ERP Manufacturing Module
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Bizzxe 2.0 is an ERP software that manages various functions like supply chain, sales and marketing, manufacturing, quality assurance, administration, and finance. It uses a main application and auxiliary applications to capture online and offline data and convert it into insights. It manages the entire manufacturing process from data setup to production planning, pre-execution, execution, and post-execution. Key functions include quality management, production planning, execution monitoring, quality control, item transfers, and updating production records.
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ERP Manufacturing Module
- 1. Bizzxe 2.0 Bizzxe 2.0 ERP Supply Chain Sales & Marketing Manufacturing Quality Assurance Administration Finance
- 2. Bizzxe 2.0 Main Application Auxiliary Application Intelligent Capturing Data Offline Online Main Data Processing Capturing Data Online on the ground Converting data in to insight
- 3. Manufacturing Process Bizzxe 2.0 Data Setup Production Planning Pre- Execution Execution Post- Execution
- 4. Data Setup Quality Management Master Data Master Entities Interacting Entities Sample Collection Quality Control Quality Assurance Product Release Manufacturing Master Data Master Entities Interacting Entities Route Master Master Entities Interacting Entities Raw material Material Identification Master Data Master Entities Interacting Entities Customer Demand Customer Demand Master Data
- 5. Production Planning Process Order Initialization Process Order Authorization Route Allocation Process Order Qty Identification Scheduling Shift Allocation Generating MRN Notifying QA offices Notifying Warehouse Terminal Notifying Production Line Terminal
- 6. Pre Execution Line Initialization Start Production Labour Allocation Material Receiving Line Check List Execution Start Create Cycle No
- 7. Execution Excess MRN Machine Adjustment Operation Time Management Output Tracking & Cycle Creation Shift Adjustment Quality Control / Assurance Activity Tracking Item Transfer
- 8. Post Execution Finished Goods Update Labour Roster Update Item Transfer
- 9. Quality Management Quality Management Identification Configuration Execution Action Test Parameter Quality Assurance Test Template Quality Control Test Template Quality Control Reading Capturing Quality Assurance Reading Capturing Sample Collection Product Release Test Template Transaction Mapping Master Entities Interacting Entities
- 10. Manufacturing Concept Machine Operation Individual processes a company engages in to produce a finished goods or WIP Work Centre Section of a production facility where all tasks associated with a particular process Route This will show what sub-components are needed in the manufacture of the end product and the quantity of those items Work cycle Sequence of activities and movements which are repeated with little or no variation each time the job is performed. Operation Template Standard sequence of operations to produce a finished good or WIP
- 11. Manufacturing Scope Manufacturing Identification Configuration Scheduling Execution Initiation Execution Finalization Labour Pool Time Type Overhead Corporate Title Machine Operation BOM Activity Route Demand Process Order Scheduling QC Labour Allocation Line Checklist Item Receiving Excess Material Requisition Operation Management and Time Tracking Machine Adjustment Activity Tracking Shift Adjustment Output Tracking Finished Goods Update Labour Roster Close Pallet Printing Master Entities Interacting Entities Planning Entities Execution Entities
- 12. Route Master Machine Work center Cooperate Title Operation BOM Routing Standard Template Route Activity Labour Pool Time Type Overhead
- 13. How does Process Order Qty Identification work Consolidate the Customer Demand By Selected Product Customer Demand Customer Item Qty CJPP Butter 1000 Ctn CJPP UHT-Dawn 5000 Ctn Au Bon Marche UHT-Dawn 1000 Ctn Customer Item Qty CJPP UHT-Dawn 5000 Ctn Au Bon Marche UHT-Dawn 1000 Ctn Selected Product = UHT - Dawn Qty to be produced = 6000 Ctn
- 14. How does MRN autogenerating work BOM Route Raw material UOM QTY UOM Type MILK POWDER IFCMP Kilo Grams 0.10 Production UOM UHT A885695101 UHT MPM Meters 0.2732 Production UOM UHT Re-Cap Glue Hot Melt Kilo Grams 0.0002 Production UOM Item Store Mapping Item Store Type UHT A885695101 UHT MPM Main Store Is Production Store UHT Re-Cap Glue Hot Melt Sub Store Is Production Store Process Order Raw material UOM BOM QTY Process Order Qty Req Qty MILK POWDER IFCMP Kilo Grams 0.10 6000 600 UHT A885695101 UHT MPM Meters 0.0272 6000 163.2 UHT Re-Cap Glue Hot Melt Kilo Grams 0.0002 6000 1.2 MRN Requirement MRN Item UOM BOM QTY Store Req Qty MRN1 MILK POWDER IFCMP Kilo Grams 0.10 Main Store 600 MRN1 UHT A885695101 UHT MPM Meters 0.0272 Main Store 163.2 MRN2 UHT Re-Cap Glue Hot Melt Kilo Grams 0.0002 Sub Store 1.2
- 15. How does raw material issuing work Raw Material Store Production Store Production Line Store MRN
