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Freezing of Fruits and Vegetables
1
 WHAT IS FREEZING?
• It is a unit operation.
• Temparature of the food is reduced below its
freezing point generally to -18 °C or below.
• Change in state(Liquid state to Solid state).
• Allows preservation of taste, texture, and nutritional
value in foods.
• Provide a signifant extended shelf life.
• Retards growth of microorganisms.
2
GRAPH SHOWING FREEZING PROCESS
FOR FOODS
3
• Freezing point is defined as the temperature at
which the first ice crystal appears and the liquid at
that temperature is in equilibrium with the solid.
• Freezing time is defined as time required to lower
product temperature from its initial temperature to a
given temperature at its thermal center.
• Freezing rate is defined as the ratio of difference
between initial and final temperature of product to
freezing time.
4
Principles of Freezing
 Does not sterilize food.
 Extreme cold (0 oF or -18 oC) colder):
◦ Stops growth of microorganisms and
◦ Slows chemical changes, such as enzymatic
reactions.
5
Advantages of Freezing Foods
 Many foods can be frozen.
 Good natural color, flavor and nutritive value
can be retained.
 Texture usually better than for other methods
of food preservation.
◦ But this is personal preference.
 Foods can be frozen in less time than they can
be dried or canned.
6
Disadvantages of Freezing Foods
 Texture of some foods is undesirable because
of changes due to the freezing process.
 Initial investment and cost of maintaining a
freezer is high.
 Storage space is limited by how much the
freezer will hold.
7
Chemical changes
• Enzymes in vegetables
 Are destroyed by heat, called blanching, before packaging and freezing.
• Enzymes in fruit
 Usually controlled by ascorbic acid (vit- C) or some other additives.
 Fruits are usually not blanched.
• Rancidity
 Another natural change that causes off-flavors, particularly in fatty foods.
 Best control is to keep as much air out of the package as possible.
Texture Changes
• Expansion of food
Water freezes and expands foods.
Vegetables with very high water content do not freeze well. Ex. Celery,
lettuce and tomatoes
Vegetables with lower water content become more compact. Ex. Spinach
and broccoli
• Ice crystals
How Freezing Affects Food
8
Freezing Fruits
 Frozen in many forms
◦ Whole, sliced, crushed, juiced.
 Best quality
◦ Optimum maturity and freshness.
◦ Immature or over ripe both produce lower quality
when frozen.
 Wash and work with small amounts at a time to
preserve best quality.
9
Raw material
Water
Removal of low quality
produce
Sorting - grading
PackagingSugar addition
Washing
Sale
Frozen storage -18˚C
Freezing
Flow diagram of freezing process for fruit-based product. 10
Sweetened Packs For Fruit
 Syrup Pack
◦ Better texture.
◦ Not needed for safety.
◦ Fruits should be covered with syrup.
Place crumpled water-resistant paper in top of container.
 Sugar Pack
◦ Sliced soft fruits (strawberries, peaches, etc.) make
their own syrup when mixed with the right
proportion of sugar.
◦ Layer fruit and sugar in bowl or pan.
◦ Allow mixture to stand 15 minutes to make juice
or “syrup” before packaging.
11
Unsweetened Packs For Fruit
 Dry Pack
◦ Good for small whole fruit such as
berries that don’t need sugar.
◦ Simply pack into containers and
freeze.
 Dry Tray Pack
◦ Fruit pieces may be frozen individually,
in single layer, on a tray first.
◦ Freeze until firm then package in rigid
container or bag.
◦ Will pour out of container easily when
frozen.
12
Freezing Vegetables
 Select young, tender, high-quality vegetables.
 Sort for size and ripeness.
 Wash and drain before removing skins or shells.
 Wash small lots at a time, lifting out of water.
DO NOT SOAK.
 Work in small quantities, preparing as directed.
