and that it should be broadcasted that the platform was being abandoned By this time people had started to muster in the accomodation area an were waiting further instructions Some of the emergency response teams made attempts to tackle the fires or to effect rescues, but these were uncoordinated and ineffective efforts in a desperate situation By 10:20 pm 22 surviors had abandoned the platform – many who had been working outside such as divers Where people had mustered no one was in charge or giving instructions and there was confusion
  • 82. A second major explosion because of gas coming into the the Piper from Tartan caused a massive high-pressure gas fire on the platform By 10:50 pm the structure of the platform was beginning to collapse and gas fires were raging The OIM and the majority of his crew died onboard as a result of smoke inhalation The report afterwards showed that the OIM took no initiative in an attempt to save life but in his defense several psychological factors could explain the OIM`s inadequate leadership and poor decision making He was under considerable stress and had not been properly trained and smoke inhalation can effect cognitive functioning
  • 84. Crisis Management at Claymore However what was more suprising revealing serious weaknesses in the oil industry`s provision for offshore crisis management, was that the two other OIM`s on duty from the linked platforms also failed to take appropriate decisions The Claymore platform situated 22 miles from Piper needed to shut down the oil production to prevent it from flowing towards the Piper platform At 10:05 pm the Claymore OIM was told that there had been a mayday on Piper due to fire and explosion An attempt to contact Piper was unsuccessful and on the secong mayday from Piper he sent a standby vessel without shutting down the oil production
  • 85. The operating superintendent at Claymore asked the OIM if he could shut down the oil production. The OIM refused this The OIM at Claymore then called his manager in Aberdeen. They knew that Pipers oil had been shutdown. But as the pipeline pressure was stable the OIM decided to continue the production 10:30 they have heard that the fire on Piper was spreading, and the operating superintendent again asked the OIM to shut down oil production. This was refused because he wanted to maintain the production
  • 86. During a later phonecall the OIM made to the Production Manager the operating superintendent shouted that there had been an explosion on the Piper. The Production Manager in Aberdeen asked them to shut down immediately when he found out that they were still operating The Production Manager was suprised that they were still operating and instructed both Claymore and Tartan to shut down production
  • 87. Illustration of the Oil field Piper Alpha Claymore Tartan
  • 89. Crisis Management on Tartan Texaco`s Tartan was located 12 miles southwest of Piper and also needed to shut down gas and oil production in the event of an serious emergency on Piper 10:05 pm the OIM at Tartan heard mayday from Piper Alpha The OIM could not see any flames so he did not shut down the production but instructed his production supervisor to monitor the gas pressure on the pipeline to Piper Production was maintained on Tartan in the belief that Piper was still producing (no telephone contact was possible) 10:25 the production supervisor was informed of a large explosion on Piper. This explosion was in fact caused by the hydrocarbons from Tartan
  • 90. The emergency control was finally shut down and it took 5-10 minutes before the Tartan OIM asked for their gas line to be depressurized and for the oil production to be shut down
  • 91. Conclusion The Piper Alpha disaster demonstrated the need for proper training for the responsibility in this kind of position This is just one of many crisis that have highlighted the need for organizations to competent to deal with major crisis Crisis Management is primarily dependent on the decision-making of those in key command positions, at strategic, tactical and operational levels The immediate cause of the accident was due to communication problems relating to shift handover and Permit to Work procedures This crisis also shows the importancy of good organizational communication and information routines
  • 92. What if... There had been a proper shift-handover, proper marking of the safety valve that wasn`t functioning, or proper Permit to Work for this shift at the Piper Alpha?
