Hannover Messe 2017 is going to be a watershed for the Digital Technologies taking over the Manufacturing world like a storm. The presentation gives a detailed look into what the worlds largest exhibition is going to give a feel of.
Purpose Statement:
To provide an overview of Design for Manufacturing and Assembly (DFMA) techniques, which are used to minimize product cost through design and process improvements.
This report is a research on how to use DFM (Design For Manufacturing) engineering method to reduce the cost and time of manufacturing. Additionally it is describing (how to choose/which is the best) production(manufacturing) technology.
DESIGN FOR MANUFACTURING AND ASSEMBLY.A really good insight of DFA and DFM. Also includes a very precise and appealing caste study on aimplemention of DFMA on a motor drive assembly.
IOT IN MANUFACTURING , ndustrial Internet of Things (IIoT) is going full throttle – increasing connectivity, generating data, and unlocking potential like never before. Now it’s time to capitalize on the full power of this data. Altair knows how to take full advantage of data to fuel innovation, drive new opportunities, and accelerate your smart manufacturing transformation.
Purpose Statement:
To provide an overview of Design for Manufacturing and Assembly (DFMA) techniques, which are used to minimize product cost through design and process improvements.
This report is a research on how to use DFM (Design For Manufacturing) engineering method to reduce the cost and time of manufacturing. Additionally it is describing (how to choose/which is the best) production(manufacturing) technology.
DESIGN FOR MANUFACTURING AND ASSEMBLY.A really good insight of DFA and DFM. Also includes a very precise and appealing caste study on aimplemention of DFMA on a motor drive assembly.
IOT IN MANUFACTURING , ndustrial Internet of Things (IIoT) is going full throttle – increasing connectivity, generating data, and unlocking potential like never before. Now it’s time to capitalize on the full power of this data. Altair knows how to take full advantage of data to fuel innovation, drive new opportunities, and accelerate your smart manufacturing transformation.
this short ppt gives you a rough idea about the additive manufacturing process of stereolithography. This process is apart of 3d printing technologies around us. Also included is link to a video that will help you further.
Additive Manufacturing: 3D Printing--Past, Present, and Future360mnbsu
This presentation explored the foundation of ‘the next industrial revolution’ - how additive manufacturing systems such as 3D printers and 3D production systems are changing the future of product development and manufacturing. Mr. Fischer presented examples of how design engineers use 3D production systems for concept modeling and prototyping, but also how manufacturing engineers are now employing these technologies for various applications such as jigs, fixtures, check gauges, and even as a bridge-to-tooling and low-volume end-use parts.
From the 2013 Taking Shape Summit: Additive Manufacturing: 3D Printing--Beyond Rapid Prototyping.
Computer – Aided process planning (CAPP),What is process planning ,Difficulties in traditional process planning, approaches to CAPP ,Machinability data systems, Database systems, Benefits of CAPP.
An unfinished guide to Industry 4.0 in Industries. This can be used by anyone to teach Industry 4.0 anywhere. You can add material to it. And I will also build up the presentation with some more details. This can also be used in conjunction with other presentations like "How did Industry 4.0 Begin". Overall a comprehensive guide.
China trying to be a world manufacturing Superpower by 2025 with clear laid down policies. It has been recognised that Manufacturing sector is what would take China to even more greater heights.
Taiwan has recently introduced a Policy for improving the economy and the Manufacturing Sector to gear upto Industry 4.0. Smart Automation in Service, Agriculture and Manufacturing.
this short ppt gives you a rough idea about the additive manufacturing process of stereolithography. This process is apart of 3d printing technologies around us. Also included is link to a video that will help you further.
Additive Manufacturing: 3D Printing--Past, Present, and Future360mnbsu
This presentation explored the foundation of ‘the next industrial revolution’ - how additive manufacturing systems such as 3D printers and 3D production systems are changing the future of product development and manufacturing. Mr. Fischer presented examples of how design engineers use 3D production systems for concept modeling and prototyping, but also how manufacturing engineers are now employing these technologies for various applications such as jigs, fixtures, check gauges, and even as a bridge-to-tooling and low-volume end-use parts.
From the 2013 Taking Shape Summit: Additive Manufacturing: 3D Printing--Beyond Rapid Prototyping.
Computer – Aided process planning (CAPP),What is process planning ,Difficulties in traditional process planning, approaches to CAPP ,Machinability data systems, Database systems, Benefits of CAPP.