- 16. How does QA notification work QA Template Main Application Entities Template Configuration QA Officers List Template Transaction Type Transaction Dawn Reconstituted Milk Route Dawn Route Dawn Ingredient release checklist Route Dawn Route Label Check GSRN GSRN 1 QA Offices Template Officer Name Dawn Reconstituted Milk Name 1 Dawn Reconstituted Milk Name 2
- 17. How does terminal notification work Terminal Registration Terminal Workflow Message Mapping Workflow Entity Mapping Terminal WF Message Dawn Terminal 01 WF1 - Initialization Message Dawn Terminal 02 WF1 - Execution Message Warehouse Terminal 01 WF1 - MRN Message Workflow Entity WF1 - Dawn Automation WF Dawn Route WF2 - Butter Automation WF Butter Route
- 18. How does labour allocation work Process Order Schedule Labour Allocation Process Order Labour Pool Labour Dawn PO 01 Dawn Pool Labour 1 Dawn PO 01 Dawn Pool Labour 2 Labour Pool Labour Labour 3 Labour 4 Labour Master Entities Process Order Labour Dawn PO 01 Labour 1 Dawn PO 01 Labour 2 Dawn PO 01 Labour 3
- 19. How does material receiving work MRN Process Order Item Issue Approve Process Order Item Issue Generate transfer and show on item transfer mobile App
- 20. How does line check list work Line Check List Master Route Line Check List Route Process Order Pre Execution Line Check List
- 21. How does operation time management work Play Pause Stop Capture The Reason Record the production paused time duration Capture The Reason Finished goods update Time Nature Master Efficiency Calculation Machine Time Type
- 22. How does Output tracking & Cycle creation work Route Cyclewise Qty Output Counting Output Product Count, Identified Cycle Qty for Particular Main Output Generate new cycle Pallet Label Printing Count, Identified Pallet Qty for Particular Main Output and record Print pallet label
- 23. How does activity tracking work Route Activity Count Activity Count the identified activity and record
- 24. How does output tracking work Shift Close Finished Goods Update Finished Goods Raw material Finished Goods QTY Finished Goods Cost Cost Component Source Formulary Direct Labour From Labour Allocation Labour Standard Rate * Number Of Hours Direct Material From Material Usage Fixed Overhead From identified overhead on Route output level Standard cost for the overhead will be used through apportion formula Variable Overhead From identified overhead on Route output level Standard cost for the overhead will be used through apportion formula (Issued material – Leftover Material ) * Batch Wise Average Cost Cycle Qty Source Qty Cycle 1 Pallet printing Output Tracking App 100 Cycle 2 Pallet printing Output Tracking App 100 Cycle 3 Pallet printing Output Tracking App 80 = 280 $ Qty Ledger Update Generate Transfer Note to the given QA store for output
- 25. How does Item transfer work Finished good update and store the WIP on the production line stores Initiate WIP transfer Generate transfer and show on item transfer mobile App
- 26. How does labour roster update work Process Order Execution Labour Allocation Allocated Labour List Update total hours worked
- 27. Material Identification Supply Chain Management Item Creation Supplier Creation Purchase Order requisition Quotation Purchase Order Item Receiving Milk Receiving Item Receipting Stocktake Item Transfer Outbound Logistics Context Brief Overview Item Creation Description Item Creation Standard Process Iteam Creation Standard Item Creation Engineering Process Item Creation Engineering Brief Overview Context Description Supplier Creation Standard Process Supplier Creation Brief Overview Context Description Purchase Order Requisition – General Items Purchase Order Requisition – Specific Items Purchase Order Requisition – Agreement Based Brief Overview Context Quotation Request Quotation Brief Overview Context Purchasing – Direct Purchasing Brief Overview Context Description Item Receiving Standard Flow Item receiving Exceptional Flow Brief Overview Context Description Direct milk Receiving Indirect Milk Receiving Brief Overview Context Description Item Receipting Process Flow Item Receipting Post Costing Item Receipting Pre Costing Brief Overview Context Description Bin to Bin Transfer Store to Store Transfer Production Output Transfer Brief Overview Brief Overview Context Context Item Issuing Stocktake Receiving Good Receipting Service Receipting Item Issuing Supplier Returns Purchasing Purchase Order Purchase Return Brief Overview Context Purchase Return Brief Overview Context Item Issuing Interacting Entities Master Entities
- 28. Customer Demand Sales & Marketing Order Capturing Order Processing Pricing Customer Demand Auxiliary Module Customer Demand Main Module Sales Order Description Workflow Analysis Manufactured workflow Imported Workflow Description Workflow Analysis Manufactured workflow Imported Workflow Description Standard Workflow Exceptional Workflow Standard workflow Off the shelf Workflow Order Fulfillment Invoice Picking slip Dispatch Slip Description Workflow Description Workflow Description Workflow Description Workflow Pricing List Type Price List Item Pricing Configuration Description Workflow Description Workflow Description Workflow Sales Discount Description Workflow Interacting Entities