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FMEA and FMECA

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FMEA (Failure Mode and Effects Analysis) and FMECA (Failure Modes, Effects and Criticality Analysis) are methodologies used to identify potential failures, assess risk, and prioritize corrective actions. They involve identifying items, functions, failures, effects, causes, controls, and recommended actions. Risk is evaluated using Risk Priority Numbers for FMEA or a Criticality Analysis for FMECA. The results are used to improve design, increase reliability, and reduce costs.

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FMEA and FMECA ,[object Object],[object Object]
FMEA / FMECA Overview ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Published Standards and Guidelines ,[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 1: Process FMEA (PFMEA) in the Automotive Industry Action Group (AIAG) FMEA-3 format.
Basic Analysis Procedure for FMEA or FMECA ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Risk Evaluation Methods ,[object Object],[object Object],[object Object],[object Object],[object Object],Severity Occurrences Risk
Risk Priority Numbers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Criticality Analysis: Quantitative ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Criticality Analysis: Qualitative ,[object Object],[object Object],[object Object],[object Object]
Applications ,[object Object],[object Object],[object Object],[object Object]
Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Summary FMEA ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Summary FMECA Quantitative ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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FMEA and FMECA

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  • 4. Figure 1: Process FMEA (PFMEA) in the Automotive Industry Action Group (AIAG) FMEA-3 format.
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Editor's Notes

  1. Although the purpose, terminology and other details can vary according to type ( e.g. Process FMEA, Design FMEA, etc.), the basic methodology is similar for all. This document presents a brief general overview of FMEA / FMECA analysis techniques and requirements.