  • 93. Risk evaluation Risk & unwanted incidents ranking Systems in place • Report incidents and near miss • Analyse material • Look for trends
  • 94. Risk definition Risk=Practicable*Consequence Risk to Personel Environment Material
  • 95. Mapping of HSE & risks Register incidents: Positive and negative Admin/M gmt/QHSE , 303 Marine, 669 Drilling, 463 Technical, 175 No name, 50 Catering, 191 Sub Sea, 48 Electrical, 137 Client, 137 Visitors, 12 3rd Party, 592
  • 96. Cause assesment • Direct causes vs underlying causes • Cause persepctive – Human – Technical – Organisational • 5 Whys technique – Look for underlying causes – Eliminate root of the problem
  • 97. HSE analyse QRA: Quantity Risk Assesment QRM: Qualitative Risk Matrix Safe job analysis – Chemical analysis Risk assesment promt card
  • 98. Risk reduction ALARP: As Low As Reasonable Practicable BAT: Best Available Technology Precation principles Substitution principles
  • 99. Barriers – swiss cheese model The Barriere Concept BARRIERS; Technical, Qualifications, Procedures etc. ACCIDENT/ ACCIDENT/ LOSS LOSS INITIATING INITIATING CAUSE CAUSE
  • 100. We are all responsible for managing HSE Hazard/ Risk Barrier 1 – HSE Policy & Leadership Barrier 2 – Planning I was responsible for planning the operations safely
  • 101. Hazard/ Risk Barrier 1 – HSE Policy & Leadership I was responsible for supervising the maintenance work Barrier 2 – Planning Barrier 3 – Supervision I turned a blind eye to some of the crew not following all the procedures as we had limited time to do the job
  • 102. Hazard/ Risk Barrier 1 – HSE Policy & Leadership Barrier 2 – Planning Barrier 3 – Supervision Barrier 4 – Procedures I didn’t work safely and took short-cut to get the job done Accident I was responsible completing the work
  • 103. We all have a part to play Maintenance Maintain equipment and ensure that operational integrity is maintained Hazards identified and risk mngt plans implemented Visible leadership promotes HSE culture ….. Legal requirements of projects identified and complied with Competencies required for job are clearly identified Resources allocated for effective implementation Legal IT/ Data/ Graphics HR Mngt Team SJA team Drilling Risk management integrated to drilling programme Contract Ensure that Ocean Rig are given the means to perform the job safely and efficiently HSE dept Systems to control and securely store HSE critical information Guidance and advisory support provided to operations Finance/Accounting Resource budgets effectively tracked and managed
  • 104.
  • 105.
  • 106.
  • 107.
  • 108.
  • 109. Pressure Pressure (the symbol: P) is the force per unit area applied in a direction perpendicular to the surface of an object. Gauge pressure is the pressure relative to the local atmospheric or ambient pressure. Definition Pressure is the effect of a force applied to a surface. Pressure is the amount of force acting per unit area. The symbol of pressure is P
  • 110. Pressure in fluids at rest Due to the fundamental nature of fluids, a fluid cannot remain at rest under the presence of a shear stress. However, fluids can exert pressure normal to any contacting surface. If a point in the fluid is thought of as an infinitesimally small cube, then it follows from the principles of equilibrium that the pressure on every side of this unit of fluid must be equal. If this were not the case, the fluid would move in the direction of the resulting force.
  • 111. Thus, the pressure on a fluid at rest is isotropic; i.e., it acts with equal magnitude in all directions. This characteristic allows fluids to transmit force through the length of pipes or tubes; i.e., a force applied to a fluid in a pipe is transmitted, via the fluid, to the other end of the pipe. This concept was first formulated, in a slightly extended form, by the French mathematician and philosopher Blaise Pascal in 1647 and would later be known as Pascal's law. This law has many important applications in hydraulics.
  • 112. Hydrostatic pressure See also vertical pressure variation. Hydrostatic pressure is the pressure exerted by a fluid at equilibrium due to the force of gravity.[1] A fluid in this condition is known as a hydrostatic fluid. The hydrostatic pressure can be determined from a control volume analysis of an infinitesimally small cube of fluid. Since pressure is defined as the force exerted on a test area (p = F/A, with p: pressure, F: force normal to area A, A: area), and the only force acting on any such small cube of fluid is the weight of the fluid column above it, hydrostatic pressure can be calculated according to the following formula:
  • 113.