13
Raw material
Water
Removal of low quality
produce
Sorting - grading
Packaging
Hot water & Steam
Washing
Sale
Frozen storage -18˚C
Freezing
Peeling-Trimming-Cutting-Sizing
Blanching(85-90˚C)
Deep in cold water (1-5 ˚C)
Flow diagram of freezing process of vegetable-based product.14
Types of Pack for Vegetables
 Dry Pack
◦ Pack after the vegetables are blanched, cooled,
and drained.
◦ Pack quickly, pushing air out of package as you
work towards top.
 Tray Pack
◦ After draining, spread pieces in a single layer
on a shallow pan.
◦ Freeze firm.
◦ After first hour, check often.
◦ Package quickly, pushing air out as you work.
15
Fruits
• Most frozen fruits maintain high quality for 8 to 12
months
• Unsweetened fruits lose quality faster than fruits packed
in sugar or sugar syrups
Vegetables
• Most vegetables will maintain high quality for 12 to 18
months at 0°F or lower
• Use your home-frozen vegetables before the next year’s
crop is ready for freezing
Recommended Storage Times
16
Thawing Foods For Serving
17
Fruits
 Best if served with ice crystals present.
 Thaw:
o In refrigerator 6 to 8 hours per pound of fruit in syrup.
o At room temperature 1 to 2 hours per pound.
o At room temperature in cool water 1/2 to 1 hour per
pound.
o In microwave oven - follow manufacturer’s
instructions.
 Dry sugar packs thaw faster than syrup packs.
 Unsweetened packs thaw the slowest.
 When used in recipes, allow for added sugar and more
juice.
18
Vegetables
 Most vegetables can be cooked without
thawing.
 Leafy greens cook more evenly if partially
thawed.
19
Packaging Materials
20
 Moisture-vapor resistant
 Durable and leak-proof
 Not become brittle and crack at low temperatures.
 Resistant to oil, grease, or water
 Protects foods from absorption of off-flavors or odors
 Easy to seal and mark
Types of Packaging Materials
 Rigid Containers
o Plastic freezer containers.
o Wide-mouth canning/freezing jars.
Good for liquids or soft, juicy, or liquid-
packed foods.
May be reusable.
Hold their shape and can be stored upright.
21
Types of Packaging Materials
 Non-Rigid Containers
o Bags
o Wrappings – plastic (such as polyethylene),
heavy-duty aluminum foil, laminated paper
 Good for firm, non-juicy foods.
22
Labels
 Name of product
 Added ingredients
 Form of food - halves, whole,
ground, etc.
 Packaging date
 Number of servings or
amount
23
Consider
• Size
• Shape
• Efficiency
• Defrosting features
• Available floor area
• Amount of freezer space needed
Other features to consider
• Self defrosting or manual defrost.
• Receptacle clips prevent accidental disconnecting.
• Door locks.
• Drains for defrosting.
24
Selection Of Freezer
Types of Freezers
25
Refrigerator - Freezer
Combination
Air Blast Freezer Belt Freezer
Plate Freezer Liquid Nitrogen Freezer Immersion Freezer 26
Location and Placement of Freezer
 Place in convenient, cool, dry, well-ventilated
area.
 Do not place by stove, range, water heater or
in the sun.
 Do not push flush against wall. Leave space
for air circulation and cleaning.
 Be sure freezer is level.
27
Freezer Emergencies
 If know power will be off, set freezer controls on -10oF
to -20oF immediately.
 Do NOT open the door.
 Foods stay frozen longer if freezer is full, well insulated
and in cool area.
◦ Full freezer - keeps 2 to 4 days.
◦ Half-full freezer - 24 hours.
 Place dry ice on boards or heavy cardboard on top of
food.
 Do not touch dry ice to skin.
 Do not open freezer.
 Room should be ventilated.
28
Best Advice for Freezing
 Freeze foods quickly.
◦ Set freezer temperature at -10o F at least 24
hours ahead of freezing large quantities of
fresh food.
◦ Spread packages out around the freezer, until
frozen, then stack.