An unfinished guide to Industry 4.0 in Industries. This can be used by anyone to teach Industry 4.0 anywhere. You can add material to it. And I will also build up the presentation with some more details. This can also be used in conjunction with other presentations like "How did Industry 4.0 Begin". Overall a comprehensive guide.
China trying to be a world manufacturing Superpower by 2025 with clear laid down policies. It has been recognised that Manufacturing sector is what would take China to even more greater heights.
Taiwan has recently introduced a Policy for improving the economy and the Manufacturing Sector to gear upto Industry 4.0. Smart Automation in Service, Agriculture and Manufacturing.
The path to realization of Industry 4.0 involves a clear understanding of the ways in which the physical can inform the digital, and vice versa.
INDUSTRIE 4.0 connects embedded system production technologies and smart production processes to pave the way to a new technological age which will radically transform industry and production value chains and business models.
Hannover 2016 is going to start in a few days and the integrated Industry is one of the main key topics. An attempt to analyse the key points in Integrated Industry has been made. All points related to the topic are explained briefly.
The Industrie 4.0 has 9 pillars of Technological transformation that one needs to know and understand first before they start implementing it in their company. From Big Data & Analytics to Autonomous Robots to Augmented reality, the whole world is changing.
Future of manufacturing: a new era of opportunity and challenge for the UK - ...bis_foresight
Foresight project looking at the long-term picture for the UK manufacturing sector between now and 2050.
Read the summary report here: http://www.slideshare.net/bis_foresight/13-810futuremanufacturingsummaryreport
For more information, see: http://bit.ly/FoMn
Technology that is going to create a revolution in every Industry including Health care. What is it, what are the tools and what is the outcome?
NASA started the research on Twins due to space travel and the need to have real time feedback of components. Now it is extending to even Health care to having a Human twin.
When a student asks you to explain Lean Mfg, it requires a simple way of explaining.
By giving examples, pictures and case studies, each Lean philosophy can be explained.
Lean in the real Lean sense.
The Fourth Industrial Revolution has begun. What is it about. What SMEs have in this revolution. WIll jobs decrease. Will Skill requirements increase.
And what is this Cyber Physical Production Systems.
Industry 4.0: Merging Internet and FactoriesFabernovel
Industrial IoT and connected objects for factories are part of our research at FABERNOVEL OBJET, our activity dedicated to IoT.
The future of industry is at the crossroads of internet and factories. Some call it INDUSTRY 4.0 or FACTORY 4.0 in reference to the upcoming fourth industrial revolution. Governments and private companies in Germany, UK and the USA have acknowledged the importance of industrial IoT and its central role in future industrial transformation.
The adoption of Industrial Internet has both near-term and long-term impacts and will be characterized by the emergence of new models such as the “Outcome Economy” and the “Autonomous, Pull Economy”.
We believe that INDUSTRY 4.0 is a growth opportunity for industrial companies, and have decrypted this very phenomenon in the following presentation.
From Why a Smart City to What in a Smart city and "How" in a Smart City. The importance of being connected in a growing Urbanisation world is crucial now. Sustainability is a crucial issue in an Urban city.
Every thing is going to be connected on Internet. Health to Machines to Transportation to Sports to Eating, every information is going to be connected. Imagine cars talking to each other.
The whole world will be on web.
Speed Up Your Manufacturing and Distribution with Paperless ProcessesHelpSystems
Your ERP system —whether it’s JDE World, Enterprise One, Infor, Epicor, Microsoft Dynamics, VAI, or anything else—is essential to maintaining your company’s key business information and processes. But you’re constantly generating and receiving paper and electronic documents, too, and it’s hard to keep everything straight. So, you wind up chasing documents and data around—and keeping your customers and vendors waiting.
It’s time to make life easier and make your customers happier. With an electronic document management system, you can integrate with your ERP to keep all of your key documents and data in one spot.
And when all of your documents are stored digitally, you can speed up your processes and get key documents (like purchase orders and invoices) approved faster.
Learn how to:
• Integrate a document management system with your ERP
• Capture all of your key shop floor, order, and shipment documents in one central repository
• Improve customer, vendor, and employee response times
• Accomplish more work without adding additional staff
It’s time to deliver your shipments faster and keep your customers happy by streamlining your paperwork processes.
