SlideShare a Scribd company logo
Fully fashioning is a method/ technique of shaping a
knitted structure by increasing or decreasing the
number of Needles or Wales.
Most common sweater machine in
Bangladesh:
Knitting Machine:
 Hand driven flat knitting machine.
3 Gauges, 5 Gauges, 7 Gauges, 10 Gauges, 12 Gauges, 14
gauges.
 Jacquard
All gauges can be made in jacquard machine.
Linking Machine:
 Dial linking machine
5 Gauges, 6 Gauges, 7 Gauges, 8 Gauges, 14 Gauges, 16
Gauges
Most common Yarn
Basic Type: Fancy Type:
 100% Acrylic
 Acrylic Mélange
 Blended Acrylic
 100% Wool
 Mixed Wool
 100% Cotton
 Blended Cotton etc.
 Chenille
 Angora tweed
 Nap yarn/ Slub yarn
 Mohair
 Tape yarn
 Cashmere
 Loop yarn
 Popcorn etc.
Most common Stitch
Basic Stitch:
Jersey stitch Rib Stitch Double Stitch
Fancy Stitch:
Shaker or half
cardigan stitch,
full cardigan Drop knit tuck knit
Milano stitch pointelle zigzag stitch cable stitch diamond
FULLY FASHIONED MAKING PROCESS
FLOW CHART
Warehouse
arrangement &
yarn inspection
Winding section
Yarn cone
distribution
section
Knitting section
Knitted panel
inspection.
Linking section
Linking
inspection
section
Trimming
section/ Linking
continue
Light check
inspection
Mending section
Washing &
drying section
Pressing /
Ironing section
Finishing
section
Warehouse arrangement & yarn
inspection
 As per buyer requirement we will purchase the yarn from yarn supplier. It can
be local or foreign yarn. Before purchase the yarn we must need clear idea
regarding the wastage percentage of the each types yarn.
Wastage consider in case of types of gauge and material quality:
In case of normal gauge/ regular gauge (3G, 5G, 7G); 4% production wastage is
considered except chenille yarn.
In case of fine gauge (10G, 12G) add 1% more wastage for any fine yarn except
chenille yarn. So production wastage is 4%+1%=5%.
In case of chenille yarn add 1% more wastage to the normal gauge and fine gauge.
So for normal gauge of chenille yarn wastage is 4%+1%=5% and fine gauge of
chenille yarn 5%+1%=6%.
 After in-house the yarn we should store yarn by their types & count. And check
or inspect the yarn:
 Color with swatch card,
 Quantity with order sheet.
Winding Section
 Winding section the yarn should be formed Hanks to
Cone / hard cone to soft cone.
 After receive the yarn from supplier we need to wind
these yarn by coning machine for knitting production.
Winding machine
Yarn cone distribution section
 After winding the yarn it goes to yarn distribution
section for distribution the yarn to the knitting
floor. Here we must ensure that, the correct yarn is
being distributed for correct gauge knitting machine.
 The distributor must distribute the yarn by weight
basis and also the knitted panel should be returned
accordingly to the distributor.
Knitting section
 In knitting section we should knit the body, sleeve etc of
the sweater by knitting machine. The operators of knitting
machine are called as knitting man. If the sweater is with
placket then we will make the placket by auto placket
machine.
 The decision to make by computer or hand machine is
depended on the complexity of the design.
 Sometimes, intarsia design will be done.
Hand driven flat knitting machine Jacquard machine.
Knitted panel inspection
 After knitting the body parts, it will be inspected by the Q.C
team in the inspection section.
Linking section
 After pass the Q.C check, the body parts will be goes to
the Linking section. In this section we join the front
part, back part, sleeve etc with the Linking machine.
 Loop to loop connection is done manually for high
quality garment.
Linking process Linking machine
Linking inspection section
Trimming section/ Linking continue
 After linking the body parts, it will be inspected by the
Q.C team in the inspection section.
 In this section the body will be trimmed.
Light check inspection
 After linking the body parts, it will be inspected by the
tubular light check machine..
 And also marked the mending hole.
Mending section
 From trimming section it will go to mending section
for mending on which hole has been marked in
trimming section.
Washing & drying section
 In this section we wash & dry the sweater. Then we
send it to the Iron section.
Pressing / Ironing section
 Here iron the body to fit the measurement and shape.
Finishing section
 After ironing the body we inspect the iron quality.
 After iron check we attached the label with the body
by sewing machine also button and zipper can be join
with body if those require.
 After attached the label with sweater, quality team
check all over quality. It’s called final quality.
 After the final check we sent the sweater to packing
section for poly & carton.
Conclusion
From above presentation we understand that every step
of manufacturing sweater is so important. Because if
we don’t give strong follow up on every stage then
bottle neck can be risen. So we should keep potential
follow up on all stage.
Question?????
THANK YOU…….!