 Hold at 0oF for best quality.
29
30

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Freezing of fruits and vegetables

  • 1. Freezing of Fruits and Vegetables 1
  • 2.  WHAT IS FREEZING? • It is a unit operation. • Temparature of the food is reduced below its freezing point generally to -18 °C or below. • Change in state(Liquid state to Solid state). • Allows preservation of taste, texture, and nutritional value in foods. • Provide a signifant extended shelf life. • Retards growth of microorganisms. 2
  • 3. GRAPH SHOWING FREEZING PROCESS FOR FOODS 3
  • 4. • Freezing point is defined as the temperature at which the first ice crystal appears and the liquid at that temperature is in equilibrium with the solid. • Freezing time is defined as time required to lower product temperature from its initial temperature to a given temperature at its thermal center. • Freezing rate is defined as the ratio of difference between initial and final temperature of product to freezing time. 4
  • 5. Principles of Freezing  Does not sterilize food.  Extreme cold (0 oF or -18 oC) colder): ◦ Stops growth of microorganisms and ◦ Slows chemical changes, such as enzymatic reactions. 5
  • 6. Advantages of Freezing Foods  Many foods can be frozen.  Good natural color, flavor and nutritive value can be retained.  Texture usually better than for other methods of food preservation. ◦ But this is personal preference.  Foods can be frozen in less time than they can be dried or canned. 6
  • 7. Disadvantages of Freezing Foods  Texture of some foods is undesirable because of changes due to the freezing process.  Initial investment and cost of maintaining a freezer is high.  Storage space is limited by how much the freezer will hold. 7
  • 8. Chemical changes • Enzymes in vegetables  Are destroyed by heat, called blanching, before packaging and freezing. • Enzymes in fruit  Usually controlled by ascorbic acid (vit- C) or some other additives.  Fruits are usually not blanched. • Rancidity  Another natural change that causes off-flavors, particularly in fatty foods.  Best control is to keep as much air out of the package as possible. Texture Changes • Expansion of food Water freezes and expands foods. Vegetables with very high water content do not freeze well. Ex. Celery, lettuce and tomatoes Vegetables with lower water content become more compact. Ex. Spinach and broccoli • Ice crystals How Freezing Affects Food 8
  • 9. Freezing Fruits  Frozen in many forms ◦ Whole, sliced, crushed, juiced.  Best quality ◦ Optimum maturity and freshness. ◦ Immature or over ripe both produce lower quality when frozen.  Wash and work with small amounts at a time to preserve best quality. 9
  • 10. Raw material Water Removal of low quality produce Sorting - grading PackagingSugar addition Washing Sale Frozen storage -18˚C Freezing Flow diagram of freezing process for fruit-based product. 10
  • 11. Sweetened Packs For Fruit  Syrup Pack ◦ Better texture. ◦ Not needed for safety. ◦ Fruits should be covered with syrup. Place crumpled water-resistant paper in top of container.  Sugar Pack ◦ Sliced soft fruits (strawberries, peaches, etc.) make their own syrup when mixed with the right proportion of sugar. ◦ Layer fruit and sugar in bowl or pan. ◦ Allow mixture to stand 15 minutes to make juice or “syrup” before packaging. 11
  • 12. Unsweetened Packs For Fruit  Dry Pack ◦ Good for small whole fruit such as berries that don’t need sugar. ◦ Simply pack into containers and freeze.  Dry Tray Pack ◦ Fruit pieces may be frozen individually, in single layer, on a tray first. ◦ Freeze until firm then package in rigid container or bag. ◦ Will pour out of container easily when frozen. 12
  • 13. Freezing Vegetables  Select young, tender, high-quality vegetables.  Sort for size and ripeness.  Wash and drain before removing skins or shells.  Wash small lots at a time, lifting out of water. DO NOT SOAK.  Work in small quantities, preparing as directed. 13
