This document provides information about Square Fashion Limited, a leading garment manufacturer in Bangladesh. It discusses the company's production process, including fabric inspection, washing and dyeing, cutting, numbering, printing, embroidery, and work study techniques. It also provides details on the company's profile, suppliers, products, capacity and markets. The purpose of the internship that informed this report was to understand the management and technical processes of the apparel industry.

2. .
Prepared By:
Md.Shariful Islam Iman
121-282-0-45

3. Executive Summery
Square fashion Limited in Bangladesh Is One Of The
Leading readymade garments industries In Bangladesh.
Its Journey To The Growth And Prosperity Has Been No
Bed Of Roses. From The Inception In 2001. Square
fashion Ltd, The Flagship Company, Is Holding The
Strong Leadership Position In The rmg sector. In This
Report, I Have Tried To Focus On Production Of Square
Ltd .Which Is Located At Valuka, Mymensingh .

4. Purpose of internship
•Its documents for future.
•To know about the management and technical process of
apparel industry.
•Knowledge gather about RMG sector related other
organization
•Getting idea about shipping procedure.
•Comparison between class room learning and practical
learning.

5. Purpose of internship
•To find out how much problem are related with
“merchandising and production system in garments
industry”.
•To develop garments sector.
•To more export & less import.
•To established organization and management also.
Understand how to develop good leaders.
•Understanding the employees better.
•To do a merchandising practice in the factory.

6. Introduction
For Bangladesh, the readymade garment export
industry has been the proverbial goose that lays the
golden eggs for over fifteen years now.
Bangladesh has emerged as a key player in RMG
(Ready Made Garment) sector since 1978. Textiles and
clothing account for about 85% of total export
earnings of Bangladesh. Which covers the major
products of knit and woven shirts, blouses, trousers,
skirts, shorts, jackets, sweaters, sports wears and many
more casual and fashion items. The sector currently
employs approximately 1.5 million workers, mostly
females from underprivileged social classes.

7. Methodology means how we make this report. How
many ways I have used are as follows-
•Different organization
•Books
•Internet
•Class lecture
•Class sheets
•Library
•Magazine

8. Company profile
Name : Square Fashion Limited
Status : Private Limited Company
Type :100%KnitGarments
Manufacturing factory.
Year of establishment :2001
Year of Commencement: June 2002
Office Address : 11th Floor, mascot plaza
Plot-107/A, Sector-7
Uttara, Dhaka-1230.
Factory Location : Jamirdia, Valuka
Mymensingh.

9. Bank Sponsors : HSBC
Product Mix : T-shirts, Polo shirts, Tank Tops,
Pajamas, Sportswear, Under garments, Menes& Ladies
fashion wear, kids wear etc.
Annual production capacity (per day):1400 dozen of
T-Shirt, 1200 dozen of Polo Shirt, 1400 dozen of
Women & Kids wear and 1000 dozen of undergarment.
Project cost : US$ 15.00 million.
Target Market : Europe and USA

11. Textile fiber identification

12. Fiber
STAPLE SHORT STAPLE
LONG STAPLE
FILAMENT

13. Yarn concept
Yarn:
Twisted form of a fiber is called yarn
ASTM:
A Generic Term for a Continuous strand of Textile
fiber is called yarn.
ASTM –AMERRICAN SOCIETY FOR TESTING
AND MATERIAL.
This form of yarn is called strand.

14. Classification of yarn

15. Fabric
Fabric:
An Assemble Of Fiber /Yarn, Which from A Structured Is
Called Fabric,
Which Has –
Length Width and Thickness

16. Fabric
Woven
BondingKnittingWeaving
Knitted Interlining

17. Fabric inspection:
•GSM Check
•Dia Check
•Fault Check
•Point calculation
•Four point system calculation
•Prepared fabric inspection report
•Prepared weight sheet
•Send to store (With Weight Sheet)

18. Size Of Defect Penalty
3 Inches Or Less 1 Point
Over 3,But Not Over 6 2 Points
Over 6 ,But Not Over 9 3 Points
Over 9 Inches 4 Points
Hole <1 Inch 2 Points
Hole >2 Inches 4 Points

