This document provides guidance on hot work permits, which are required before any work involving open flames or hot processes due to fire risks. It outlines the goals of preventing fires, defines hot work, and describes the permit procedures and necessary precautions that must be followed, including removing combustibles, maintaining fire equipment, assigning a fire watch, and inspecting for fires after work is complete. Hot work permits are part of the company's fire prevention program.
Permit To Work
Types of Permit To Work
Hot Work Permit
Confined Space Entry Permit
Electrical Permit
Excavation Permit
Radiography Permit
Crane Critical Lifts Permit
Man Basket Operation
Permit Issuer Responsibilities
Permit Receiver Responsibilities
HSE Permit Coordinator
Responsibilities
Revalidation of the Permit
Work Permit Flow Chart
OSHA and the NFPA have specific guidance and safeguards that must be followed when performing hot work operations. This can most readily be achieved by instituting a hot work permit program/system at your facility or within your community. This slideshare provides an overview of the hot work process and considerations. This presentation is based on the requirements found in NFPA 1:41 and NFPA 51B.
CONTENTS:
I. What is a Hot Work ?
II. Training
III. PPE`s
IV. Hot Work Permit
V. Electric Welding
VI. Fire Prevention
VII. Fire Watch
VIII. Generator Sets
IX. Welding Equipment Checks
X. Oxy Cutting Equipment
XI. Fire Safety Precautions
XII. Compressed Gas Cylinders
XIII. Safe Practices
XIV. Heat Stress
Permit To Work
Types of Permit To Work
Hot Work Permit
Confined Space Entry Permit
Electrical Permit
Excavation Permit
Radiography Permit
Crane Critical Lifts Permit
Man Basket Operation
Permit Issuer Responsibilities
Permit Receiver Responsibilities
HSE Permit Coordinator
Responsibilities
Revalidation of the Permit
Work Permit Flow Chart
OSHA and the NFPA have specific guidance and safeguards that must be followed when performing hot work operations. This can most readily be achieved by instituting a hot work permit program/system at your facility or within your community. This slideshare provides an overview of the hot work process and considerations. This presentation is based on the requirements found in NFPA 1:41 and NFPA 51B.
CONTENTS:
I. What is a Hot Work ?
II. Training
III. PPE`s
IV. Hot Work Permit
V. Electric Welding
VI. Fire Prevention
VII. Fire Watch
VIII. Generator Sets
IX. Welding Equipment Checks
X. Oxy Cutting Equipment
XI. Fire Safety Precautions
XII. Compressed Gas Cylinders
XIII. Safe Practices
XIV. Heat Stress
2 Fire Risk Assessment Template Risk Assessment Templates
1. Site set up of temporary offices and cabins
Incl. Fire risk assessment;
2. Use of Portable gas heating or cutting equipment.
(all areas)
3. Electrical equipment (portable and fixed installation)
4. Smoking prevention, controls and arrangements within the Project
5. Hot Works activity controls
(Grinding, Welding, Cutting etc.)
6. Waste disposal: Combustible materials controlled and disposed of correctly.
(E.g. paper, cardboard plastics or wood.)
7. Storage of Flammable Gas within the project
(Acetylene, propane, butane, LPG etc.)
8. Flammable or highly flammable materials or substances on site and point of use.
(e.g. solvents, paints, adhesives, aerosols etc.)
9. Steps to reduce the potential sources of oxygen to a fire.
10. Any operations (or proposed) that may affect the Fire risk assessment
11. Clear access to electrical components and equipment.
12. Suspended ceilings within temporary buildings
(Offices, cabins etc.)
13. Alterations to structure and installations designed to prevent fire spread
14. Arson Prevention
(including security)
15. Smoke/heat detectors installed in high risk areas
16. Fire call points (break glass) installation.
17. Audible/visual fire alarms.
Fall hazard means a circumstance that exposes a worker in a workplace to a risk of a fall that is reasonably likely to cause injury to the worker or other person.
Assessing risks from working at height.
Common Fall Hazards at construction site.
Common Scaffold Hazards.