  • 14. Raw material Water Removal of low quality produce Sorting - grading Packaging Hot water & Steam Washing Sale Frozen storage -18˚C Freezing Peeling-Trimming-Cutting-Sizing Blanching(85-90˚C) Deep in cold water (1-5 ˚C) Flow diagram of freezing process of vegetable-based product.14
  • 15. Types of Pack for Vegetables  Dry Pack ◦ Pack after the vegetables are blanched, cooled, and drained. ◦ Pack quickly, pushing air out of package as you work towards top.  Tray Pack ◦ After draining, spread pieces in a single layer on a shallow pan. ◦ Freeze firm. ◦ After first hour, check often. ◦ Package quickly, pushing air out as you work. 15
  • 16. Fruits • Most frozen fruits maintain high quality for 8 to 12 months • Unsweetened fruits lose quality faster than fruits packed in sugar or sugar syrups Vegetables • Most vegetables will maintain high quality for 12 to 18 months at 0°F or lower • Use your home-frozen vegetables before the next year’s crop is ready for freezing Recommended Storage Times 16
  • 17. Thawing Foods For Serving 17
  • 18. Fruits  Best if served with ice crystals present.  Thaw: o In refrigerator 6 to 8 hours per pound of fruit in syrup. o At room temperature 1 to 2 hours per pound. o At room temperature in cool water 1/2 to 1 hour per pound. o In microwave oven - follow manufacturer’s instructions.  Dry sugar packs thaw faster than syrup packs.  Unsweetened packs thaw the slowest.  When used in recipes, allow for added sugar and more juice. 18
  • 19. Vegetables  Most vegetables can be cooked without thawing.  Leafy greens cook more evenly if partially thawed. 19
  • 20. Packaging Materials 20  Moisture-vapor resistant  Durable and leak-proof  Not become brittle and crack at low temperatures.  Resistant to oil, grease, or water  Protects foods from absorption of off-flavors or odors  Easy to seal and mark
  • 21. Types of Packaging Materials  Rigid Containers o Plastic freezer containers. o Wide-mouth canning/freezing jars. Good for liquids or soft, juicy, or liquid- packed foods. May be reusable. Hold their shape and can be stored upright. 21
  • 22. Types of Packaging Materials  Non-Rigid Containers o Bags o Wrappings – plastic (such as polyethylene), heavy-duty aluminum foil, laminated paper  Good for firm, non-juicy foods. 22
  • 23. Labels  Name of product  Added ingredients  Form of food - halves, whole, ground, etc.  Packaging date  Number of servings or amount 23
  • 24. Consider • Size • Shape • Efficiency • Defrosting features • Available floor area • Amount of freezer space needed Other features to consider • Self defrosting or manual defrost. • Receptacle clips prevent accidental disconnecting. • Door locks. • Drains for defrosting. 24 Selection Of Freezer
  • 26. Refrigerator - Freezer Combination Air Blast Freezer Belt Freezer Plate Freezer Liquid Nitrogen Freezer Immersion Freezer 26
  • 27. Location and Placement of Freezer  Place in convenient, cool, dry, well-ventilated area.  Do not place by stove, range, water heater or in the sun.  Do not push flush against wall. Leave space for air circulation and cleaning.  Be sure freezer is level. 27
  • 28. Freezer Emergencies  If know power will be off, set freezer controls on -10oF to -20oF immediately.  Do NOT open the door.  Foods stay frozen longer if freezer is full, well insulated and in cool area. ◦ Full freezer - keeps 2 to 4 days. ◦ Half-full freezer - 24 hours.  Place dry ice on boards or heavy cardboard on top of food.  Do not touch dry ice to skin.  Do not open freezer.  Room should be ventilated. 28
  • 29. Best Advice for Freezing  Freeze foods quickly. ◦ Set freezer temperature at -10o F at least 24 hours ahead of freezing large quantities of fresh food. ◦ Spread packages out around the freezer, until frozen, then stack.  Hold at 0oF for best quality. 29
  • 30. 30