Companization - Business as usual is over! Plantagon
Companization. Two different organizations – one non profit and one for profit - both on the foundation of the Earth Charter and the Global Compact. By implementing these two documents into the corporate articles of association we bring moral questions into an otherwise purely economic forum. equity, ethics and sharing becomes major principles at Plantagon. (Folder 20 pages) www.plantagon.com
The Future in Dentistry is Digital and a Paperless Records Dental OfficeLarry Emmott
The fact is that it is possible to create a completely paperless dental record management system. And going paperless can save you tens of thousands of dollars. A paperless dental office can streamline a practice saving time, money and creating an easier way to communicate with your patients. The Going Paperless Guide provides a step by step help in setting up a paperless office, including the eight essentials that need to be in place before you get started, four ways to digitize stuff and front deskless workflow.
The Future is Coming and it will be Amazing!
In the age of disruption, manufacturers need to
constantly find innovative ways to overcome challenges
like data sitting in silos, downtime (which could be
prevented), rigid production and labor shortage issues.
Companies need to listen to their operators and
technicians and enable them to have a say in the
day-to-day processes. Issues like being unable to find a
product/part on the floor lead to unnecessary delays,
miscommunication, and dissatisfaction among workers
Let’s read more on What Are Digital Twins in Manufacturing & How Do Digital Twins Work?
1. Data Collection
2. Data Integration
3. Modeling and Simulation
4. Real-Time Monitoring
In 2017, the World Economic Forum recognized the potential of advanced manufacturing technologies. In 2018, from among more than 1,000 examined production facilities, 16
companies were recognized as Fourth Industrial Revolution leaders in advanced manufacturing for demonstrating step-change results, both operational and financial, across individual sites. They had succeeded in scaling beyond the pilot phase and their sites were designated advanced manufacturing “Lighthouses”. In 2019, 28 additional facilities were identified and added to the network, which now provides an opportunity for cross-company learning and collaboration, and for setting new benchmarks for the global manufacturing community.
Lighthouses have succeeded by innovating new operating systems, including in how they manage and optimize business and processes, transforming the way people work and use technology. These new operating systems can become the blueprint for modernizing the entire company operating system; therefore, how they prepare for scaling up and engaging the workforce matters.
Launching in April 2016, Smart Manufacturing will focus on advanced manufacturing technologies and tools that are driven or enhanced by integrated information technology.
Industry 4.0 promises to create new customer value in the market place by unleashing a combination of new technologies, data analytics, new generation cyber-physical production systems and newer methods of human machine interfaces. What does a developing country like India need to do to join the race?
The presentation describes the fourth industrial revolution and the basic technologies associated with this revolution. This ppt is been made by me to present it during the course of an internship in 2020.
this is the basic slide for the introduction of Industry 4.0. how this works and what are the foundations required for the working of the indusry as it is taking globally a huge transformation.
The Next Wave of Manufacturing Relies on Plant Operations TransformationCognizant
To enable agility, predictability, responsiveness and efficiency, manufacturers must think holistically about their factories and develop integrated and harmonized capabilities that connect the supply chain with a new product introduction value stream.
Leverage IoT to Setup Smart Manufacturing SolutionsSoftweb Solutions
The Internet of Things (IoT) is now to involve in manufacturing unit to deliver and enhance the productivity of companies through smart factory concept. It gives full business insights of manufacturing process and deliver data on their devices. View more at - http://www.softwebsolutions.com/iot-manufacturing-solutions.html
Industry 4.0 is changing the Landscape of how we live in this world. And Education is undergoing a Paradigm change to keep up with the changing times. What should India do to change its education system is explained through examples.
Going beyond Industry 4.0, Smart cities and Smart Factory, Japan takes it to the next level of a super smart society by 2030. Encompassing all the above and making it clear and easily implementable. It is a step forward which needs to be understood by many.
Four years back, during my interactions with certain big groups, I had offered to set up the Hub and spoke model for pilot projects in Industry 4.0. I thought a few of them will accept and become the hubs for smart manufacturing in India. Support was readily available from external trade development councils. Then came "demonetization" and "GST" and all these big groups disappeared. Then I approached some of the SME groups and textile associations. But as was expected after a 6 hour presentation, they maintained silence. I was expected to bring in money from these external councils. Investment was a big factor. I was not even paid for these "free" presentations.