PERSONAL FALL PROTECTION.
Travel-Restraint Systems.
Fall-Arrest Systems.
Lifelines.
Scaffolding, also called scaffold or staging, is a temporary structure used to support a work crew and materials to aid in the construction, maintenance and repair of buildings, bridges and all other man made structures.
What is Permit to work system?
What are the requirements of permit to work?
Different types of permit to work system such electrical, hot and cold work etc.
2 Fire Risk Assessment Template Risk Assessment Templates
1. Site set up of temporary offices and cabins
Incl. Fire risk assessment;
2. Use of Portable gas heating or cutting equipment.
(all areas)
3. Electrical equipment (portable and fixed installation)
4. Smoking prevention, controls and arrangements within the Project
5. Hot Works activity controls
(Grinding, Welding, Cutting etc.)
6. Waste disposal: Combustible materials controlled and disposed of correctly.
(E.g. paper, cardboard plastics or wood.)
7. Storage of Flammable Gas within the project
(Acetylene, propane, butane, LPG etc.)
8. Flammable or highly flammable materials or substances on site and point of use.
(e.g. solvents, paints, adhesives, aerosols etc.)
9. Steps to reduce the potential sources of oxygen to a fire.
10. Any operations (or proposed) that may affect the Fire risk assessment
11. Clear access to electrical components and equipment.
12. Suspended ceilings within temporary buildings
(Offices, cabins etc.)
13. Alterations to structure and installations designed to prevent fire spread
14. Arson Prevention
(including security)
15. Smoke/heat detectors installed in high risk areas
16. Fire call points (break glass) installation.
17. Audible/visual fire alarms.
Fall hazard means a circumstance that exposes a worker in a workplace to a risk of a fall that is reasonably likely to cause injury to the worker or other person.
Assessing risks from working at height.
Common Fall Hazards at construction site.
Common Scaffold Hazards.
PERSONAL FALL PROTECTION.
Travel-Restraint Systems.
Fall-Arrest Systems.
Lifelines.
Scaffolding, also called scaffold or staging, is a temporary structure used to support a work crew and materials to aid in the construction, maintenance and repair of buildings, bridges and all other man made structures.
What is Permit to work system?
What are the requirements of permit to work?
Different types of permit to work system such electrical, hot and cold work etc.
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2. 2
Hot Work Permits
Why are we here?
Every year fires occur, which could have
been prevented had employees used appropriate
fire prevention measures.
This company requires the use of the Hot Work Permit
system as a primary means of preventing fires due to
non-routine open flame and high temperature processes.
3. 3
Hot Work Permits
Goals and Objectives:
At the end of this session you will:
- Recognize work that requires the use of Hot Work Permits.
- Be familiar with the Hot Work Permit System.
- Pass a quiz with a score of 100%.
5. 5
Hot Work Permits
Examples of hot work are:
welding
burning
brazing
propane soldering
oxyacetylene cutting
grinding ferrous metals
6. 6
Hot Work Permits
Procedures:
Before beginning
hot work, contact the
Fire Marshal, Safety
Engineer, or Maintenance
Manager to have a Hot Work
Permit issued.
7. 7
Hot Work Permits
Cutting / Welding
Permit
Location: Job No.
Date: Job No.
Location & Building: Floor
Nature of Job:
Welder’s Name:
The above location has been examined. The precautions checked
on the reverse of this card have been taken to prevent fire.
Permission is granted for this work.
Permit Date: Time:
Expires AM
PM
Cutting / Welding
Permit
Location: Job No.
Date: Job No.
Location & Building: Floor
Nature of Job:
Welder’s Name:
The above location has been examined. The precautions checked
on the reverse of this card have been taken to prevent fire.
Permission is granted for this work.
Permit Date: Time:
Expires AM
PM
Permits are issued for the
specific job being done, and
for a specific time period. The
time period is usually for the
working shift, but may never
exceed twenty-four hours.
8. 8
Hot Work Permits
Necessary Precautions
O Sprinklers are in service.
O Cutting and welding equipment in good repair.
