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Experience the new level of
accurate and easy to use CS analysis
January, 26th 2016
Dr. Markus Jung
Product Manager Elemental Analysis
Webinar
26.01.2016 inductar CS cube 2
Agenda
Introduction1
Why We Invented a New CS Analyzer2
Combustion Method3
inductar CS cube4
Take Home Message5
The elementargroup – About us
3
• The technology leader in
• Elemental Analysis (EA)
• Isotope Ratio Mass Spectrometry (IRMS)
• Offers an unmatched combination of
• innovative technologies,
• tailor-made solutions and
• comprehensive support.
For internal use only! inductar CS cube26.01.2016
The elementargroup – the subsidiaries
inductar CS cube 4
Elementar Americas
Elementar Headquarters
Elementar France
Isoprime Ltd.
Elementar Italia
Elementar Trading (Shanghai)
Elementar Australia
Elementar Japan K.K.
Elementar India
26.01.2016
The elementargroup – The Distribution Network
inductar CS cube 5
Represented in all relevant world markets by our own sales
organisation and a network of well-chosen distributors
26.01.2016
26.01.2016 6
AgricultureChemicals EnvironmentalEnergy MaterialsForensics
The elementargroup – Key Markets
inductar CS cube
The elementargroup – Future-Proof Investment
inductar CS cube 7
• Outstanding robustness and longevity
• 10 years warranty on furnace and TCD
• Spare parts for a minimum of 10 years
• Results in outstanding low total cost of ownership
and gives confidence in return of investment
26.01.2016
The elementargroup – Understanding Customers
inductar CS cube 8
• We provide highly competent application support
• This results in innovative, proprietary features
that address the needs of customers
• To deliver results faster, more accurate, more
sensitive, and in reliable high data quality
26.01.2016
26.01.2016 inductar CS cube 9
• 100% engineered in Hanau / Germany
• 100% produced in Hanau / Germany
• 100% sales supported at various locations
• 100% service supported at various locations
• 100% application supported at various locations
• 100% consumables and spare parts provided at
various locations
• 100% dedicated to elemental and isotope analysis
Key Benefits for Every Customer
The elementargroup – Elementar History
inductar CS cube 10
was founded
1851
Dennstedt patent "über die vereinfachte
Elementaranalytik" was the basis for the
1st instrument generation
1904
The first elemental analyzer for
simultaneous detection of carbon, hydrogen
and nitrogen was invented.
1932
The first Dumas Nitrogen/Protein
analyzer was introduced
1964
The EA business of Heraeus was sold in
a management buyout and restructured
under the brand name Elementar.
1995
The High temperature TOC analyzer
was introduced
1973
The first fully automatic elemental analyzer
with TCD detection was introduced
1980
26.01.2016
The elementargroup – Elementar History
inductar CS cube 11
Introduction of the "cube" platform
vario MICRO cube, vario EL cube,
vario MACRO cube, rapid N cube
2006
vario TOC cube
2008
rapid CS cube, vario ISOTOPE cube,
vario PYRO cube
2009
rapid N exceed, rapid OXY cube
2014
trace SN cube
2010
vario MAX cube, iso TOC cube
2012
Isoprime Ltd was acquired
26.01.2016
The elementargroup – Elementar History
inductar CS cube 12
Introduction of the inductar series
inductar CS cube, inductar ONH cube,
inductar EL cube
2015
rapid MAX N exceed, rapid MiCRO N cube
26.01.2016
13
Tailor-Made to Customer Needs
• Elemental analyzer optimized for different analytical tasks
• vario Series - Industry-leading versatility in elemental analysis
• rapid Series - Dedicated instruments serving today’s customer needs