More Related Content

What's hot

Parameters of finishing machine
Parameters of finishing machineParameters of finishing machine
Parameters of finishing machine
Md. Mazadul Hasan Shishir
 
Parameter of finishing process in knit dyeing
Parameter of finishing process in knit dyeingParameter of finishing process in knit dyeing
Parameter of finishing process in knit dyeingMd. Mazadul Hasan Shishir
 
Tricot Warp Knitting Machine
Tricot Warp Knitting MachineTricot Warp Knitting Machine
Tricot Warp Knitting Machine
Mehedi Hasan Chaion
 
Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)
Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)
Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)
Shawan Roy
 
Jet weaving
Jet weavingJet weaving
Jet weaving
Fuad Ahmed
 
Study on knitting elements of circular knitting machine (butex)
Study on knitting elements of circular knitting machine (butex)Study on knitting elements of circular knitting machine (butex)
Study on knitting elements of circular knitting machine (butex)
Bangladesh University of Textiles (BUTEX)
 
Raising Finishing
Raising FinishingRaising Finishing
Raising Finishing
Ahmad Sakib
 
Stenter Machine
Stenter MachineStenter Machine
Stenter Machine
Mahmuda ema
 
Different types of dyeing machine
Different types of dyeing machineDifferent types of dyeing machine
Different types of dyeing machine
BGMEA University of Fashion & Technology
 
Circular knitting machine
Circular knitting machineCircular knitting machine
Circular knitting machineTanvir Ahammed
 
Knit tech
Knit techKnit tech
Knit tech
drskathirrvelu
 
Keighley Dobby (negative- double lift)
Keighley Dobby (negative- double lift)Keighley Dobby (negative- double lift)
Keighley Dobby (negative- double lift)
KEVSER CARPET
 
Knitting Technology | Study On Knitting Technology | Sweater/ V-bed Flat Knit...
Knitting Technology | Study On Knitting Technology | Sweater/ V-bed Flat Knit...Knitting Technology | Study On Knitting Technology | Sweater/ V-bed Flat Knit...
Knitting Technology | Study On Knitting Technology | Sweater/ V-bed Flat Knit...
Md Rakibul Hassan
 
A compressive study on rib circular knitting machine
A compressive study on rib circular knitting machineA compressive study on rib circular knitting machine
A compressive study on rib circular knitting machineMd. Mazadul Hasan Shishir
 

What's hot (20)

Fully-Fashion-Knitwear
Fully-Fashion-KnitwearFully-Fashion-Knitwear
Fully-Fashion-Knitwear
 
Parameters of finishing machine
Parameters of finishing machineParameters of finishing machine
Parameters of finishing machine
 
Parameter of finishing process in knit dyeing
Parameter of finishing process in knit dyeingParameter of finishing process in knit dyeing
Parameter of finishing process in knit dyeing
 
Knit Dyeing Machines
Knit Dyeing MachinesKnit Dyeing Machines
Knit Dyeing Machines
 
Tricot Warp Knitting Machine
Tricot Warp Knitting MachineTricot Warp Knitting Machine
Tricot Warp Knitting Machine
 
Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)
Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)
Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)
 
Jet weaving
Jet weavingJet weaving
Jet weaving
 
Study on knitting elements of circular knitting machine (butex)
Study on knitting elements of circular knitting machine (butex)Study on knitting elements of circular knitting machine (butex)
Study on knitting elements of circular knitting machine (butex)
 