Precautions within 35 ft. (10 m.) of work.
O Floors swept clean of combustibles.
O Combustible floors wet down, covered with damp sand or
fire-resistive sheets.
O Flammable liquids removed; other combustibles, if not
removed protected with fire-resistive tarpaulins or metal shields.
O Explosive atmosphere in area eliminated.
O All wall and floor openings covered.
O Fire-resistive tarpaulins suspended beneath work.
Work on Walls or Ceilings
O Construction is noncombustible and without combustible
covering or isolation.
O Combustibles moved away from other side of wall.
Work on Enclosed Equipment
O Enclosed equipment cleaned of all combustibles.
O Containers purged of flammable liquids.
Fire Watch
O Fire watch will be provided during and for at least 30 minutes
after work, and during any coffee or lunch breaks.
O Fire watch is supplied with suitable extinguishers, or charged
small hose.
O Fire watch is trained in use of this equipment and in
sounding alarm.
Necessary Precautions
O Sprinklers are in service.
O Cutting and welding equipment in good repair.
Precautions within 35 ft. (10 m.) of work.
O Floors swept clean of combustibles.
O Combustible floors wet down, covered with damp sand or
fire-resistive sheets.
O Flammable liquids removed; other combustibles, if not
removed protected with fire-resistive tarpaulins or metal shields.
O Explosive atmosphere in area eliminated.
O All wall and floor openings covered.
O Fire-resistive tarpaulins suspended beneath work.
Work on Walls or Ceilings
O Construction is noncombustible and without combustible
covering or isolation.
O Combustibles moved away from other side of wall.
Work on Enclosed Equipment
O Enclosed equipment cleaned of all combustibles.
O Containers purged of flammable liquids.
Fire Watch
O Fire watch will be provided during and for at least 30 minutes
after work, and during any coffee or lunch breaks.
O Fire watch is supplied with suitable extinguishers, or charged
small hose.
O Fire watch is trained in use of this equipment and in
sounding alarm.
The Fire Marshal, Safety
Engineer, or Maintenance
Manager has the responsibility
to verify that all necessary
precautions have been taken at
the worksite.
9. 9
Hot Work Permits
Necessary Precautions
O Sprinklers are in service.
Necessary Precautions
O Sprinklers are in service.
Welding and other hot work have been found to be high
ranking causes of industrial fires. Sprinkler systems must
remain in service in the hot work area, unless specifically
approved by the Fire Marshal, Safety Engineer,
or Maintenance Manager.
10. 10
Hot Work Permits
Necessary Precautions
O Cutting and welding equipment
in good repair.
Necessary Precautions
O Cutting and welding equipment
in good repair.
Gas hoses, backflow preventers, fire resistive tarpaulins,
curtains and other cutting and welding equipment must be in
good repair before the permit is issued.
11. 11
Hot Work Permits
Necessary Precautions
Precautions within 35 ft. (10 m.) of work.
O Floors swept clean of combustibles.
O Combustible floors wet down, covered with damp sand or
fire-resistive sheets.
O Flammable liquids removed; other combustibles, if not
removed protected with fire-resistive tarpaulins or metal shields.
O Explosive atmosphere in area eliminated.
O All wall and floor openings covered.
O Fire-resistive tarpaulins suspended beneath work.
Work on Walls or Ceilings
O Construction is noncombustible and without combustible
covering or isolation.
O Combustibles moved away from other side of wall.
Work on Enclosed Equipment
O Enclosed equipment cleaned of all combustibles.
O Containers purged of flammable liquids.
Necessary Precautions
Precautions within 35 ft. (10 m.) of work.
O Floors swept clean of combustibles.
O Combustible floors wet down, covered with damp sand or
fire-resistive sheets.
O Flammable liquids removed; other combustibles, if not
removed protected with fire-resistive tarpaulins or metal shields.
O Explosive atmosphere in area eliminated.
O All wall and floor openings covered.
O Fire-resistive tarpaulins suspended beneath work.
Work on Walls or Ceilings
O Construction is noncombustible and without combustible
covering or isolation.