Cut to a few days back, after 4 years of silence, I was approached by some of the above whether we can have the Hub and Spoke model projects of Industry 4.0 in India. I offered them end to end solutions. And listed out the cost factor. To my surprise, with so much research material available on Industry 4.0 projects, why are we hesitant to spend money for something good baffles me. For eg. in today's age if I want to buy a mobile, will I buy a Smartphone or an old relic. Even the poor desire a smartphone. Then why as a factory owner, we shy away from investing in Industry 4.0 technologies.
Then what is the way forward is the question oft asked. So I gave them another "free" presentation. Hope they buy the smartphone at least now.
How the Digital Transformation is going to change the world of Work 4.0 with respect to the Introduction of Industry 4.0 technology. Will Jobs reduce or we will have more jobs with higher pay. An interesting analysis.
Education4.0 - How Industry 4.0 is going to change the Education SystemWg Cdr Jayesh C S PAI
Education 4.0 is Empowering education to produce innovation. Students will work in peer-to-peer networks or organizations which are open and structurally liquid. They will be hired (and laid off) on demand or work as free agents. They will have to compete for employment on a global market. New skills and competencies will become more important such as non linear thinking, social and intercultural skills, self-management and self-competence. Universities would have to re-calibrate their strategies across all the levers for Edn to remain relevant in the age of Industry 4.0.
To those who want to know how Industry 4.0 began and why it began, an easy presentation highlighting all relevant points. There is a fundamental curiosity as to how it all started and where is it headed towards. And whether it will be useful. To those who are still waiting to accept the change, look at what happened to Nokia when the iPhone started. It is better to start implementing the small changes soon.
Drop by drop the ocean builds up. Similarly, small innovations build up to count in implementing Industrie 4.0 across the world.Presently there are more examples in German Factories but the other countries are fast catching up. All these small examples give a remarkable picture of how the world is changing. And also gives us a direction to how we should change our skill sets to meet the ever growing Knowledge Economy. For students, you get an idea where research work is headed. The examples of Applications of Industrie 4.0 will give an idea of how small drops of technology changes is building into an ocean of Innovative ideas across the Industrial Spectrum.
To beat the Industry 4.0 movement in Germany the South Koreans under the Creative Economy Engine Project started the MII 3.0. The basic motto is to develop the Industries especially the SME sector to Industry 4.0 standards but also include emphasis on areas where Korea is very strong such as automotive industries and Ship building Industries.
The revolution in Supply Chain Management is through Digital Technology revolution in Industry 4.0. it brings in Transparency and accountability into the system bringing waste down to minimal. Procurement 4.0, Transportation 4.0, Supply 4.0 or Logistics 4.0, Whatever we may call it is going to change the face of the Industry. Data Analytics is going to make every ones life easy.
India is on the cusp of a manufacturing revolution towards Industry 4.0 provided the Government and the Industry get together its acts. A number of policies require to be formulated and implemented especially in the SME sector. Not just announced and left for no one to understand and implement.
Where is Europe with respect to Industry 4.0 and what should European Countries have to do to reach the level of Industry 4.0 competence achieved by Germany. Will Europe loose out to China / India as a manufacturing superpower or will Europe with this effort in the SMEs bring a revolution in the digital age.
This is a presentation to the top management as to why reliability is important and what is the difference between a maintenance engineer and a reliability engineer.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
2. Manufacturing’s next act
Astonishing rise in data volumes,
computational power, and connectivity,
especially new low-power wide-area networks
Emergence of analytics and business-
intelligence capabilities
New forms of human-machine interaction such
as touch interfaces and augmented-reality
systems
Improvements in transferring digital
instructions to the physical world, such as
advanced robotics and 3-D printing.
3.
4.
5. INDUSTRIE 4.0
Connected Industry
Manufacturing facilities that share information
with work pieces and call a technician for help
if needed
Continuous data exchange between all
participating units – from the production robot
to inventory management to the microchip.
This connects all production and logistics
processes together, making the industry more
intelligent, efficient and sustainable.
6.
7.
8.
9. Digitalizing plants - Digital Factory
Integrated engineering from planning to operation. Digital
Factory is a virtual image of the real production that shows the
production processes in a virtual environment.
Process plants today are highly complex and have lifecycles of
many years. For this reason it is even more important to replace
cost-intensive physical tests and prototypes by simulation – from
virtual commissioning, simulation parallel to operation, through
to error identification and plant optimization. The repeated, and
thus error-prone entry of data already captured in a different
context, must be replaced by a consistent digital process chain.
Documents no longer need to be available in printed form.
Instead, updated plant descriptions and plant layouts should
always be available online.