Winding
WindingWinding
Winding
 
Raising Finishing
Raising FinishingRaising Finishing
Raising Finishing
 
Stenter Machine
Stenter MachineStenter Machine
Stenter Machine
 
KNITTING
KNITTINGKNITTING
KNITTING
 
Winch machine
Winch machineWinch machine
Winch machine
 
Different types of dyeing machine
Different types of dyeing machineDifferent types of dyeing machine
Different types of dyeing machine
 
Circular knitting machine
Circular knitting machineCircular knitting machine
Circular knitting machine
 
Knit tech
Knit techKnit tech
Knit tech
 
Keighley Dobby (negative- double lift)
Keighley Dobby (negative- double lift)Keighley Dobby (negative- double lift)
Keighley Dobby (negative- double lift)
 
Stenter
StenterStenter
Stenter
 
Knitting Technology | Study On Knitting Technology | Sweater/ V-bed Flat Knit...
Knitting Technology | Study On Knitting Technology | Sweater/ V-bed Flat Knit...Knitting Technology | Study On Knitting Technology | Sweater/ V-bed Flat Knit...
Knitting Technology | Study On Knitting Technology | Sweater/ V-bed Flat Knit...
 
A compressive study on rib circular knitting machine
A compressive study on rib circular knitting machineA compressive study on rib circular knitting machine
A compressive study on rib circular knitting machine
 

Similar to Garments in bangladesh

Production Process of fully fashioned knitwear manufacturing.
Production Process of fully fashioned knitwear manufacturing.Production Process of fully fashioned knitwear manufacturing.
Production Process of fully fashioned knitwear manufacturing.
Muhammad Rahat
 
Production Process of garments industry (knitwear)
Production Process of garments industry (knitwear)Production Process of garments industry (knitwear)
Production Process of garments industry (knitwear)
Muzammel Hossain Ananda
 
(Sir Ashraful Alam) Full PDF Apparel Manufacturing I Sheet Part-2
(Sir Ashraful Alam) Full PDF Apparel Manufacturing I Sheet Part-2(Sir Ashraful Alam) Full PDF Apparel Manufacturing I Sheet Part-2
(Sir Ashraful Alam) Full PDF Apparel Manufacturing I Sheet Part-2
Md Rakibul Hassan
 
Apparel i (term final)
Apparel i (term final)Apparel i (term final)
Apparel i (term final)
MohammadAshraful4
 
Weft knitting machine & parameters of weft knitted fabric
Weft knitting machine & parameters of weft knitted fabricWeft knitting machine & parameters of weft knitted fabric
Weft knitting machine & parameters of weft knitted fabric
Azmir Latif Beg
 
Magnum Clothing Private Limited, Industrial Report
Magnum Clothing Private Limited, Industrial ReportMagnum Clothing Private Limited, Industrial Report
Magnum Clothing Private Limited, Industrial Report
Saranya Narayana Moorthy
 
Knitting technology
Knitting technologyKnitting technology
Sewing Department
Sewing DepartmentSewing Department
Sewing Department
Mickey00Fahad
 
Magnum clothing iv report
Magnum clothing iv reportMagnum clothing iv report
Magnum clothing iv report
Saranya Narayana Moorthy
 
Weaving1
Weaving1Weaving1
Weaving1
Nahidtex13
 
Faults in the Knitted Fabrics
Faults in the Knitted FabricsFaults in the Knitted Fabrics
Presentation on cutting section
Presentation on cutting sectionPresentation on cutting section
Presentation on cutting section
Md Naim Hasan Towhid
 
Tanuja Sahu,Fashion Design ,Dezyne E'cole College
Tanuja Sahu,Fashion Design ,Dezyne E'cole CollegeTanuja Sahu,Fashion Design ,Dezyne E'cole College
Tanuja Sahu,Fashion Design ,Dezyne E'cole College
dezyneecole
 
Fabric inspections
Fabric inspectionsFabric inspections
Fabric inspections
Chamal Jayasinghe
 
