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SEMINAR
ON HYDRAULIC POWER
PACK
PRESENTED BY :
SHREYAS SURESH PANDIT ,BE (MECH)
What is Hydraulic Power pack?
Converts electrical
energy into hydraulic
drive power
Electric pump, filters,
reservoir, valves, and
pressure relief
Power pack in
Aircraft
Identification of parts…
Types…
Design…
1. Power supply Plug.
2. ON/OFF Switch.
3. Pressure port.
4. Pressure relief valve.
5. Tank connection.
6. Pressure gauge.
7. Tank connection for reservoir.
8. Drain screw.
9. Tank.
10. Sight glass for level indicator.
11. Flange.
12. Capacitor.
13. Electric motor.
Hydraulic reservoir …
 The reservoir is a tank in
which an adequate
supply of fluid for the
system is stored.
 Types.
 Functions .
Functions ….
 Used to pick up smaller
contaminant particles
because they are able to
accumulate them better
than a strainer.
 A coarse filter
 Is constructed of a fine
wire mesh screen or of
screening consisting of a
specially processed wire
of varying thickness
wrapped around metal
frames.
Filters Strainers
Functions… Hydraulic pumps
 The combined pumping
and driving motor unit is
known as hydraulic
pump
 Types
 Factors affecting
selection of pump :
Pressure, flow,
Efficiency,
P/W ratio, cost
Functions … Pressure relief valve
 Function
 Types
 Ball
 Sleeve
 Poppet
 System relief valve.
 Thermal relief valve.
Function… Pressure gauge
 Measure the internal
pressure and/or vacuum
of a vessel or system
 PSI (Pounds per Square
Inch)
 BAR
 PA (Pascal)
 In Hg (Inches of
Mercury)
 In H2O (Inches of Water)
Function… Heat exchanger
 Heat exchangers in their
hydraulic power supply
system to cool the
hydraulic fluid from the
hydraulic pumps.
 Viscosity
 Cavitations, wear,
leakage
 Water
Functions… Electric motor
 Types :
• DC motor
• AC motor
 Selection
Calculating pressure
requirement at pump
outlet.
 Mounting
Function…Hoses and pipes
 A flexible
connections
 They suppress
noise and vibration.
 manufactured in
layers of
elastromers , and
braided cloth or wire
 Installation
Installation of Hydraulic hose (Rules)
Trouble shooting…
 SYMPTOM OR PROBLEM
 Motor not running
 Start solenoid just clicks, motor not turning
 Motor runs, but unit will not build hydraulic
pressure
 Excessive heat from unit
Conclusion
By employing a Hydraulic system, the
advantage over Mechanical and Electrical
systems are: Possibility of automation of all
types of movements. Speeds, forces can be
easily and infinitely controlled by using
cylinders, and linear movements can be
carried out without the use of Mechanical
components
THANK YOU …

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Hydraulic powerpack Basics

  • 1. SEMINAR ON HYDRAULIC POWER PACK PRESENTED BY : SHREYAS SURESH PANDIT ,BE (MECH)
  • 2. What is Hydraulic Power pack? Converts electrical energy into hydraulic drive power Electric pump, filters, reservoir, valves, and pressure relief Power pack in Aircraft
  • 5. Design… 1. Power supply Plug. 2. ON/OFF Switch. 3. Pressure port. 4. Pressure relief valve. 5. Tank connection. 6. Pressure gauge. 7. Tank connection for reservoir. 8. Drain screw. 9. Tank. 10. Sight glass for level indicator. 11. Flange. 12. Capacitor. 13. Electric motor.
  • 6. Hydraulic reservoir …  The reservoir is a tank in which an adequate supply of fluid for the system is stored.  Types.  Functions .
  • 7. Functions ….  Used to pick up smaller contaminant particles because they are able to accumulate them better than a strainer.  A coarse filter  Is constructed of a fine wire mesh screen or of screening consisting of a specially processed wire of varying thickness wrapped around metal frames. Filters Strainers
  • 8. Functions… Hydraulic pumps  The combined pumping and driving motor unit is known as hydraulic pump  Types  Factors affecting selection of pump : Pressure, flow, Efficiency, P/W ratio, cost
  • 9. Functions … Pressure relief valve  Function  Types  Ball  Sleeve  Poppet  System relief valve.  Thermal relief valve.
  • 10. Function… Pressure gauge  Measure the internal pressure and/or vacuum of a vessel or system  PSI (Pounds per Square Inch)  BAR  PA (Pascal)  In Hg (Inches of Mercury)  In H2O (Inches of Water)
  • 11. Function… Heat exchanger  Heat exchangers in their hydraulic power supply system to cool the hydraulic fluid from the hydraulic pumps.  Viscosity  Cavitations, wear, leakage  Water
  • 12. Functions… Electric motor  Types : • DC motor • AC motor  Selection Calculating pressure requirement at pump outlet.  Mounting
  • 13. Function…Hoses and pipes  A flexible connections  They suppress noise and vibration.  manufactured in layers of elastromers , and braided cloth or wire  Installation Installation of Hydraulic hose (Rules)
  • 14. Trouble shooting…  SYMPTOM OR PROBLEM  Motor not running  Start solenoid just clicks, motor not turning  Motor runs, but unit will not build hydraulic pressure  Excessive heat from unit
  • 15. Conclusion By employing a Hydraulic system, the advantage over Mechanical and Electrical systems are: Possibility of automation of all types of movements. Speeds, forces can be easily and infinitely controlled by using cylinders, and linear movements can be carried out without the use of Mechanical components