The benefit is clear: speedier and safer planning, parallel
engineering, faster commissioning, safer operation and updated
documentation.
10.
11. WHAT CAN WE EXPECT IN A COMPANY
IMPLEMENTING DIGITAL
PRODUCTION?
The implementation of the digital business achieves
significant benefits:
1 Cost savings through better use of resources of
30%,
2 The cost savings achieved by optimizing material
flows 35%,
3 Reduction of the number of machines, tools and
workplaces by 40%,
4 Total manufacturing production growth of 15%,
5 Reduce time to market for new products by 30%.
12.
13.
14.
15. The Web of Technologies
The full digitization of a company’s operations,
integrated vertically (to include every function and the
entire hierarchy) and horizontally (linking the
suppliers, partners, and distributors in the value chain
and transferring data among them seamlessly).
The redesign of products and services to be
embedded with custom-designed software, so that
they become responsive and interactive, tracking their
own activity and its results, along with the activity of
other products around them.
Closer interaction with customers, enabled by
these new processes, products, and services.
16. Integrated Energy
Energy systems are digitally controlled and machines
exchange information with products - the era of
networked industry.
Good use of energy not only means utilizing it more
efficiently, but also sensibly combining renewable
energy production and the right energy storage in an
integrated energy system.
Hybrid smart grids such as photovoltaic systems on
rooftops, biogas plants, business-owned CHP plants
etc. ensure the efficient coordination of production,
storage, grid management and consumption so that
suppliers maintain a smooth system. New
measurement, control and regulation technologies
need to be integrated into the conventional grid to
make this possible.
17.
18. SMART MATERIALS & COATINGS
The Future is light and easy
Reducing energy and material consumption has
become necessary to stay competitive in nearly every
sector of industry.
Materials having sensoring properties that turn them
into smart materials
Nanotechnology coatings make smart materials out of
everyday things.
New adhesives think for themselves
3D printing revolutionizes manufacturing
Surface coatings can fundamentally change the
properties of materials; they reduce wear, repel water
and impurities and even act as filters.
20. 3D Printing Disrupting Global Mfg
1. True Rapid Prototyping. Automation is making products that would need
a month to go through three or four design changes in the prototyping phase
now taking a week. Products are getting to market faster, and companies are
saving significant time and money.
2. Rapid Design Iteration (A/B testing of physical products). Ford is 3D-
printing molds in four days at a cost of $4,000 instead of six months and
costing hundreds of thousands of dollars.
3. Low volume production. With conventional manufacturing, a company
has to commit to creating tooling or molds before a single end use part can be
produced. With 3D printing, there are no set-up costs whatsoever.
4. Mass Customization. Large quantities of an item are produced, each one
customized like your actual knee is scanned and a perfect replica is printed
and ready for you prior to surgery.
5. Virtual Inventory. Inventories around the world will soon shrink
dramatically as holding inventory is very expensive. We make what we need,
when and where we need it.
6. The Long Tail of Parts. Older but still-useful products don’t become
waste; their lifespan need not be pre-determined by scale production
limitations. We can print any part for as long as it is needed.
7. Product Innovation Renaissance. Lower entry barriers and ability to
enable radically more complex and useful objects are initiating a new era of
product innovation.
21. GE is using 3D metal printers to
produce fully redesigned new fuel
injection system for jet engines,
reducing components from 21 parts
to 1 and incorporating geometries
that are simply impossible to create
using any other manufacturing
method, resulting in astonishing
increases in efficiency.
22. Lightweight design gives greater
flexibility in manufacturing
From vehicles to rotor blades, from construction to home
furnishings…the trend to “lightweighting”, necessitated
by the need for energy efficiency and environmental
protection, is now everywhere in our lives.
“In the automotive
sector, plastics are
evolving from non-
load-bearing
decorative
components to high-
strength functional
and structural
components that
require excellent
resistance to impact
and heat.”
23. Large-scale Lightweight
Construction Initiative
Steel offers significant scope for reducing raw
material and energy consumption, which is nowhere
near fully utilized yet.
Possibilities for reducing weight and raw material
consumption for forged components have been
explored
Savings could be found primarily in the drive train
and chassis: wheel hubs and injection system,
crankshaft, gears and other components.
Redesign and development is not that simple in the
metal production and processing sector, with its high
division of labor.