Sewing PPT.pptx
Sewing PPT.pptxSewing PPT.pptx
Sewing PPT.pptx
Md. Tarikul Islam
 
Quality control management
Quality control managementQuality control management
Quality control management
AsifALJaman1
 
Industrial Attachment of GTA Sports Ltd.
Industrial Attachment of GTA Sports Ltd. Industrial Attachment of GTA Sports Ltd.
Industrial Attachment of GTA Sports Ltd.
Md. Mazadul Hasan Shishir
 
INDUSTRIAL ATTACHMENT OF GTA SPORTS LTD
INDUSTRIAL ATTACHMENT OF GTA SPORTS LTD INDUSTRIAL ATTACHMENT OF GTA SPORTS LTD
INDUSTRIAL ATTACHMENT OF GTA SPORTS LTD
Md. Mazadul Hasan Shishir
 
Garments Sewing.
Garments Sewing. Garments Sewing.
Fully Fashion Knitwear
Fully Fashion KnitwearFully Fashion Knitwear
Fully Fashion Knitwear
Khaled MD. Ridwan
 

Similar to Garments in bangladesh (20)

Production Process of fully fashioned knitwear manufacturing.
Production Process of fully fashioned knitwear manufacturing.Production Process of fully fashioned knitwear manufacturing.
Production Process of fully fashioned knitwear manufacturing.
 
Production Process of garments industry (knitwear)
Production Process of garments industry (knitwear)Production Process of garments industry (knitwear)
Production Process of garments industry (knitwear)
 
(Sir Ashraful Alam) Full PDF Apparel Manufacturing I Sheet Part-2
(Sir Ashraful Alam) Full PDF Apparel Manufacturing I Sheet Part-2(Sir Ashraful Alam) Full PDF Apparel Manufacturing I Sheet Part-2
(Sir Ashraful Alam) Full PDF Apparel Manufacturing I Sheet Part-2
 
Apparel i (term final)
Apparel i (term final)Apparel i (term final)
Apparel i (term final)
 
Weft knitting machine & parameters of weft knitted fabric
Weft knitting machine & parameters of weft knitted fabricWeft knitting machine & parameters of weft knitted fabric
Weft knitting machine & parameters of weft knitted fabric
 
Magnum Clothing Private Limited, Industrial Report
Magnum Clothing Private Limited, Industrial ReportMagnum Clothing Private Limited, Industrial Report
Magnum Clothing Private Limited, Industrial Report
 
Knitting technology
Knitting technologyKnitting technology
Knitting technology
 
Sewing Department
Sewing DepartmentSewing Department
Sewing Department
 
Magnum clothing iv report
Magnum clothing iv reportMagnum clothing iv report
Magnum clothing iv report
 
Weaving1
Weaving1Weaving1
Weaving1
 
Faults in the Knitted Fabrics
Faults in the Knitted FabricsFaults in the Knitted Fabrics
Faults in the Knitted Fabrics
 
Presentation on cutting section
Presentation on cutting sectionPresentation on cutting section
Presentation on cutting section
 
Tanuja Sahu,Fashion Design ,Dezyne E'cole College
Tanuja Sahu,Fashion Design ,Dezyne E'cole CollegeTanuja Sahu,Fashion Design ,Dezyne E'cole College
Tanuja Sahu,Fashion Design ,Dezyne E'cole College
 
Fabric inspections
Fabric inspectionsFabric inspections
Fabric inspections
 
Sewing PPT.pptx
Sewing PPT.pptxSewing PPT.pptx
Sewing PPT.pptx
 
Quality control management
Quality control managementQuality control management
Quality control management
 
Industrial Attachment of GTA Sports Ltd.
Industrial Attachment of GTA Sports Ltd. Industrial Attachment of GTA Sports Ltd.
Industrial Attachment of GTA Sports Ltd.
 
INDUSTRIAL ATTACHMENT OF GTA SPORTS LTD
INDUSTRIAL ATTACHMENT OF GTA SPORTS LTD INDUSTRIAL ATTACHMENT OF GTA SPORTS LTD
INDUSTRIAL ATTACHMENT OF GTA SPORTS LTD
 
Garments Sewing.
Garments Sewing. Garments Sewing.
Garments Sewing.
 