• trace Series - Trace-level detection of elements
• TOC Series - Fast and easy determination of total organic carbon
• inductar Series – Dedicated instruments for the analysis of metals and inorganics
26.01.2016 inductar CS cube
26.01.2016 inductar CS cube 14
Agenda
Introduction1
Why We Invented a New CS Analyzer2
Combustion Method3
inductar CS cube4
Take Home Message5
Elementar
100 years of experience in elemental analysis:
• Compact design
• Robust autosampler
• Advanced and accurate detectors
• Easy and tool-free maintenance
• Intuitive and feature-rich software
Why We Invented a New CS Analyzer
26.01.2016 inductar CS cube 15
CS analysis in inorganic materials
Problems / Needs:
• Large analyzers require huge lab space
• Fragile, unreliable autosamplers
• High formation of dust and debris
• Tedious cleaning operations
• Parts are difficult to reach and to maintain
Goal: Invention of an advanced, easy to use CS analyzer
by using Elementar´s deep knowledge about elemental analyzers
26.01.2016 inductar CS cube 16
Agenda
Introduction1
Why We Invented a New CS Analyzer2
Combustion Method3
inductar CS cube4
Take Home Message5
Inorganic Materials
26.01.2016 17
Metals
Carbides
Minerals
Cements
inductar CS cube
Carbon and Sulfur in Inorganic Materials
26.01.2016 18
Carbon
• Pure element
• Atomic C impurities
• Inclusions
• Compounds
• Carbides: SiC, WC, TiC, …
• Carbonates: CaCO3, CuCO3, FeCO3, …
Sulfur
• Pure element
• Atomic S impurities
• Inclusions
• Compounds
• Sulfides: CaS, MnS, CuS, Cu2S, FeS, …
• Sulfates: Cu2SO4, CuSO4, FeSO4, …
inductar CS cube
26.01.2016 19
Combustion Method: Principle
• Combustion of solid samples within a ceramic
crucible in pure oxygen gas
• Entrapped total carbon and sulfur atoms leave
the sample and form gaseous compounds by
chemical reactions with oxygen
• CO2 and SO2 gas concentrations are analysed via
infrared method
inductar CS cube
Combustion Method: Chemical Reactions
26.01.2016 20inductar CS cube
Combustion Method: Work Flow
26.01.2016 inductar CS cube 21
Preheat
crucibles
Burn ceramic
crucibles at
1300 K for 2 h
to remove all
C impurities
Prepare
sample
Make drillings,
chips, etc.,
clean them
with acetone
and dry them
Weigh
sample
Weigh clean and
dry sample (1 g)
into crucible and
transfer weight
to software
Add
accelerator
Fill one scoop of
accelerator (e.g.
1,5 g of W/Sn)
into preheated
ceramic crucibles
Analysis
Place the filled
crucible into the
autosampler
and start the
measurement
inductar CS cube – Our CS-Solution
26.01.2016 22
COMBUSTION
DETECTION
SAMPLER
Dusttrap
H2Otrap
Furnace
IR
CO2
SO2/COoxidation
Furnace
IR
SO2
DETECTION
Combustion
SO3trap
O2
Functional principle inductar CS cube
inductar CS cube
Combustion Method: Advantages
• Representative results
• Fast analysis
• High accuracy
• Low limit of detection
 Ideal method for certification and quality control of all materials
26.01.2016 inductar CS cube 23
26.01.2016 inductar CS cube 24
Agenda
Introduction1
Why We Invented a New CS Analyzer2
Combustion Method3
inductar CS cube4
Take Home Message5
inductar CS cube – Cubed Design by Elementar
26.01.2016 25
• No tedious cleaning operations
• Made for secure and unattended 24/7
• Easy and tool-free maintenance
• Incredibly simple to control
inductar CS cube
inductar CS cube – Innovative & Advanced Ideas
26.01.2016 26
innovative crucible design
sample input from top
solid-state induction furnace
wide-range IR detectors
drying agents with indicator
integrated optical camera
tool-free maintenance
heated dust filter
efficient oxidation