19. Any Hole -4 Point
Up To 20p- Class A
Up To 20p To 30p- Class B
Up To 30p To 40p-Class C
More than 40p- Reject

21. R and D:

22. Sample Section
Sample Section
Sample section is the most important to gain the order
of buyer. At first in this section merchandiser gives a
tech pack to the sample room then according to the tech
pack sample maker makes sample after then
merchandiser gives the sample to buyer.
If remain any comments of the buyer then buyer gives a
mail to the merchandiser and then merchandiser does it
appropriately by the sample maker .
Finally merchandiser sends the correction sample to the
buyer. If buyer is satisfied about the correction sample
then he (buyer) gives the order for bulk production to
the merchandiser.

23. Store room : store room is the place where all
types of fabrics and trims and accessories are
kept with racking system by indicated as per
buyer order requirement .

24. Store room quality check
Store Quality Check List:
•Buyer Approved Trims Card Check.
•Buyer Approved Sample Wise Main, Size & Care Label Check.
•Buyer Approved Sample Wise Care Symbol Check.
•Thread Color Shading & Quality Check.
•Buyer Wise Hang tag & Price Sticker Check.
•All materials buyer wise and style wise input.
•All trims and accessories preserved in a racking system
•All machine tools also stored in separate place.
•Carton storing in a dry place otherwise it will be damaged.
•Maintaining all record carefully

25. Washing and dyeing
Garment washing:
The technology which is used to modify the appearance,
outlook, comfort ability and fashion of the garments and in
some extent it used to give old or vintage effects is called
garment washing.
Purpose of garment washing:
- To remove dust, dirt, different added impurities from
garments and thus to achieve wash look appearance and
softness.
- To bring faded look, old look, tinted or over dyed appearance.
- To increase color fastness, wash fastness properties and to
reduce the possibility of further shrinkage of washed garments
during use.

26. Washing materials :
•Stones
•Rubber balls
•Washing agents
Factors of dyeing
•Temperature
•Time
Types of garment dyeing
•Pigment dyeing
•Florescent dyeing
•Garments over dye
•Double dye
Function of squeezing
•Excessive water is extracted from fabrics
•To facilitate to dry the fabrics

27. Image of washing and dyeing instrument

28. Hydro Extractor Machine

29. Tumble dryer machine

30. Cutting Section : Cutting Section Is The Important Where
Is Cut The Fabric According To The Plotted Pattern .
Procedure : At First Of All Fabric Are Brought From The
Store Room According To Buyer Requirement .Then
Fabrics Are Cut By Beating Machine According To Marker
Length And Width Wise ( Given allowance ) .Then Block
Fabrics Are Send To The Washing Section For Wash
.Finally Washing Fabrics Are Kept Relaxation
Approximately 8 To 12 Hours .

31. Then Block Fabrics Are Kept In A Rack Of The
Cutting Section To Avoid Shade Mixing .after then
fabrics are spreading with spreader machine and
cut fabric with end cutter machine according to
marker length and with wise .here mentioning that
if need to the other role of fabric then obviously
given thread on the spreading fabric and finally
spreading the other role of fabric to avoid shade
mixing .

32. Here total lay calculation is given , suppose -
Number of total marker products: 8
Order Qty: 216 pcs
Total lay of fabric: 216/8
= 27 ( lay)
Then given marker paper on total lay of the fabric
and paste with gum tape and cut fabric with clothing
cutter machine according to the marker plotted line .

33. Marker specification sheet

34. Numbering And Bundling:
Here Is Given Numbering And Bundling Is Very
Important .It Helps To Avoid Mixing With The Other
Panels Of The Garments .Here Is Given A Picture Of
Bundle Sheet.
.

35. Cut Panel Inspection:
At This Stage at First Of All, Bundle Card Is Seen Like –
•Buyer name
•Order no
•Style no
•Batch no
•Color no
•Bundle no
•Parts name
•Size Qty

36. Then according to the specification panels are checked.
Specially line mark, crease, shape problems are seen .if
any problem is found then for the fault panel, other panels
of that garments are kept in a box and repair . If stay any
print or embroidery then panels are sent to the print or
embroidery section.