  • 114. For water and other liquids, this integral can be simplified significantly for many practical applications, based on the following two assumptions: Since many liquids can be considered incompressible, a reasonably good estimation can be made from assuming a constant density throughout the liquid. (The same assumption cannot be made within a gaseous environment.) Also, since the height h of the fluid column between z and z0 is often reasonably small compared to the radius of the Earth, one can neglect the variation of g. Under these circumstances, the integral boils down to the simple formula:
  • 115. where h is the height z-z0 of the liquid column between the test volume and the zero reference point of the pressure. Note that this reference point should lie at or below the surface of the liquid. Otherwise, one has to split the integral into two (or more) terms with the constant ρliquid and ρ(z')above. For example, the absolute pressure compared to vacuum is
  • 116. where H is the total height of the liquid column above the test area the surface, and patm is the atmospheric pressure, i.e., the pressure calculated from the remaining integral over the air column from the liquid surface to infinity. Hydrostatic pressure has been used in the preservation of foods in a process called pascalization.[2]
  • 117. Atmospheric pressure Statistical mechanics shows that, for a gas of constant temperature, T, its pressure, p will vary with height, h, as: where: g = the acceleration due to gravity T = Absolute temperature k = Boltzmann constant M = mass of a single molecule of gas p = pressure h = height This is known as the barometric formula, and may be derived from assuming the pressure is hydrostatic. If there are multiple types of molecules in the gas, the partial pressur
  • 118. Pore pressure The pressure of fluids within the pores of a reservoir, usually hydrostatic pressure, or the pressure exerted by a column of water from the formation's depth to sea level. When impermeable rocks such as shales form as sediments are compacted, their pore fluids cannot always escape and must then support the total overlying rock column, leading to anomalously high formation pressures.
  • 119. If the rock has undergone a "normal" packing, we run the risk abnormally high pore pressures (including he abnormally high porosity). The pore liquid can not disappear out of the rock at the time of deposition pressed together and matured. It requires dense materials, and therefore we find this most often in limestone and clayrocks. If there is a lot of sand present, the rock is much more permeable and pore liquid will easier out under compression.
  • 120. Darcy's law Darcy's law is a phenomenologically derived constitutive equation that describes the flow of a fluid through a porous medium. The law was formulated by Henry Darcy based on the results of experiments[1] on the flow of water through beds of sand. It also forms the scientific basis of fluid permeability used in the earth sciences, particularly in hydrogeology.
  • 121. Background Although Darcy's law (an expression of conservation of momentum) was determined experimentally by Darcy, it has since been derived from the Navier- Stokes equations via homogenization. It is analogous to Fourier's law in the field of heat conduction, Ohm's law in the field of electrical networks, or Fick's law in diffusion theory. One application of Darcy's law is to water flow through an aquifer; Darcy's law along with the equation of conservation of mass are equivalent to the groundwater flow equation, one of the basic relationships of hydrogeology. Darcy's law is also used to describe oil, water, and gas flows through petroleum reservoirs.
  • 122. Description Darcy's law is a simple proportional relationship between the instantaneous discharge rate through a porous medium, the viscosityof the fluid and the pressure drop over a given distance. Diagram showing definitions and directions for Darcy's law.
  • 123. The total discharge, Q (units of volume per time, e.g., m³/s) is equal to the product of the permeability of the medium, k (m2), the cross-sectional area to flow, A (units of area, e.g., m2), and the pressure drop (Pa), all divided by the viscosity, μ (Pa.s) and the length the pressure drop is taking place over. The negative sign is needed because fluids flows from high pressure to low pressure. So if the change in pressure is negative (where Pa > Pb) then the flow will be in the positive 'x' direction. Dividing both sides of the equation by the area and using more general notation leads to
  • 124. where q is the flux (discharge per unit area, with units of length per time, m/s) and is the pressure gradient vector (Pa/m). This value of flux, often referred to as the Darcy flux, is not the velocity which the water traveling through the pores is experiencing. The pore velocity (v) is related to the Darcy flux (q) by the porosity (n). The flux is divided by porosity to account for the fact that only a fraction of the total formation volume is available for flow. The pore velocity would be the velocity a conservative tracer would experience if carried by the fluid through the formation.
  • 125. Darcy's law is a simple mathematical statement which neatly summarizes several familiar properties that groundwater flowing in aquifers exhibits, including: If there is no pressure gradient over a distance, no flow occurs (these are hydrostatic conditions), if there is a pressure gradient, flow will occur from high pressure towards low pressure (opposite the direction of increasing gradient - hence the negative sign in Darcy's law), the greater the pressure gradient (through the same formation material), the greater the discharge rate, and the discharge rate of fluid will often be different — through different formation materials (or even through the same material, in a different direction) — even if the same pressure gradient exists in both cases.