89 position autosampler
top-down oxygen gas flow
inductar CS cube
inductar CS cube – No Tedious Cleaning Operations
26.01.2016 inductar CS cube 27
• Top-down gas flow creates a
unique sheath gas flow
• High walls of ceramic crucibles
keep dust and debris inside
Minimized dust and debris make tedious cleaning operations needless
O2
Lance
CO, CO2
SO2
inductar CS cube – Made for Secure & Unattended 24/7
26.01.2016 inductar CS cube 28
Robust autosampler
• Semi-automated or fully-automated
• Auto-aligned
• up to 89 sample positions
• optimized for secure and unattended 24/7 operation
inductar CS cube – Less Spare Parts
Solid-state technology for long-living induction furnace
Oscillator tube is replaced by MOSFETs
 allows compact design
 makes frequent change of oscillator tube needless,
which results in less needed spare parts
26.01.2016 inductar CS cube 29
inductar CS cube – Highly Accurate & Reliable Results
26.01.2016 inductar CS cube 30
Wide-range IR detectors
• Infrared absorption method for determination of
CO2 and SO2
• Thermostatic (45°C) wide-range IR detectors
cover complete concentration range
• Well structured construction design and high
quality materials ensure highest system uptime
inductar CS cube – Easy & Tool-Free Maintenance
26.01.2016 inductar CS cube 31
• Components are clearly arranged
• Components are easily reached
• Tool-free cleaning and maintenance
• Time for maintenance is shown by indicators or
software
• Internal manometer makes analysis independent
of external gas pressure
Gas-tight clamp connection system ensures easy and tool-free maintenance
inductar CS cube – Incredibly Simple to Control
Intuitive and feature-rich software makes operators life incredibly simple
26.01.2016 inductar CS cube 32
• Intuitive, multi-
language software
• Customized layout
• Easy calibration
inductar CS cube - Applications
26.01.2016 inductar CS cube 33
C content
[ppm]
S content
[ppm]
Analysis 1 18.1 26.4
Analysis 2 17.9 25.0
Analysis 3 17.8 25.5
Analysis 4 19.2 26.3
Analysis 5 17.8 24.8
MW [ppm] 18.2 25.6
SD [ppm] 0.6 0.7
• Steel (C: 18 ppm)
• Sample weight: 0.5 g
• Accelerator: W/Sn 2 g
inductar CS cube - Applications
26.01.2016 inductar CS cube 34
C content
[ppm]
S content
[ppm]
Analysis 1 255 734
Analysis 2 256 724
Analysis 3 256 718
Analysis 4 253 729
Analysis 5 253 731
MW [ppm] 254 727
RSD [%] 0.6 0.8
• FeW (C: 254 ppm)
• Sample weight: 0.5 g
• Accelerator:
• W/Sn 2 g
• Fe 0.5 g
inductar CS cube - Applications
26.01.2016 inductar CS cube 35
C content
[%]
S content
[ppm]
Analysis 1 3.936 34.8
Analysis 2 3.954 39.1
Analysis 3 3.954 34.7
Analysis 4 3.935 31.6
Analysis 5 3.925 28.8
MW 3.941 33.8
SD 0.012 3.9
• Cast iron (C: 3.94 %)
• Sample weight: 0.5 g
• Accelerator:
• W/Sn 2 g
• Fe 0.5 g
26.01.2016 inductar CS cube 36
Agenda
Introduction1
Why We Invented a New CS Analyzer2
Combustion Method3
inductar CS cube4
Take Home Message5
inductar CS cube – Take Home Message
26.01.2016 37
• Innovative solutions guarantee highly accurate
determination of Carbon and Sulfur in inorganic materials
• Intelligent construction ideas minimize dust and debris
and allow a compact design
• Solid-state technology allows compact design and
virtually unlimited lifetime of the induction furnace
• Fully automated autoloader with up to 89 sample
positions ensures secure and reliable 24/7 operation
inductar CS cube
inductar cube - Internal Sales Training 38
Thank you
for your attention

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Experience the new level of accurate and easy to use CS analysis