37. Printing
•Printing can also be defined as localized dyeing.
•Sometimes a printed fabric can be identified by
looking at the back side of fabric where there is no
design or color as face side
There Are Three Basic Approaches To Printing A
Color On A Fabric
•Direct Printing
•Discharge Printing
•Resist Printing

38. Different Types of Printing:

39. Embroidery
At the beginning of the stage merchandiser give an
art work to the embroidery design section .Then the
designer develop the embroidery .After finished
the embroidery, he (embroidery) gives an
embroidery strike of sample to the merchandiser
.then the merchandiser gives the embroidery strike
of sample to the buyer if buyer is satisfied then
he(buyer) tells the merchandiser to start the bulk
production of embroidery.

40. Different Types Of Embroidery
Stitches

41. My Recommendation:
As per as I know the production of embroidery depends
on the amount of stitches. If the requirement of stitches is
much then the production will be less ,In that case , man
power can be increased to increase the production
.Another side if the requirement of the embroidery
stitches is few then the production will be high ,so in that
case man power can be reduced to decrease the cost of the
production .

42. Work study
Work-study is the systematic examination of the methods
of carrying activities so as to improve the effective .
Objectives of work-study
1) Lower cost.
2) Increase productivity.
3) Increase profitability.
4) Increase jobs security.
5) To make the work easier

43. Standard of Work Station Design:
•Machine Height: 750 - 800 mm.
•Chair Height : 400 - 500 mm.
•Side Table Height: 600 - 700 mm.
Length: 600 mm.
Width: 450 mm.
•Light Height :1500mm.
•Light Reflective: 40 Wt.
•Centre Table Height: 750-800 mm.
Width: 500-600 mm.

44. What is time study?
Time Study Is A Work Measurement Technique For
Recording The Time Of Performing A Certain Conditions
And For Analyzing The Data So As To Obtain Time
Necessary For An Operator To Carry Out At Identify the
Rate Of Performance.
What Is The Meaning Of Bottleneck?
Bottlenecks Mean Lost Production Lost
Profit.

45. How to solve bottlenecks?
Two things are very essential to solve a bottleneck.
•Gathering information regarding the operation.
•Complete analysis of the operation.
What is rating?
Rating is the one kind of assessment of the
worker .
Rating scale:
•60—80
•75—100
•100—135
•0—100(British standard, ILO Certified)

46. Details of British standard rating scale:
1. 0- NO Activity
2. 1 To 50 Who Cannot Fulfill Their Requirement .
3. 51 To 75 Try To Do But Can Not Maintain Quality .
4. 76 To Above Very Skill Full Worker .

47. Sewing Section
Sewing Section is the crowds section in Square
Fashion Ltd.. All day long there machine are
ruined according to the plan. From the cutting
section the cutting parts of different garments
brought in sewing section to sew. First of all
machine is set out according to requirement.

48. Merchandising Department :
This Is The First Department From Where
The Game Starts. Though There Are Many
Departments, Merchandising Department Is
Responsible For -Follow Upping All Other
Departments. This Is Called The Heart Part
Of A Factory Or Buying House. Merchandiser
Plays A Big Role In Order To Achieve The
Required Quality.

49. Merchandiser Rules
•Provide correct and clear information on time to
relevant departments
•Ensure fabric quality
•Ensure production friendly samples
•On time sealer sample availability
•Make sure to get the sources of accessories and
fabrics at as early as sampling stage of the style

50. •Ensure timely trims arrival
•Ensure right first time submissions to buyer to
save time, money and reputation
•Identify possible problems in the style and the
ways to avoid them

51. Certificate
Handing ……………..

53. Conclusion :
During One Month Of My Internship At Square Fashion Ltd ,
I Have Earned A Lot Of Practical Experience Which Is Very
Essential For My Future Job Sector .I Think To Improve A
Factory Needs Discipline ,Better Machine And Instrument
,Well Environment ,Worker Satisfaction .So All Side ,I Say
Square Fashion Is The Best Leading Company In Bangladesh .