  • 126. A graphical illustration of the use of the steady-state groundwater flow equation (based on Darcy's law and the conservation of mass) is in the construction of flownets, to quantify the amount of groundwater flowing under a dam. Darcy's law is only valid for slow, viscous flow; fortunately, most groundwater flow cases fall in this category. Typically any flow with a Reynolds number less than one is clearly laminar, and it would be valid to apply Darcy's law. Experimental tests have shown that flow regimes with Reynolds numbers up to 10 may still be Darcian, as in the case of groundwater flow. The Reynolds number (a dimensionless parameter) for porous media flow is typically expressed as
  • 127. where ρ is the density of water (units of mass per volume), v is the specific discharge (not the pore velocity — with units of length per time), d30 is a representative grain diameter for the porous media (often taken as the 30% passing size from a grain size analysis using sieves - with units of length), and μ is the viscosity of the fluid.
  • 128. Additional forms of Darcy's law For very short time scales, a time derivative of flux may be added to Darcy's law, which results in valid solutions at very small times (in heat transfer, this is called the modified form of Fourier's law),
  • 129. where τ is a very small time constant which causes this equation to reduce to the normal form of Darcy's law at "normal" times (> nanoseconds). The main reason for doing this is that the regular groundwater flow equation (diffusion equation) leads to singularities at constant head boundaries at very small times. This form is more mathematically rigorous, but leads to ahyperbolic groundwater flow equation, which is more difficult to solve and is only useful at very small times, typically out of the realm of practical use. Another extension to the traditional form of Darcy's law is the Brinkman term, which is used to account for transitional flow between boundaries (introduced by Brinkman in 1947),
  • 130. where β is an effective viscosity term. This correction term accounts for flow through medium where the grains of the media are porous themselves, but is difficult to use, and is typically neglected. Another derivation of Darcy's law is used extensively in petroleum engineering to determine the flow through permeable media - the most simple of which is for a one dimensional, homogeneous rock formation with a fluid of constant viscosity.
  • 131. where Q is the flowrate of the formation (in units of volume per unit time), k is the relative permeability of the formation (typically in millidarcies), A is the cross-sectional area of the formation, μ is the viscosity of the fluid (typically in units of centipoise, and L is the length of the porous media the fluid will flow through. represents the pressure change per unit length of the formation. This equation can also be solved for permeability, allowing for relative permeability to be calculated by forcing a fluid of known viscosity through a core of a known length and area, and measuring the pressure drop across the length of the core.
  • 132. Hole sections and well trajectory Drilling starts with 36 "holes down to 60-100m Casing (30 ") at an early stage because of the danger of infill of soft sediments. Casing is cast onto the formation of cement on the outside. Next section is drilled with a 26 "crown to depths of between 400-800m. Casing (20 ") is the same with cement on the outside. On top of this place BOP
  • 133. Production pipe cold tubing placed inside the well, a little above the bottom. At the bottom is a "production packer" placed. 100-500 from the top of the subsurface safety valve (surface controlled sub surfacevalve, SCSSV) located to ensure accidental outflow from the well. At the top is placed a valve system (production street) where we can control production.
  • 134. Next section is drilled with a 17 ½ “ crown and casing at 13 5/8“ Often the last section with 12 ¼ “ crown and 9 5 /8" casing. We are now down in the reservoir and the well can be prepared for production. In some wells we drill even a section before the reservoir is reached. This section is drilled with 8 ½ "crown and casing 7". It is plain that this casing mounted on the 9 5 / 8"casing. This called for the liner.
  • 135.
  • 136. Units
  • 137.
  • 138.
  • 139. Well control Primary well control is the name of the process which maintains a hydrostatic pressure in the well bore greater than the pressure of the fluids in the formation being drilled, but less than the formation fracture pressure. If hydrostatic pressure is less than formation pressure then formation fluids will enter the well bore.
  • 140. If the hydrostatic pressure in the wellbore exceeds the fracture pressure of the formation pressure then the fluid in the well will be lost. In an extreeme case of lost circulation the formation pressure may exceed hydrostatic pressure allowing formation fluid enter the well.
  • 141. An over balance of hydrostatic pressure over formation pressure is maintained, this excess is generally referred to as trip margin.
  • 142. Secondary Well Control If the pressure of the fluids in the wellbore (i.e. mud) fail to prevent formation fluids entering the wellbore, the well will flow. This process is stopped using a ”blow out preventer” to prevent the escape of wellbore fluids from the well.
  • 143. This is the initial stage of secondary well control. Containment of unwanted formation fluids.