  • 1. Experience the new level of accurate and easy to use CS analysis January, 26th 2016 Dr. Markus Jung Product Manager Elemental Analysis Webinar
  • 2. 26.01.2016 inductar CS cube 2 Agenda Introduction1 Why We Invented a New CS Analyzer2 Combustion Method3 inductar CS cube4 Take Home Message5
  • 3. The elementargroup – About us 3 • The technology leader in • Elemental Analysis (EA) • Isotope Ratio Mass Spectrometry (IRMS) • Offers an unmatched combination of • innovative technologies, • tailor-made solutions and • comprehensive support. For internal use only! inductar CS cube26.01.2016
  • 4. The elementargroup – the subsidiaries inductar CS cube 4 Elementar Americas Elementar Headquarters Elementar France Isoprime Ltd. Elementar Italia Elementar Trading (Shanghai) Elementar Australia Elementar Japan K.K. Elementar India 26.01.2016
  • 5. The elementargroup – The Distribution Network inductar CS cube 5 Represented in all relevant world markets by our own sales organisation and a network of well-chosen distributors 26.01.2016
  • 6. 26.01.2016 6 AgricultureChemicals EnvironmentalEnergy MaterialsForensics The elementargroup – Key Markets inductar CS cube
  • 7. The elementargroup – Future-Proof Investment inductar CS cube 7 • Outstanding robustness and longevity • 10 years warranty on furnace and TCD • Spare parts for a minimum of 10 years • Results in outstanding low total cost of ownership and gives confidence in return of investment 26.01.2016
  • 8. The elementargroup – Understanding Customers inductar CS cube 8 • We provide highly competent application support • This results in innovative, proprietary features that address the needs of customers • To deliver results faster, more accurate, more sensitive, and in reliable high data quality 26.01.2016
  • 9. 26.01.2016 inductar CS cube 9 • 100% engineered in Hanau / Germany • 100% produced in Hanau / Germany • 100% sales supported at various locations • 100% service supported at various locations • 100% application supported at various locations • 100% consumables and spare parts provided at various locations • 100% dedicated to elemental and isotope analysis Key Benefits for Every Customer
  • 10. The elementargroup – Elementar History inductar CS cube 10 was founded 1851 Dennstedt patent "über die vereinfachte Elementaranalytik" was the basis for the 1st instrument generation 1904 The first elemental analyzer for simultaneous detection of carbon, hydrogen and nitrogen was invented. 1932 The first Dumas Nitrogen/Protein analyzer was introduced 1964 The EA business of Heraeus was sold in a management buyout and restructured under the brand name Elementar. 1995 The High temperature TOC analyzer was introduced 1973 The first fully automatic elemental analyzer with TCD detection was introduced 1980 26.01.2016
  • 11. The elementargroup – Elementar History inductar CS cube 11 Introduction of the "cube" platform vario MICRO cube, vario EL cube, vario MACRO cube, rapid N cube 2006 vario TOC cube 2008 rapid CS cube, vario ISOTOPE cube, vario PYRO cube 2009 rapid N exceed, rapid OXY cube 2014 trace SN cube 2010 vario MAX cube, iso TOC cube 2012 Isoprime Ltd was acquired 26.01.2016
  • 12. The elementargroup – Elementar History inductar CS cube 12 Introduction of the inductar series inductar CS cube, inductar ONH cube, inductar EL cube 2015 rapid MAX N exceed, rapid MiCRO N cube 26.01.2016