Casting simulation allows to reliably predict the
performance of a given component under operating
conditions
24. Functionally Optimized
Construction
Manufacturers are currently required to integrate the increasing number
of drive concepts and energy storage systems into vehicle structures.
The vehicle bodies of tomorrow, particularly in view of alternative drive
systems in small series with lots of different versions, will not only need
to be lighter, but above all will also require a highly flexible design.
The consequence is an increasing number of vehicle derivatives, which
demand adaptable bodywork concepts that are economical to
manufacture.
27. MINIMIZING DOWNTIME
Technology manufacturers are equipping machines
and industrial systems with sensors that enable
remote monitoring when combined with the right
software.
Defective components that could soon lead to a
system shutdown are identified independently of the
usual maintenance schedule, and can be replaced
before damage actually occurs.
Continuous data analysis gives users of smart
machines a much more precise picture of their
facilities: Operating errors or wrong settings become a
thing of the past in this scenario
Predictive maintenance thus moves into predictive
producing – and a production unit becomes a veritable
smart factory.
28. Predictive maintenance
Industry 4.0 is about interconnectedness – the digital
integration of machines, products, components and
up- and downstream systems. With predictive
maintenance, sensors tap into this interconnectedness
to continuously capture in-service machinery condition
data, combine it with data from other systems, such
as ERP and CRM software, and analyze it.
In this way, predictive maintenance detects the early
warning signs of outages and triggers the necessary
preventive measures.
Predictive maintenance offers three main benefits:
improved production planning, greater machine
availability and a reduction in unscheduled plant
shutdowns.
29.
30. Cobot (Collaborative Robot)
Designed to work alongside human workers,
assisting them with a variety of tasks.
Co-bots are affordable, highly adaptable, and almost
plug-and-play
As OEMs come under increasing pressure to increase
automation in order to satisfy extremely high-quality
expectations at the right price, collaboration between
robots and humans working side by side on the
production line can eliminate unwanted variabilities
without losing the human touch needed to complete
complex assembly tasks, individualize products
where needed, or deal with exceptional events.
Collaborative robots can also assist operators in
space-constrained workplaces such as laboratories,
which can benefit from automating tasks such as
dispensing or loading/unloading but are unable to
accommodate the guarding needed for a
conventional robot.
31.
32. HOW COBOTS ARE DIFFERENT
FROM ROBOTS.
1. Partnering in human-machine
teams
2. Relief from risky activities
3. "Smart" and safe behavior
4. Flexible and teachable
5. Usable anywhere
33. Integrated Energy
Energy resources can be efficiently piloted using management
systems.
Today’s energy planners must strive to balance many conflicting
factors. At the most basic level, they must seek to balance
energy needs (demand) and energy resources (supply) across
two dimensions:
• Ensuring access to adequate, affordable and secure energy
services to satisfy human needs and achieve socioeconomic
development.
• Promoting production and use of energy services in ways that
are consistent with the pursuit of sustainability.
Systematic analysis of all the factors that influence the evolution
of energy systems. It facilitates problem solving and makes it
possible to explore linkages, evaluate trade-offs and compare
consequences, thereby helping countries to develop an effective
energy strategy that supports national sustainable development
goals.
34. ENERGY CONCEPTS OF THE FUTURE
Reducing energy consumption is more than a matter
of image. From energy recovery to autonomous
power stations, modern technologies are achieving
efficiency ratings, that also have a remarkable effect
on the bottom line.
Efficiency is the ratio of cost to result. This common
economic principle certainly applies to energy
savings: If you can achieve the same or even a better
result at lower cost, your efficiency increases.
35. Learning energy efficiency networks
Ten or fifteen companies from the same
sector or the same region meet regularly
to share knowledge around energy
savings, and take advantage of synergies.
Instead of each one having to research for
itself how to use their energy more
efficiently, their shared knowledge grows
exponentially for all.
36. Energy efficiency
Energy efficiency: Intelligently manage electricity and climate control!
Use energy efficiently, identify and take advantage of potential savings,
reduce in-house costs – Integrated Energy makes all this possible.
Energy Productivity - An energy-flexible factory is built on three pillars:
building technology including energy storage, production planning and
production control systems, and the machinery proper.
Reduce its total emissions by 40 percent
37. "Digital Energy"
Legal obligations relating to energy audits, rising
costs and the prospect of tax concessions and
government grants are leading to increased interest in
energy management systems, especially in energy-
intensive sectors such as the pulp industry, steel and
food production, metalworking and earthworks.