  • 144. Tertiary well control Tertiary well control describes the third line of defence. Where the formation cannot be controlled primary or secondary well control (hydrostatic and equipment). An underground blowout for example. However in well control it is not allways used as qualitative term. ”Unusual well control operations” listed below are considered under this term:
  • 145. a) A kick is taken with the kick off bottom b) The drill pipe plugs of during a kill operation c) There is no pipe in the hole d) Hole in drill string e) Lost circulation f) Excessive casing pressure g) Plugget and stuck off bottom h) Gas percolation without gas expansion
  • 146. We could also include operations like stripping or snubbing in the hole, or drilling relief wells. The point to remember is ”what is the well status at shut in?” This determines the method of well control.
  • 147.
  • 148.
  • 149.
  • 150. Formation pressure Formation pressure or pore pressure is said to be normal when it is caused solely by the hydrostatic head of the subsurface wather contained in the formations and there is pore to pore pressure communication with the atmosphere.
  • 151. Dividing this pressure by the true vertical depth gives an average pressure gradient of the formation fluid, normally between 0.433 psi/ft and 0.465 psi/ft. The North Sea area pore pressure averages 0.452 psi/ft. In the absence of accurate data, 0.465 psi/ft which is the average pore pressure gradient in the Gulf of Mexico is often taken to be the ”normal” pressure gradient. Note: The point at which atmospheric contact is established may not necessarily be at sea-level or rig site level.
  • 152. Normal formation pressure Normal formation pressure is equal to the hydrostatic pressure of water extenting from the surface to the subsurface formation. Thus the normal formation pressure gradient in any area will be equal to the hydrostatic pressure gradient of the water occupying the pore spaces of the subspace formation in that area.
  • 153. The magnitude of the hydrostatic pressure gradient is affected by the concentration of dissolved solids (salts) and gases in the formation water. Increasing the dissolved solids (higher salt concentration) increases the formation pressure gradient whilst an increase in the level of gases in solution will decrease the pressure gradient.
  • 154.
  • 155.
  • 156. Abnormal pressure Every pressure whis does not conform with the definition given for normal pressure is abnormal. The principal causes of abnormal pressures are: Under compaction in shales When first deposited, shale has a high porosity. More than 50% of the total volume of uncompacted clay-mud may consist of water in which it is laid. During normal compaction, a gradual reduction in porosity accompanied by a loss of formation water is squeezed out. As a result, water must be removed from the shale before further
  • 157. Not all of the expelled liquid is water, hydrocarbons may also be flushed from the shale. If the balance between the rate of companction and fluid expulsion is disrupted such that fluid removal is impeded then fluid pressures within the shale will increase. The inability of shale to expel water at a sufficient rate results in a much higher porosity than expected for the depth of shale burial in that area.
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  • 161. Salt beds Continous salt depositions over large areas can cause abnormal pressures. Salt is totally impermeable to fluids and behave plastically. It deforms and flows by recrystallisation. Its properties of pressure transmission are more like fluids than solids, thereby exerting pressures equal to the overburden load in all directions. The fluids in the underlying formations cannot escape as there is no communication to the surface and thus the formations become over pressured.
  • 162. Mineralisation The alteration of sediments and their constituent minerals can result in variations of the total volume of the minerals present. An increase in the volume of these solids will result in an increased fluid pressure. An example of this occurs when anhydrite is laid down. If it later takes on water crystallisation, its structure changes to become gysum, with a volume increase of around 35%.
  • 163. Tectonic causes Is a compacting force that is applied horizontally in subsurface formation. In normal pressure environments water is expelled from clays as they are being compacted with increasing overburden pressures. If however an additional horizontal compacted with increasing overburden pressures. If however an additional horizontal compacting force squeezes the clays laterally and if fluids are not able to escape at a rate equal to the reduction in pore volume the result will be an increase in pore pressure.
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  • 168. Formation fracture pressure In order to plan to drill a well safely it is necessary to have some knowledge of the fracture pressures of the formation to be encountered. The maximum volume of any uncontrolled influx to the wellbore depends on the fracture pressure of the exposed formations.
  • 169. Formation fracture pressure In order to plan to drill a well safely it is necessary to have some knowledge to the fracture pressures of the formation to be encountered. The maximum volume of any uncontrolled influx to the wellbore depends on the fracture pressure of the exposed formations.