Fully Fashion Knitwear
Fully Fashion KnitwearFully Fashion Knitwear
Fully Fashion Knitwear
 

Recently uploaded

block diagram and signal flow graph representation
block diagram and signal flow graph representationblock diagram and signal flow graph representation
block diagram and signal flow graph representation
Divya Somashekar
 
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdf
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdfHybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdf
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdf
fxintegritypublishin
 
Automobile Management System Project Report.pdf
Automobile Management System Project Report.pdfAutomobile Management System Project Report.pdf
Automobile Management System Project Report.pdf
Kamal Acharya
 
ethical hacking-mobile hacking methods.ppt
ethical hacking-mobile hacking methods.pptethical hacking-mobile hacking methods.ppt
ethical hacking-mobile hacking methods.ppt
Jayaprasanna4
 
Event Management System Vb Net Project Report.pdf
Event Management System Vb Net  Project Report.pdfEvent Management System Vb Net  Project Report.pdf
Event Management System Vb Net Project Report.pdf
Kamal Acharya
 
The role of big data in decision making.
The role of big data in decision making.The role of big data in decision making.
The role of big data in decision making.
ankuprajapati0525
 
一比一原版(SFU毕业证)西蒙菲莎大学毕业证成绩单如何办理
一比一原版(SFU毕业证)西蒙菲莎大学毕业证成绩单如何办理一比一原版(SFU毕业证)西蒙菲莎大学毕业证成绩单如何办理
一比一原版(SFU毕业证)西蒙菲莎大学毕业证成绩单如何办理
bakpo1
 
ASME IX(9) 2007 Full Version .pdf
ASME IX(9)  2007 Full Version       .pdfASME IX(9)  2007 Full Version       .pdf
ASME IX(9) 2007 Full Version .pdf
AhmedHussein950959
 
Nuclear Power Economics and Structuring 2024
Nuclear Power Economics and Structuring 2024Nuclear Power Economics and Structuring 2024
Nuclear Power Economics and Structuring 2024
Massimo Talia
 
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdf
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfCOLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdf
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdf
Kamal Acharya
 
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSE
TECHNICAL TRAINING MANUAL   GENERAL FAMILIARIZATION COURSETECHNICAL TRAINING MANUAL   GENERAL FAMILIARIZATION COURSE
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSE
DuvanRamosGarzon1
 
The Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdfThe Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdf
Pipe Restoration Solutions
 
WATER CRISIS and its solutions-pptx 1234
WATER CRISIS and its solutions-pptx 1234WATER CRISIS and its solutions-pptx 1234
WATER CRISIS and its solutions-pptx 1234
AafreenAbuthahir2
 
road safety engineering r s e unit 3.pdf
road safety engineering  r s e unit 3.pdfroad safety engineering  r s e unit 3.pdf
road safety engineering r s e unit 3.pdf
VENKATESHvenky89705
 
Architectural Portfolio Sean Lockwood
Architectural Portfolio Sean LockwoodArchitectural Portfolio Sean Lockwood
Architectural Portfolio Sean Lockwood
seandesed
 
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxCFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
R&R Consult
 
LIGA(E)11111111111111111111111111111111111111111.ppt
LIGA(E)11111111111111111111111111111111111111111.pptLIGA(E)11111111111111111111111111111111111111111.ppt
LIGA(E)11111111111111111111111111111111111111111.ppt
ssuser9bd3ba
 
Standard Reomte Control Interface - Neometrix
Standard Reomte Control Interface - NeometrixStandard Reomte Control Interface - Neometrix
Standard Reomte Control Interface - Neometrix
Neometrix_Engineering_Pvt_Ltd
 
Immunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary AttacksImmunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary Attacks
gerogepatton
 
Gen AI Study Jams _ For the GDSC Leads in India.pdf
Gen AI Study Jams _ For the GDSC Leads in India.pdfGen AI Study Jams _ For the GDSC Leads in India.pdf
Gen AI Study Jams _ For the GDSC Leads in India.pdf
gdsczhcet
 

Recently uploaded (20)

block diagram and signal flow graph representation
block diagram and signal flow graph representationblock diagram and signal flow graph representation
block diagram and signal flow graph representation
 