However, energy flows in manufacturing and
production and the associateinfrastructure can only be
optimized through effective acquisition and analysis of
the relevant data.
This is where "Digital Energy" comes in. Energy
systems will be digitally controlled.
38. The Digital Power Plant Pays
Dividends
Customers are reaping the benefits of going digital in
greater power output, better fuel efficiency, reduced
emissions and an ability to meet market demands as
they change from day to day. Whether for a single
power plant or across a fleet, power companies are
mapping their transformation, beginning with
connecting and monitoring assets and moving to
leveraging insights for dispatch optimization.
No matter the fuel: fossil, coal-fired steam or nuclear,
digital is transforming the way power plants are
managed toward improved productivity, safer and
more secured operations and greater profitability.
39. Energized Future
Reduce
Cut down on energy costs and consumption by
switching to energy-saving technology like LEDs.
Produce
Become more energy independent by adopting on-site
generation like solar and combined heat and power.
Shift
Use energy storage, electric vehicle charging and
demand response to reduce energy costs and carbon
footprints.
Optimize
Harness data insights from the Industrial Internet to
improve performance, create efficiencies and plan for
the future.
40. How to make it happen
Solar Solutions
Gain energy independence by generating lower-cost, renewable
solar energy on site.
LED Lighting
LEDs are an environmentally friendly lighting solution that deliver
huge long-term energy savings—and can be integrated with an
array of intelligent hardware.
Energy Storage
On-site energy storage offers reduction in demand charges and
helps protect factories and warehouses from grid vulnerabilities.
Intelligent Endpoints
Sensors, motion detectors, Wi-Fi-enabled monitoring, energy load
controls and more can be installed into LED fixtures or other
hardware to collect valuable data about your operation.
41. Energy Efficiency Centre
Main objectives of EEC are:
Support to renewable energy and energy efficiency
utilization for sustainable development and as a
result improve national energy security level and
minimize negative environmental impact.
Increase awareness of the civil society and the
country’s decision makers on the environmentally
friendly and economically sound ways of energy
production and consumption as well as on the
potential for renewable energy and energy efficiency.
42. DECENTRALISED ENERGY
Decentralised energy, as the name suggests, is
produced close to where it will be used, rather than at
a large plant elsewhere and sent through the national
grid.
This local generation reduces transmission losses and
lowers carbon emissions. Security of supply is
increased nationally as customers don’t have to share
a supply or rely on relatively few, large and remote
power stations.
There can be economic benefits too. Long term
decentralised energy can offer more competitive prices
than traditional energy. While initial installation costs
may be higher, a special decentralised energy tariff
creates more stable pricing.
45. Motion, Drive & Automation
One consequence of Industry 4.0 is that power transmission and
fluid power products (Antifriction bearings, gearboxes, pumps,
cylinders and valves, linear motion systems) are now sources of
big data
Manufacturers of power transmission and fluid power technologies
integrate mechatronic and CPS (cyber-physical systems) modules
which are key enablers of efficient, intelligent Industry 4.0
production processes.
By incorporating digital connectivity, these modules facilitate
integration across the control and production layers, thereby
helping to pave the way for a new era in manufacturing
characterized by intelligent, self-optimizing and autonomous
processes.
Predictive maintenance detects the early warning signs of outages
and triggers the necessary preventive measures.
46. Cloud-based manufacturing Capturing and applying company-wide intelligence and knowledge
through the use of analytics, business intelligence (BI), and rules
engines.
Piloting and then moving quickly to full launch of supplier portals and
collaboration platforms, complete with quality management
dashboards and workflows.
Designing in services is now becoming commonplace, making cloud
integration expertise critical for manufacturers.
Accelerating new product development and introduction (NPDI)
strategies to attain time-to-market objectives.
Managing indirect and direct channel sales from a single cloud
platform tracking sales results against quota at the individual, group
and divisional level is now commonplace across all manufacturers
visited.
Using cloud-based marketing automation applications to plan, execute
and most important, track results of every campaign.
Automating customer service, support and common order status
inquiries online, integrating these systems to distributed order
management, pricing, and content management platforms.
Increasing reliance on two-tier ERP strategies to gain greater
efficiencies in material planning, supplier management and reduce
logistics costs.
Reliance on cloud-based Human Resource Management (HRM)
systems to unify all manufacturing locations globally.
47.
48. Research and innovation
Today’s ideas are tomorrow’s innovations.