O Combustibles moved away from other side of wall.
Work on Enclosed Equipment
O Enclosed equipment cleaned of all combustibles.
O Containers purged of flammable liquids.
Anything that can burn must be removed from the immediate
work area.
12. 12
Hot Work Permits
Necessary Precautions
Fire Watch
O Fire watch will be provided during and for at least 30 minutes
after work, and during any coffee or lunch breaks.
O Fire watch is supplied with suitable extinguishers, or charged
small hose.
O Fire watch is trained in use of this equipment and in
sounding alarm.
Necessary Precautions
Fire Watch
O Fire watch will be provided during and for at least 30 minutes
after work, and during any coffee or lunch breaks.
O Fire watch is supplied with suitable extinguishers, or charged
small hose.
O Fire watch is trained in use of this equipment and in
sounding alarm.
Should other precautions fail, trained personnel will
be needed with fire fighting equipment to extinguish any
fires which start. Personnel and equipment must be readily
available before the permit is issued.
13. 13
Hot Work Permits
Necessary Precautions
Fire Watch
O Fire watch will be provided during and for at least 30 minutes
after work, and during any coffee or lunch breaks.
O Fire watch is supplied with suitable extinguishers, or charged
small hose.
O Fire watch is trained in use of this equipment and in
sounding alarm.
Necessary Precautions
Fire Watch
O Fire watch will be provided during and for at least 30 minutes
after work, and during any coffee or lunch breaks.
O Fire watch is supplied with suitable extinguishers, or charged
small hose.
O Fire watch is trained in use of this equipment and in
sounding alarm.
Fire Watch Personnel may
not do other jobs which
detract from their primary
responsibility.
Fire Watch Personnel must be trained to use fire extinguishment
media provided.
Fire Watch Personnel must be aware of how to report emergencies,
and in emergency evacuation procedures.
Fire Watch Personnel must be identified and their qualifications verified,
before permits are issued.
14. 14
Hot Work Permits
Necessary Precautions
CAN THE JOB BE AVOIDED?
IS THERE A SAFER WAY?
Necessary Precautions
CAN THE JOB BE AVOIDED?
IS THERE A SAFER WAY?
Before beginning any hot work, ask yourself if the work can be
done a safer way. Hot work is very hazardous and should be
avoided if not absolutely necessary.
15. 15
Hot Work Permits
Final Checkup By Welder
Work area and all adjacent areas to which sparks and heat might have
spread (such as floors above and below and on opposite side of walls)
were inspected after the work was completed and were found firesafe.
Signed:
After signing, return to person who issued it.
Final Checkup By Welder
Work area and all adjacent areas to which sparks and heat might have
spread (such as floors above and below and on opposite side of walls)
were inspected after the work was completed and were found firesafe.
Signed:
After signing, return to person who issued it.
Before leaving the area for the day, verify that no smoldering
fires have developed within walls, cracks in floors, or in
ceiling areas where you have been working. Return the
work permit to the person who issued it within 30 minutes of job completion,
so that they may complete any necessary job follow-up.
16. 16
Hot Work Permits - Summary
o Jobs like electric arc welding, brazing, gas soldering, and
oxygen-acetylene cutting and welding require hot
work permits be issued by the Fire Marshal, Safety Engineer,
or Maintenance Manager before work begins.
o Permits are issued for a specific job, for a
specific time frame, to a specific person.
o All necessary equipment must be on site and in
good working order before work begins.
o A fire watch must be present for the duration of hot work
and for at least 30 minutes after work is done.
o A fire inspection must be conducted by the person doing the hot work before
leaving the job site.
o Permits are to be returned to the person who issued them.
17. 17
Where to Get Help?
Your supervisor is responsible for all necessary equipment
and for contacting the Fire Marshal, Safety Engineer,
or Maintenance Manager.
The Fire Marshal, Safety Engineer, or Maintenance
Manager will issue all permits and answer any specific questions
about fire protection systems, fire prevention measures,
and precautions.
The Safety Representative can answer any questions regarding
other hazards, such as welding light or fumes.