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Fault Diagnosis of Induction Motor Bearing Using Cepstrum-
based Preprocessing and Ensemble Learning Algorithm
[Conference Presentation]
Contributing Authors
Niloy Sikder
M.Sc. Student
CSE Discipline
Khulna University, Khulna
niloysikder333@gmail.com
Kangkan Bhakta
M.Sc. Student
ECE Discipline
Khulna University, Khulna
kangkanbhakta@gmail.com
Dr. Abdullah Al Nahid
Associate Professor
ECE Discipline
Khulna University, Khulna
nahid.ece.ku@gmail.com
M M Manjurul Islam
PhD Student
School of Electrical,
Electronics and Computer
Engineering
University of Ulsan, Ulsan,
Republic of Korea
m.m.manjurul@gmail.com
Presenter
Niloy Sikder
Feb 07, 2019 ECCE 2019 1
Electric Motor
Fig. 1: Cross-section of an electric motor[1]
Fig. 2: Rotating motor bearings[2]
Fig. 3: Industrial motors[3]
2
Methodology
Fig. 4: Block diagram of the proposed GB based fault analysis model
Feb 07, 2019 ECCE 2019
3
Data Collection & Dataset Construction
Fig. 5: Test rig used by CWRU for collecting motor fault data[4]
Load 0 – 3 hp
Fault Seeder EDM
Diameter 0.007-0.021 inch
Collection rate 12000, 48000
samples/sec
rpm 1730, 1750, 1772, 1797
Table I: Available datasets in CWRU Lab website[5]
Load 3 hp
Number of fault classes 4
Diameter 0.014 inch
Collection rate 48000 samples/sec
rpm 1730
Fault Type Drive end type
Table II: Datasets used in this study
Feb 07, 2019 ECCE 2019
3
Data Collection & Dataset Construction
Fig. 6: Data arrangement process
Feb 07, 2019 ECCE 2019
4
Fig. 7: Cepstrum analysis algorithm
Feb 07, 2019 ECCE 2019
Data Preprocessing Using Real Cepstrum Analysis
 The IDFT of the logarithm of the absolute value of the DFT of the
input signal
Quefrency Frequency
Rahmonic Harmonic
Lifter Filter
Gamnitude Magnitude
Saphe Phase
Darius Radius
Dedomulation Demodulation
Table I: Terms coined by Bogert et. al.
6
Data Preprocessing Using Real Cepstrum Analysis (cont.)
Fig. 8: Raw HBC signal in (a) time-domain, and (b) quefrency-domain
Feb 07, 2019 ECCE 2019
7
Data Normalization
Feb 07, 2019 ECCE 2019
8
Data Normalization (cont.)
𝑥 𝑛𝑜𝑟𝑚 =
𝑥 − 𝑥 𝑚𝑖𝑛
𝑥 𝑚𝑎𝑥 − 𝑥 𝑚𝑖𝑛
𝑥 𝑛𝑜𝑟𝑚 =
𝑥 − 𝑥 𝑚𝑒𝑎𝑛
𝑠𝑡𝑑(𝑥)
Fig. 9: Preprocessed signal (a) original, and (b) normalized
Feb 07, 2019 ECCE 2019
 Supervised learning algorithm
GradientBoosting Classifier
9Feb 07, 2019 ECCE 2019
 Incorporates decision trees
 Ensemble algorithm
 Boosting technique
 Useful for classification and regression problems
10
Decision Tree
Fig. 10: An imaginary decision tree of Jack’s destination
𝐴𝑚𝑒𝑟𝑖𝑐𝑎, 𝐸𝑛𝑔𝑙𝑎𝑛𝑑, 𝐼𝑛𝑑𝑖𝑎, 𝐹𝑟𝑎𝑛𝑐𝑒, 𝐺𝑒𝑟𝑚𝑎𝑛𝑦
Feb 07, 2019 ECCE 2019
𝑷𝒓𝒐𝒃𝒍𝒆𝒎𝒔: 𝑵𝒐𝒊𝒔𝒆, 𝑽𝒂𝒓𝒊𝒂𝒏𝒄𝒆 & 𝑩𝒊𝒂𝒔
11
Fig. 11: Multiple decision trees from multiple friends
America 3
England 2
India 2
France 2
Germany 1
Table IV: Votes received by each country
Feb 07, 2019 ECCE 2019
Bagging Process
Boosting Process
Fig. 12: Boosting process
12Feb 07, 2019 ECCE 2019
13
Experimental Results
Fig. 13: Accuracy as a function of the train size Fig. 14: Accuracy as a function of the number of estimators
Feb 07, 2019 ECCE 2019
14
Experimental Results (cont.)