  • 13. 13 Tailor-Made to Customer Needs • Elemental analyzer optimized for different analytical tasks • vario Series - Industry-leading versatility in elemental analysis • rapid Series - Dedicated instruments serving today’s customer needs • trace Series - Trace-level detection of elements • TOC Series - Fast and easy determination of total organic carbon • inductar Series – Dedicated instruments for the analysis of metals and inorganics 26.01.2016 inductar CS cube
  • 14. 26.01.2016 inductar CS cube 14 Agenda Introduction1 Why We Invented a New CS Analyzer2 Combustion Method3 inductar CS cube4 Take Home Message5
  • 15. Elementar 100 years of experience in elemental analysis: • Compact design • Robust autosampler • Advanced and accurate detectors • Easy and tool-free maintenance • Intuitive and feature-rich software Why We Invented a New CS Analyzer 26.01.2016 inductar CS cube 15 CS analysis in inorganic materials Problems / Needs: • Large analyzers require huge lab space • Fragile, unreliable autosamplers • High formation of dust and debris • Tedious cleaning operations • Parts are difficult to reach and to maintain Goal: Invention of an advanced, easy to use CS analyzer by using Elementar´s deep knowledge about elemental analyzers
  • 16. 26.01.2016 inductar CS cube 16 Agenda Introduction1 Why We Invented a New CS Analyzer2 Combustion Method3 inductar CS cube4 Take Home Message5
  • 18. Carbon and Sulfur in Inorganic Materials 26.01.2016 18 Carbon • Pure element • Atomic C impurities • Inclusions • Compounds • Carbides: SiC, WC, TiC, … • Carbonates: CaCO3, CuCO3, FeCO3, … Sulfur • Pure element • Atomic S impurities • Inclusions • Compounds • Sulfides: CaS, MnS, CuS, Cu2S, FeS, … • Sulfates: Cu2SO4, CuSO4, FeSO4, … inductar CS cube
  • 19. 26.01.2016 19 Combustion Method: Principle • Combustion of solid samples within a ceramic crucible in pure oxygen gas • Entrapped total carbon and sulfur atoms leave the sample and form gaseous compounds by chemical reactions with oxygen • CO2 and SO2 gas concentrations are analysed via infrared method inductar CS cube
  • 20. Combustion Method: Chemical Reactions 26.01.2016 20inductar CS cube
  • 21. Combustion Method: Work Flow 26.01.2016 inductar CS cube 21 Preheat crucibles Burn ceramic crucibles at 1300 K for 2 h to remove all C impurities Prepare sample Make drillings, chips, etc., clean them with acetone and dry them Weigh sample Weigh clean and dry sample (1 g) into crucible and transfer weight to software Add accelerator Fill one scoop of accelerator (e.g. 1,5 g of W/Sn) into preheated ceramic crucibles Analysis Place the filled crucible into the autosampler and start the measurement
  • 22. inductar CS cube – Our CS-Solution 26.01.2016 22 COMBUSTION DETECTION SAMPLER Dusttrap H2Otrap Furnace IR CO2 SO2/COoxidation Furnace IR SO2 DETECTION Combustion SO3trap O2 Functional principle inductar CS cube inductar CS cube
  • 23. Combustion Method: Advantages • Representative results • Fast analysis • High accuracy • Low limit of detection  Ideal method for certification and quality control of all materials 26.01.2016 inductar CS cube 23
  • 24. 26.01.2016 inductar CS cube 24 Agenda Introduction1 Why We Invented a New CS Analyzer2 Combustion Method3 inductar CS cube4 Take Home Message5
  • 25. inductar CS cube – Cubed Design by Elementar 26.01.2016 25 • No tedious cleaning operations • Made for secure and unattended 24/7 • Easy and tool-free maintenance • Incredibly simple to control inductar CS cube
  • 26. inductar CS cube – Innovative & Advanced Ideas 26.01.2016 26 innovative crucible design sample input from top solid-state induction furnace wide-range IR detectors drying agents with indicator integrated optical camera tool-free maintenance heated dust filter efficient oxidation 89 position autosampler top-down oxygen gas flow inductar CS cube