Exchanging knowledge for the products of
tomorrow.
Because it brings together supply and demand in the
market of ideas.
Scarce resources must be used ever more efficiently.
Product cycles are becoming shorter. Customers want
increasingly individualised products. As a result,
industrial production is becoming more dynamic. The
flexibility and complexity of production systems is
increasing. This is linked to a fundamental need for
research and development
Adaptronics, Bionics, Organic Electronics, Textile
Solutions, Energy and Mobility Research, Nano and
Microtechnology
49. Bio-economy
Bioeconomy comprises those parts of the economy that
use renewable biological resources from land and sea –
such as crops, forests, fish, animals and micro-
organisms – to produce food, materials and energy. The
overarching goal is to reduce dependence on petroleum
and other fossil fuels.
50. Organic Electronics
There are good economic and ecological arguments in
favour of using organic materials in light fittings,
photovoltaic collectors, printed circuit boards and
batteries
51. Bionics
Nature is an unparalleled designer and innovator.
Industrial companies have begun exploring new bionic
avenues in search of innovative lightweight design
concepts, as well as functional, adaptive and resource
efficient materials.
52. Adaptronics
The adaptive structure technology is based on functional integration by
combining conventional structures with active material systems, which
extend classical load-bearing and form-defining structure performance by
including sensor and actuator functioning. In connection with suitable
adaptive controller systems, adaptive structure systems can adapt to
their respective operational environment optimally.
The adaptive structure technology pursues two main goals:
1. Adaptronic allows the continuous intervention in structural-
mechanical and structural-dynamic characteristics of the complete
system.
2. The adaptive structure technology is aimed at the optimization of
the structural system by replacing structure components with adaptronic,
multi-functional (effective in the sensor-actor sense) components to save
mass and designed space.
54. Textile Solutions
Industry has been quick to recognize the potential
benefits of textile solutions – i.e. flexibility, low
weight, air permeability, weather resistance and high
mechanical durability.
Tick-repellent textiles, air conditioning for barns, and
embroidered electronics
Textile 4.0 would be a process chain of independent
production. Information carrier can be textile material
container, bobbin, warp beam, and fabric. Radio
frequency identification technology (RFID) and sensors
are basic to collect and store information, such as
equipment operation status, and maintenance
information.
The plant will self-configure and self-optimize quickly
and flexibly to meet custom manufacturing orders.
56. Micro-Nano Area
Microstructures and sensor systems,
Intelligent laser processing systems,
High-precision 3D measuring techniques,
Energy harvesting applications
57. Intelligent manufacturing you
can touch
Smart Factory: Integrated manufacturing leads to
customized products! In the future, everything will be
integrated – now it depends on the network!
Enterprise Resource Planning
Manufacturing Execution System, MES
Industry 4.0 is revolutionizing manufacturing by
gradually moving from closed systems to partially-open
systems and then, ultimately, to completely open
systems.
More than within the company, intelligence-based and
information-based operations also should include
suppliers and contractors qualified to participate in
supply chains
58. DIGITAL TWIN –
TECHNOLOGY THAT IS CHANGING
INDUSTRY
https://www.slideshare.net/jayeshcspai/di
gital-twins-technology-that-is-changing-
industry
59. World of Work 4.0
Opportunity or risk?
47 percent of workers could lose their job as a
result of automation and digitisation during the
next 20 years.
Many new jobs will result from digitisation.
Lifelong learning will need to be more naturally and
more systematically rooted in our education system.
Flexibility is the Slogan
60.
61. Supply 4.0: Faster. More
flexible. More innovative
The key to optimizing operational processes in an Industrie 4.0
strategy is a fully digitalized supply chain that allows the entire
flow of goods and processes to be controlled online, making it
transparent to participants. The increase in transparency results in
a reduction of transport damages and an improvement in quality.
Characteristic of this are automated transactions and embedded
intelligence, optimized and connected data flows, and strategies
based on real-time data and simulations.
Four key technologies:
Supply chain visibility platforms/solutions,
Big Data/analytics,
Cloud computing,
and Simulation tools.
62.
63. PLM
In the discrete manufacturing industry it means Product Lifecycle
Management, whereas in the process industry it means Plant Lifecycle
Management.
The backbone of this is digitalization : a central source for all data
regarding a product, from the initial idea and production to sales and
marketing.
Action areas: PLM
01: Digital models
02: Smart products
03: Smart factories
04: Smart service