Fig. 15: The accuracy of GB classifier as a function of the
learning rate and maximum depth
Feb 07, 2019 ECCE 2019
Parameter/Attribute
name
Value
Train size 0.75
Number of estimators 100
Learning Rate 0.7, 0.8
Maximum depth 2
Subsample 1
Table V: GB classifier parameter values for maximum
accuracy
Accuracy = 99.58%
15
Experimental Results (cont.)
Fig. 17: GB classifier AUC-ROCFig. 16: Confusion matrix for each bearing condition
Feb 07, 2019 ECCE 2019
16
Comparison with Previous Methods
Feb 07, 2019 ECCE 2019
Methodology
Average sensitivity of each
fault class (%) ACA
(%)HBC IRF BRF ORF
Proposed 99.85 99.2 99.55 99.65 99.58
[8] 92 88 87 83 87.25
[9] 88 70 83 87 82
[10] 99.44 98.54 98.7 99.2 98.97
Metric Precision
(%)
Recall
(%)
F1-score
(%)
Accuracy
(%)
Proposed 100 100 100 99.58
[9] 94.52 93.6 93.6 94.06
[10] 100 100 100 98.97
18
Future Developments
Feb 07, 2019 ECCE 2019
 Real time fault classification
 Improve in terms of complexity, processing time and hardware
requirements
March 27, 2017 ECE Discipline, KU 35
THANK YOU
ANY QUESTIONS?
References
[1] “Why electric motors fail,” Flow Control Network, 06-Apr-2018. [Online]. Available: https://www.flowcontrolnetwork.com/why-electric-motors-fail/.
[Accessed: 08-Jan-2019].
[2] “Bearing (mechanical),” Wikipedia, 03-Dec-2018. [Online]. Available: https://en.wikipedia.org/wiki/Bearing_(mechanical). [Accessed: 08-Jan-2019].
[3] [Online]. https://www.topsimages.com/. [Accessed: 08-Jan-2019].
[4] W. A. Smith and R. B. Randall, “Rolling element bearing diagnostics using the Case Western Reserve University data: A benchmark study,” Mechanical
Systems and Signal Processing, vol. 64-65, pp. 100–131, 2015.
[5] Bearing Data Center. [Online]. Available: https://csegroups.case.edu/. [Accessed: 08-Jan-2019].
[6] N. Donges, “The Random Forest Algorithm – Towards Data Science,” Towards Data Science, 22-Feb-2018. [Online]. Available:
https://towardsdatascience.com/the-random-forest-algorithm-d457d499ffcd. [Accessed: 09-Jan-2019].
[7] Icons collected from: https://www.iconfinder.com/
[8] R. Islam, S. A. Khan, and J.-M. Kim, “Discriminant Feature Distribution Analysis-Based Hybrid Feature Selection for Online Bearing Fault Diagnosis in
Induction Motors,” Journal of Sensors, vol. 2016, pp. 1–16, 2016.
[9] O. Janssens, V. Slavkovikj, B. Vervisch, K. Stockman, M. Loccufier, S. Verstockt, R. V. D. Walle, and S. V. Hoecke, “Convolutional Neural Network Based
Fault Detection for Rotating Machinery,” Journal of Sound and Vibration, vol. 377, pp. 331–345, 2016.
[10] N. Sikder, K. Bhakta, A. Nahid and M. M. M. Islam, “Fault Diagnosis of Motor Bearing Using Ensemble Learning Algorithm with FFT-based
Preprocessing.” In-press.