  • 27. inductar CS cube – No Tedious Cleaning Operations 26.01.2016 inductar CS cube 27 • Top-down gas flow creates a unique sheath gas flow • High walls of ceramic crucibles keep dust and debris inside Minimized dust and debris make tedious cleaning operations needless O2 Lance CO, CO2 SO2
  • 28. inductar CS cube – Made for Secure & Unattended 24/7 26.01.2016 inductar CS cube 28 Robust autosampler • Semi-automated or fully-automated • Auto-aligned • up to 89 sample positions • optimized for secure and unattended 24/7 operation
  • 29. inductar CS cube – Less Spare Parts Solid-state technology for long-living induction furnace Oscillator tube is replaced by MOSFETs  allows compact design  makes frequent change of oscillator tube needless, which results in less needed spare parts 26.01.2016 inductar CS cube 29
  • 30. inductar CS cube – Highly Accurate & Reliable Results 26.01.2016 inductar CS cube 30 Wide-range IR detectors • Infrared absorption method for determination of CO2 and SO2 • Thermostatic (45°C) wide-range IR detectors cover complete concentration range • Well structured construction design and high quality materials ensure highest system uptime
  • 31. inductar CS cube – Easy & Tool-Free Maintenance 26.01.2016 inductar CS cube 31 • Components are clearly arranged • Components are easily reached • Tool-free cleaning and maintenance • Time for maintenance is shown by indicators or software • Internal manometer makes analysis independent of external gas pressure Gas-tight clamp connection system ensures easy and tool-free maintenance
  • 32. inductar CS cube – Incredibly Simple to Control Intuitive and feature-rich software makes operators life incredibly simple 26.01.2016 inductar CS cube 32 • Intuitive, multi- language software • Customized layout • Easy calibration
  • 33. inductar CS cube - Applications 26.01.2016 inductar CS cube 33 C content [ppm] S content [ppm] Analysis 1 18.1 26.4 Analysis 2 17.9 25.0 Analysis 3 17.8 25.5 Analysis 4 19.2 26.3 Analysis 5 17.8 24.8 MW [ppm] 18.2 25.6 SD [ppm] 0.6 0.7 • Steel (C: 18 ppm) • Sample weight: 0.5 g • Accelerator: W/Sn 2 g
  • 34. inductar CS cube - Applications 26.01.2016 inductar CS cube 34 C content [ppm] S content [ppm] Analysis 1 255 734 Analysis 2 256 724 Analysis 3 256 718 Analysis 4 253 729 Analysis 5 253 731 MW [ppm] 254 727 RSD [%] 0.6 0.8 • FeW (C: 254 ppm) • Sample weight: 0.5 g • Accelerator: • W/Sn 2 g • Fe 0.5 g
  • 35. inductar CS cube - Applications 26.01.2016 inductar CS cube 35 C content [%] S content [ppm] Analysis 1 3.936 34.8 Analysis 2 3.954 39.1 Analysis 3 3.954 34.7 Analysis 4 3.935 31.6 Analysis 5 3.925 28.8 MW 3.941 33.8 SD 0.012 3.9 • Cast iron (C: 3.94 %) • Sample weight: 0.5 g • Accelerator: • W/Sn 2 g • Fe 0.5 g
  • 36. 26.01.2016 inductar CS cube 36 Agenda Introduction1 Why We Invented a New CS Analyzer2 Combustion Method3 inductar CS cube4 Take Home Message5
  • 37. inductar CS cube – Take Home Message 26.01.2016 37 • Innovative solutions guarantee highly accurate determination of Carbon and Sulfur in inorganic materials • Intelligent construction ideas minimize dust and debris and allow a compact design • Solid-state technology allows compact design and virtually unlimited lifetime of the induction furnace • Fully automated autoloader with up to 89 sample positions ensures secure and reliable 24/7 operation inductar CS cube
  • 38. inductar cube - Internal Sales Training 38 Thank you for your attention