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdf
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdfHybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdf
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdf
 
Automobile Management System Project Report.pdf
Automobile Management System Project Report.pdfAutomobile Management System Project Report.pdf
Automobile Management System Project Report.pdf
 
ethical hacking-mobile hacking methods.ppt
ethical hacking-mobile hacking methods.pptethical hacking-mobile hacking methods.ppt
ethical hacking-mobile hacking methods.ppt
 
Event Management System Vb Net Project Report.pdf
Event Management System Vb Net  Project Report.pdfEvent Management System Vb Net  Project Report.pdf
Event Management System Vb Net Project Report.pdf
 
The role of big data in decision making.
The role of big data in decision making.The role of big data in decision making.
The role of big data in decision making.
 
一比一原版(SFU毕业证)西蒙菲莎大学毕业证成绩单如何办理
一比一原版(SFU毕业证)西蒙菲莎大学毕业证成绩单如何办理一比一原版(SFU毕业证)西蒙菲莎大学毕业证成绩单如何办理
一比一原版(SFU毕业证)西蒙菲莎大学毕业证成绩单如何办理
 
ASME IX(9) 2007 Full Version .pdf
ASME IX(9)  2007 Full Version       .pdfASME IX(9)  2007 Full Version       .pdf
ASME IX(9) 2007 Full Version .pdf
 
Nuclear Power Economics and Structuring 2024
Nuclear Power Economics and Structuring 2024Nuclear Power Economics and Structuring 2024
Nuclear Power Economics and Structuring 2024
 
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdf
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfCOLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdf
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdf
 
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSE
TECHNICAL TRAINING MANUAL   GENERAL FAMILIARIZATION COURSETECHNICAL TRAINING MANUAL   GENERAL FAMILIARIZATION COURSE
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSE
 
The Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdfThe Benefits and Techniques of Trenchless Pipe Repair.pdf
The Benefits and Techniques of Trenchless Pipe Repair.pdf
 
WATER CRISIS and its solutions-pptx 1234
WATER CRISIS and its solutions-pptx 1234WATER CRISIS and its solutions-pptx 1234
WATER CRISIS and its solutions-pptx 1234
 
road safety engineering r s e unit 3.pdf
road safety engineering  r s e unit 3.pdfroad safety engineering  r s e unit 3.pdf
road safety engineering r s e unit 3.pdf
 
Architectural Portfolio Sean Lockwood
Architectural Portfolio Sean LockwoodArchitectural Portfolio Sean Lockwood
Architectural Portfolio Sean Lockwood
 
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxCFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptx
 
LIGA(E)11111111111111111111111111111111111111111.ppt
LIGA(E)11111111111111111111111111111111111111111.pptLIGA(E)11111111111111111111111111111111111111111.ppt
LIGA(E)11111111111111111111111111111111111111111.ppt
 
Standard Reomte Control Interface - Neometrix
Standard Reomte Control Interface - NeometrixStandard Reomte Control Interface - Neometrix
Standard Reomte Control Interface - Neometrix
 
Immunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary AttacksImmunizing Image Classifiers Against Localized Adversary Attacks
Immunizing Image Classifiers Against Localized Adversary Attacks
 
Gen AI Study Jams _ For the GDSC Leads in India.pdf
Gen AI Study Jams _ For the GDSC Leads in India.pdfGen AI Study Jams _ For the GDSC Leads in India.pdf
Gen AI Study Jams _ For the GDSC Leads in India.pdf
 