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Fault Diagnosis of Induction Motor Bearing Using Cepstrum-based Preprocessing and Ensemble Learning Algorithm

  • 1. Fault Diagnosis of Induction Motor Bearing Using Cepstrum- based Preprocessing and Ensemble Learning Algorithm [Conference Presentation] Contributing Authors Niloy Sikder M.Sc. Student CSE Discipline Khulna University, Khulna niloysikder333@gmail.com Kangkan Bhakta M.Sc. Student ECE Discipline Khulna University, Khulna kangkanbhakta@gmail.com Dr. Abdullah Al Nahid Associate Professor ECE Discipline Khulna University, Khulna nahid.ece.ku@gmail.com M M Manjurul Islam PhD Student School of Electrical, Electronics and Computer Engineering University of Ulsan, Ulsan, Republic of Korea m.m.manjurul@gmail.com Presenter Niloy Sikder
  • 2. Feb 07, 2019 ECCE 2019 1 Electric Motor Fig. 1: Cross-section of an electric motor[1] Fig. 2: Rotating motor bearings[2] Fig. 3: Industrial motors[3]
  • 3. 2 Methodology Fig. 4: Block diagram of the proposed GB based fault analysis model Feb 07, 2019 ECCE 2019
  • 4. 3 Data Collection & Dataset Construction Fig. 5: Test rig used by CWRU for collecting motor fault data[4] Load 0 – 3 hp Fault Seeder EDM Diameter 0.007-0.021 inch Collection rate 12000, 48000 samples/sec rpm 1730, 1750, 1772, 1797 Table I: Available datasets in CWRU Lab website[5] Load 3 hp Number of fault classes 4 Diameter 0.014 inch Collection rate 48000 samples/sec rpm 1730 Fault Type Drive end type Table II: Datasets used in this study Feb 07, 2019 ECCE 2019
  • 5. 3 Data Collection & Dataset Construction Fig. 6: Data arrangement process Feb 07, 2019 ECCE 2019
  • 6. 4 Fig. 7: Cepstrum analysis algorithm Feb 07, 2019 ECCE 2019 Data Preprocessing Using Real Cepstrum Analysis  The IDFT of the logarithm of the absolute value of the DFT of the input signal Quefrency Frequency Rahmonic Harmonic Lifter Filter Gamnitude Magnitude Saphe Phase Darius Radius Dedomulation Demodulation Table I: Terms coined by Bogert et. al.
  • 7. 6 Data Preprocessing Using Real Cepstrum Analysis (cont.) Fig. 8: Raw HBC signal in (a) time-domain, and (b) quefrency-domain Feb 07, 2019 ECCE 2019
  • 9. 8 Data Normalization (cont.) 𝑥 𝑛𝑜𝑟𝑚 = 𝑥 − 𝑥 𝑚𝑖𝑛 𝑥 𝑚𝑎𝑥 − 𝑥 𝑚𝑖𝑛 𝑥 𝑛𝑜𝑟𝑚 = 𝑥 − 𝑥 𝑚𝑒𝑎𝑛 𝑠𝑡𝑑(𝑥) Fig. 9: Preprocessed signal (a) original, and (b) normalized Feb 07, 2019 ECCE 2019
  • 10.  Supervised learning algorithm GradientBoosting Classifier 9Feb 07, 2019 ECCE 2019  Incorporates decision trees  Ensemble algorithm  Boosting technique  Useful for classification and regression problems
  • 11. 10 Decision Tree Fig. 10: An imaginary decision tree of Jack’s destination 𝐴𝑚𝑒𝑟𝑖𝑐𝑎, 𝐸𝑛𝑔𝑙𝑎𝑛𝑑, 𝐼𝑛𝑑𝑖𝑎, 𝐹𝑟𝑎𝑛𝑐𝑒, 𝐺𝑒𝑟𝑚𝑎𝑛𝑦 Feb 07, 2019 ECCE 2019 𝑷𝒓𝒐𝒃𝒍𝒆𝒎𝒔: 𝑵𝒐𝒊𝒔𝒆, 𝑽𝒂𝒓𝒊𝒂𝒏𝒄𝒆 & 𝑩𝒊𝒂𝒔
  • 12. 11 Fig. 11: Multiple decision trees from multiple friends America 3 England 2 India 2 France 2 Germany 1 Table IV: Votes received by each country Feb 07, 2019 ECCE 2019 Bagging Process
  • 13. Boosting Process Fig. 12: Boosting process 12Feb 07, 2019 ECCE 2019
  • 14. 13 Experimental Results Fig. 13: Accuracy as a function of the train size Fig. 14: Accuracy as a function of the number of estimators Feb 07, 2019 ECCE 2019