  • 170. If well bore pressures were to equal or exceed this fracture pressure, the formation would break down as fracture was initiated, followed by loss of mud, loss of hydrostatic pressure and loss of primary control. Fracture pressures are related to the weight of the formation matrix (Rock) and the fluids (water/ oil) occupying the pore space with in the matrix, above the zone of interest. These who factors combine to produce what is known as the overburden pressure. Assuming the average density of a thick sedimentary sequence to be the equivalent of 19.2 ppg then the overburden gradient is given by 0.052 * 19.2 = 1.0 psi/ft Since the degree of compaction of sediments is known to vary with depth the gradient is not constant.
  • 171.
  • 172. Onshore, since the sediments tend to be more compacted, the overburden gradient can be taken as being close to 1.0 psi/pf due to the effect of the depth of seawater and large thicknesses of unconsolidated sediment. This makes surface casing seats in offshore wells much more vulnerable to break down and is the reason why shallow gas kicks should never be shut in.
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  • 174. Leak-off tests The leak-off test establishes a practical value for the input into fracture pressure predictions and indicates the limit of the amount of pressure that can be applied to the wellbore over the next section of hole drilled. It provides the basic data needed for further fracture calculations and it also tests the effectiveness of the cement job.
  • 175. The test is performed by applying an incremental pressure from the surface to the closed wellbore/ casing system until it can be seen that fluid is being injected into the formation. Leak-off tests should normally be taken to this leak-off pressure unless it exceeds the pressure to which the casing was tested. In some instances as when drilling development wells this might not be necessary and a formation competecy test, where the pressure is only increased to a predermined limit, might be all that is required.
  • 176. Leak-off test procedure Before starting, gauges should be checked for accuracy. The upper pressure limit should be determined. 1. The casing should be tested prior to drilling out the shoe 2. Drill out the shoe and cement, exposing 5-10 ft of new formation 3. Circulate and condition the mud, check mud density in and out
  • 177. 4. Pull the bit inside the casing. Line up cement pump and flush all lines to be used for the test. 5. Close BOPs 6. With the well closed in, the cement pump is used to pump a small volume at a time into the well typically a ¼ or ½ bbl per min. Monitor the pressure build up and accurately record the volume of mud pumped. Plot pressure versus volume of mud pumped 7. Stop the pump and when any deviation from linearity is noticed between pump pressure and volume pumped 8. Bleed off the pressure and establish the amounts of mud, if any, lost to the formation
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  • 179. Working example of leak-off test procedure (floating rigs) ”Operational drilling procedures for floating rigs” is designed to determine the equivalent mud weight at which the formation will accept fluid. This test is not designed to bread down or fracture the formation. This test is normally performed at each casing shoe
  • 180. Prior to the formation leak-off, have ”handy” a piece of graph paper, pencil and straight edge (ruler). Utilising the high pressure cement pumping unit, perform leak-off as follows:
  • 181. 1. Upon drilling float equipment, clean out rat hole and drill 15 ft of new hole. Circulate and condition hole clean. Be assured mud weight in and mud weight out balance for most accurate results. 2. Pull bit up to just above casing shoe. Install head on DP
  • 182. 3. Rig up cement unit and fill lines with mud. Test lines to 2500 psi. Break circulation with cement unit, be assured bit nozzles are clear. Stop pumping when circulation established. 4. Close pipe rams. Position and set motion compensator, overpull drillpipe (+/- 10,000 lbs), close choke/ kill valves.
  • 183. 5. At slow rate (1/4 or ½ BPM), pump mud down DP 6a Pump ¼ bbl – record pressure on graph paper b Pump ¼ bbl – record pressure on graph paper c Pump ¼ bbl – record pressure on graph paper
  • 184. d Pump ¼ bbl – record pressure on graph paper e Pump ¼ bbl – record pressure on graph paper f Continue this slow pumping. Record pressure at ¼ bbl increments until two points past leak-off. g Upon two points above leak-off, stop pumping. Allow pressure to stabilize. Record this stabilized standing pressure (normally will stabilixe after 15 mins or so)
  • 185. h Bleed back pressure into cement unit tanks. Record volume of bleed back i Set and position motion compensator, open rams. j Rig down and cement unit lines. Proceed with drilling operations. k Leak-off can be repeated after step 6 if data confirmation is required, otherwise leak-off test is complete.
  • 186. Note: For 20” and 13 3/8” csg leak-off tests, plot pressure every ½ bbl. Results will be the same. It should be noted that in order to obtain the proper leak-off and pumping rate plot, it will be necessary to establish a continous pump rate at a slow rate in order to allow time to read the pressure and plot the point on the graph. (Barrels pumped vs. pressure-psi), normally ½ BPM is sufficient time.