Garments in bangladesh

  • 1. Fully fashioning is a method/ technique of shaping a knitted structure by increasing or decreasing the number of Needles or Wales.
  • 2. Most common sweater machine in Bangladesh: Knitting Machine:  Hand driven flat knitting machine. 3 Gauges, 5 Gauges, 7 Gauges, 10 Gauges, 12 Gauges, 14 gauges.  Jacquard All gauges can be made in jacquard machine. Linking Machine:  Dial linking machine 5 Gauges, 6 Gauges, 7 Gauges, 8 Gauges, 14 Gauges, 16 Gauges
  • 3. Most common Yarn Basic Type: Fancy Type:  100% Acrylic  Acrylic Mélange  Blended Acrylic  100% Wool  Mixed Wool  100% Cotton  Blended Cotton etc.  Chenille  Angora tweed  Nap yarn/ Slub yarn  Mohair  Tape yarn  Cashmere  Loop yarn  Popcorn etc.
  • 4. Most common Stitch Basic Stitch: Jersey stitch Rib Stitch Double Stitch Fancy Stitch: Shaker or half cardigan stitch, full cardigan Drop knit tuck knit Milano stitch pointelle zigzag stitch cable stitch diamond
  • 5. FULLY FASHIONED MAKING PROCESS FLOW CHART Warehouse arrangement & yarn inspection Winding section Yarn cone distribution section Knitting section Knitted panel inspection. Linking section Linking inspection section Trimming section/ Linking continue Light check inspection Mending section Washing & drying section Pressing / Ironing section Finishing section
  • 6. Warehouse arrangement & yarn inspection  As per buyer requirement we will purchase the yarn from yarn supplier. It can be local or foreign yarn. Before purchase the yarn we must need clear idea regarding the wastage percentage of the each types yarn. Wastage consider in case of types of gauge and material quality: In case of normal gauge/ regular gauge (3G, 5G, 7G); 4% production wastage is considered except chenille yarn. In case of fine gauge (10G, 12G) add 1% more wastage for any fine yarn except chenille yarn. So production wastage is 4%+1%=5%. In case of chenille yarn add 1% more wastage to the normal gauge and fine gauge. So for normal gauge of chenille yarn wastage is 4%+1%=5% and fine gauge of chenille yarn 5%+1%=6%.  After in-house the yarn we should store yarn by their types & count. And check or inspect the yarn:  Color with swatch card,  Quantity with order sheet.
  • 7. Winding Section  Winding section the yarn should be formed Hanks to Cone / hard cone to soft cone.  After receive the yarn from supplier we need to wind these yarn by coning machine for knitting production. Winding machine
  • 8. Yarn cone distribution section  After winding the yarn it goes to yarn distribution section for distribution the yarn to the knitting floor. Here we must ensure that, the correct yarn is being distributed for correct gauge knitting machine.  The distributor must distribute the yarn by weight basis and also the knitted panel should be returned accordingly to the distributor.
  • 9. Knitting section  In knitting section we should knit the body, sleeve etc of the sweater by knitting machine. The operators of knitting machine are called as knitting man. If the sweater is with placket then we will make the placket by auto placket machine.  The decision to make by computer or hand machine is depended on the complexity of the design.  Sometimes, intarsia design will be done. Hand driven flat knitting machine Jacquard machine.
  • 10. Knitted panel inspection  After knitting the body parts, it will be inspected by the Q.C team in the inspection section.
  • 11. Linking section  After pass the Q.C check, the body parts will be goes to the Linking section. In this section we join the front part, back part, sleeve etc with the Linking machine.  Loop to loop connection is done manually for high quality garment. Linking process Linking machine
  • 12. Linking inspection section Trimming section/ Linking continue  After linking the body parts, it will be inspected by the Q.C team in the inspection section.  In this section the body will be trimmed.
  • 13. Light check inspection  After linking the body parts, it will be inspected by the tubular light check machine..  And also marked the mending hole.
  • 14. Mending section  From trimming section it will go to mending section for mending on which hole has been marked in trimming section.
  • 15. Washing & drying section  In this section we wash & dry the sweater. Then we send it to the Iron section.
  • 16. Pressing / Ironing section  Here iron the body to fit the measurement and shape.
  • 17. Finishing section  After ironing the body we inspect the iron quality.  After iron check we attached the label with the body by sewing machine also button and zipper can be join with body if those require.  After attached the label with sweater, quality team check all over quality. It’s called final quality.  After the final check we sent the sweater to packing section for poly & carton.
  • 18. Conclusion From above presentation we understand that every step of manufacturing sweater is so important. Because if we don’t give strong follow up on every stage then bottle neck can be risen. So we should keep potential follow up on all stage.