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How Plastic industries can maximize machine utilization by
Quick Change Over/Quick Set up technique?
So many product varieties, how can we
deliver all variety products to all
customers in time and quantity?
In a long run, low volume and high variety
product manufacturing fast changeover
time plays an important part in maximizing
the capability of equipment .With the
increasing demand for more product
variants and short delivery times from
customers it is necessary to have short
lead times in production. This is where
Quick Change Over/Quick Set up
application is abundant. time.
Changeover Time is a period required to
prepare a device, machine or system for it
to change from producing last good piece
of last batch to producing first good piece
of the new batch. It is important to note
that, Setup and Changeover are
sometimes used interchangeably; in other
cases Setup is viewed as component of
changeover.
Changing market demands, due to the
transition from a sellers‟ to a buyers‟
market as well as globalization of markets
far beyond national borders, put high
demands on flexibility and costs. Three key
reasons why set-up times need to be
reduced can be identified
Benefit Realized by reducing set up time
Key Improvement
Metrics
Improvement
Impact
Reduction in Set up time 50%
Reduction in WIP and
FG Inventory
30%
Reduction in Set up
Rejection
90%
More No of variety
product manufacturing
Manufacture
More new 20
Variety from
existing.
Improvement in
Production
15 %
Increasing revenue 15 %
CONCLUSION: It is evident that production
flexibility is going to improve with the
application of the set up reduction reaped
of benefits in terms of capital avoidance
because of the additional capacity gained
from the reduction of change over time.
Thus, able to face Changing market
demands and global competition.
Contact us-
Concept Business Excellence
Pvt Ltd
E-140, Vrundavan Township,
Harni Road, Vadodara-390006,
Gujarat-India.
ritesh@sixsigmaconcept.com
www.sixsigmaconcept.com

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How plastic industries can maximize machine utilization by smed technique

  • 1. How Plastic industries can maximize machine utilization by Quick Change Over/Quick Set up technique? So many product varieties, how can we deliver all variety products to all customers in time and quantity? In a long run, low volume and high variety product manufacturing fast changeover time plays an important part in maximizing the capability of equipment .With the increasing demand for more product variants and short delivery times from customers it is necessary to have short lead times in production. This is where Quick Change Over/Quick Set up application is abundant. time. Changeover Time is a period required to prepare a device, machine or system for it to change from producing last good piece of last batch to producing first good piece of the new batch. It is important to note that, Setup and Changeover are sometimes used interchangeably; in other cases Setup is viewed as component of changeover. Changing market demands, due to the transition from a sellers‟ to a buyers‟ market as well as globalization of markets far beyond national borders, put high demands on flexibility and costs. Three key reasons why set-up times need to be reduced can be identified Benefit Realized by reducing set up time Key Improvement Metrics Improvement Impact Reduction in Set up time 50% Reduction in WIP and FG Inventory 30% Reduction in Set up Rejection 90% More No of variety product manufacturing Manufacture More new 20 Variety from existing. Improvement in Production 15 % Increasing revenue 15 % CONCLUSION: It is evident that production flexibility is going to improve with the application of the set up reduction reaped of benefits in terms of capital avoidance because of the additional capacity gained from the reduction of change over time. Thus, able to face Changing market demands and global competition. Contact us- Concept Business Excellence Pvt Ltd E-140, Vrundavan Township, Harni Road, Vadodara-390006, Gujarat-India. ritesh@sixsigmaconcept.com www.sixsigmaconcept.com