  • 187. A pressure gauge of 0-2000 psi with 20 or 25 increments is recommended. Note: In the event Standing Pressure is lower than leak-off point. Use standing pressure to calculate equivalent mud weight. Always note volume of mud bled back into tanks.
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  • 207. An introduction to petroleum geology Sedimentology The great majority of hydrocarbon reserves worldwide occur in sedimentary rocks. It is therefore vitally important to understand the nature and distribution of sediments as potential hydrocarbon source rocks and reservoirs. Two main groups of sedimentary rocks are of major importance as reservoirs, namely siltstones and sandstones (‘clastic’ sediments) and limestones and dolomites (‘carbonates’). Although carbonate rocks form the main reservoirs in certain parts of the world (e.g. in the Middle East, where a high proportion of the world’s giant oilfields are reservoired in carbonates), clastic rocks form the most significant reservoirs throughout most of the world.
  • 209. Texture in Granular Sediments The main textural components of granular rocks include: grain size grain sorting packing sediment fabric grain morphology grain surface texture
  • 214. Sand and sandstone Sands are defined as sediments with a mean grain size between 0.0625 and 2 mm which, on compaction and cementation will become sandstones. Sandstones form the bulk of clastic hydrocarbon reservoirs, as they commonly have high porosities and permeabilities. Sandstones are classified on the basis of their composition (mineralogical content) and texture (matrix content). The most common grains in sandstones are quartz, feldspar and fragments of older rocks. These rock fragments may include fragments of igneous, metamorphic and older sedimentary rocks.
  • 215. Classification of sands and sandstones
  • 216. Porosity Total porosity (φ) is defined as the volume of void (pore) space within a rock, expressed as a fraction or percentage of the total rock volume. It is a measure of a rock’s fluid storage capacity. The effective porosity of a rock is defined as the ratio of the interconnected pore volume to the bulk volume Microporosity (φm) consists of pores less than 0.5 microns in size, whereas pores greater than 0.5 microns form macroporosity (φM)
  • 217. Permeability The permeability of a rock is a measure of its capacity to transmit a fluid under a potential gradient (pressure drop). The unit of permeability is the Darcy, which is defined by Darcy’s Law. The millidarcy (1/1000th Darcy) is generally used in core analysis.
  • 218. Controls on Porosity and Permeability The porosity and permeability of the sedimentary rock depend on both the original texture of a sediment and its diagenetic history.
  • 219. Grain size In theory, porosity is independent of grain size, as it is merely a measure of the proportion of pore space in the rock, not the size of the pores. In practice, however, porosity tends to increase with decreasing grain size for two reasons. Finer grains, especially clays, tend to have less regular shapes than coarser grains, and so are often less efficiently packed. Also, fine sediments are commonly better sorted than coarser sediments. Both of these factors result in higher porosities. For example, clays can have primary porosities of 50%-85% and fine sand can have 48% porosity whereas the primary porosity of coarse sand rarely exceeds 40%. Permeability decreases with decreasing grain size because the size of pores and pore throats will also be smaller, leading to increased grain surface drag effects.
  • 220. Porosity: Function of grain size and sorting
  • 221. Grain Shape ◦ The more unequidimensional the grain shape, the greater the porosity ◦ As permeability is a vector, rather than scalar property, grain shape will affect the anisotropy of the permeability. The more unequidimensional the grains, the more anisotropic the permeability tensor. Packing ◦ The closer the packing, the lower the porosity and permeability Fabric ◦ Rock fabric will have the greatest influence on porosity and permeability when the grains are non spherical (i.e. are either disc-like or rod-like). In these cases, the porosity and permeability of the sediment will decrease with increased alignment of the grains. Grain Morphology and Surface Texture ◦ The smoother the grain surface, the higher the permeability
  • 222. Diagenesis (e.g. Compaction, Cementation) Diagenesis is the totality of physical and chemical processes which occur after deposition of a sediment and during burial and which turn the sediment into a sedimentary rock. The majority of these processes, including compaction, cementation and the precipitation of authigenic clays, tend to reduce porosity and permeability, but others, such as grain or cement dissolution, may increase porosity and permeability. In general, porosity reduces exponentially with burial depth, but burial duration also an important criterion. Sediments that have spent a long time at great depths will tend to have lower porosities and permeabilities than those which have been rapidly buried.
  • 223. Changes of porosity with burial depth
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