  • 15. 14 Experimental Results (cont.) Fig. 15: The accuracy of GB classifier as a function of the learning rate and maximum depth Feb 07, 2019 ECCE 2019 Parameter/Attribute name Value Train size 0.75 Number of estimators 100 Learning Rate 0.7, 0.8 Maximum depth 2 Subsample 1 Table V: GB classifier parameter values for maximum accuracy Accuracy = 99.58%
  • 16. 15 Experimental Results (cont.) Fig. 17: GB classifier AUC-ROCFig. 16: Confusion matrix for each bearing condition Feb 07, 2019 ECCE 2019
  • 17. 16 Comparison with Previous Methods Feb 07, 2019 ECCE 2019 Methodology Average sensitivity of each fault class (%) ACA (%)HBC IRF BRF ORF Proposed 99.85 99.2 99.55 99.65 99.58 [8] 92 88 87 83 87.25 [9] 88 70 83 87 82 [10] 99.44 98.54 98.7 99.2 98.97 Metric Precision (%) Recall (%) F1-score (%) Accuracy (%) Proposed 100 100 100 99.58 [9] 94.52 93.6 93.6 94.06 [10] 100 100 100 98.97
  • 18. 18 Future Developments Feb 07, 2019 ECCE 2019  Real time fault classification  Improve in terms of complexity, processing time and hardware requirements
  • 19. March 27, 2017 ECE Discipline, KU 35 THANK YOU ANY QUESTIONS?
  • 20. References [1] “Why electric motors fail,” Flow Control Network, 06-Apr-2018. [Online]. Available: https://www.flowcontrolnetwork.com/why-electric-motors-fail/. [Accessed: 08-Jan-2019]. [2] “Bearing (mechanical),” Wikipedia, 03-Dec-2018. [Online]. Available: https://en.wikipedia.org/wiki/Bearing_(mechanical). [Accessed: 08-Jan-2019]. [3] [Online]. https://www.topsimages.com/. [Accessed: 08-Jan-2019]. [4] W. A. Smith and R. B. Randall, “Rolling element bearing diagnostics using the Case Western Reserve University data: A benchmark study,” Mechanical Systems and Signal Processing, vol. 64-65, pp. 100–131, 2015. [5] Bearing Data Center. [Online]. Available: https://csegroups.case.edu/. [Accessed: 08-Jan-2019]. [6] N. Donges, “The Random Forest Algorithm – Towards Data Science,” Towards Data Science, 22-Feb-2018. [Online]. Available: https://towardsdatascience.com/the-random-forest-algorithm-d457d499ffcd. [Accessed: 09-Jan-2019]. [7] Icons collected from: https://www.iconfinder.com/ [8] R. Islam, S. A. Khan, and J.-M. Kim, “Discriminant Feature Distribution Analysis-Based Hybrid Feature Selection for Online Bearing Fault Diagnosis in Induction Motors,” Journal of Sensors, vol. 2016, pp. 1–16, 2016. [9] O. Janssens, V. Slavkovikj, B. Vervisch, K. Stockman, M. Loccufier, S. Verstockt, R. V. D. Walle, and S. V. Hoecke, “Convolutional Neural Network Based Fault Detection for Rotating Machinery,” Journal of Sound and Vibration, vol. 377, pp. 331–345, 2016. [10] N. Sikder, K. Bhakta, A. Nahid and M. M. M. Islam, “Fault Diagnosis of Motor Bearing Using Ensemble Learning Algorithm with FFT-based Preprocessing.” In-press.

Editor's Notes

  1. The number of boosting stages to perform
  2. learning rate shrinks the contribution of each tree The maximum depth limits the number of nodes in the tree The fraction of samples to be used for fitting the individual base learners. If smaller than 1.0 this results in Stochastic Gradient Boosting. subsample interacts with the parameter n_estimators. Choosing subsample < 1.0 leads to a reduction of variance and an increase in bias.