The document discusses EJOT's DELTA PT fastener for use in thermoplastics. It summarizes the key benefits of DELTA PT fasteners as providing predictable performance improvement through (1) minimal radial tension, high clamp loads, and increased fatigue durability due to its optimized flank angle and thread design. (2) It also allows for clamp load oriented engineering and long joint lifetime through its prognosis program and resistance to hydrogen embrittlement. (3) DELTA PT fasteners further improve applications for plastics through new fields of use, reduced fastener size, and cost and weight savings.
This document provides an overview of investment casting (lost wax casting). It discusses the history of the technique dating back 5000 years, the process which involves creating a wax pattern, coating it with ceramic slurry to create a mold, and then melting out the wax to pour molten metal. The document outlines the key steps and provides examples of applications where investment casting is used in industries like aerospace, medical, military, automotive, and 3D printing due to its ability to produce parts with complex geometries and tight tolerances.
The document discusses the history of sand casting, including early uses by the Assyrians in the 8th century BC and developments in the early 20th century with the invention of the sand slinger and sand mixer. It then provides details about the group's project to produce an exhaust manifold using sand casting, including explaining the process, materials, defects, and alternative manufacturing methods. Within the group, members will explain the different types of casting processes, the function of an exhaust manifold, suitable materials for an exhaust manifold, and details about the sand casting process.
1. Shell casting involves making a shell mold by applying a mixture of sand and thermosetting resin to a heated metal pattern. This allows for casting of parts with complex shapes and good surface finish tolerance.
2. Investment casting, also called lost-wax casting, involves making a wax pattern that is coated with refractory material to form a ceramic mold, melting out the wax to leave a cavity for molten metal. This enables production of parts with intricate details and close tolerances.
3. Die casting uses high pressure to force molten metal into molds, allowing precise replication of complex shapes. It is well-suited for producing parts from non-ferrous alloys in high volumes.
Molten steel is tapped into a ladle and alloying elements are added before being cast into molds. Steel ingots can have square, round, or polygon cross-sections depending on their intended use - squares for rolling, rectangles for flat products, and rounds for tubes. Ingot casting molds are made of cast iron and come in two types - wide end up or narrow end up. As the steel solidifies in the mold, it forms three distinct zones - a thin chill zone against the mold walls, columnar zones of elongated crystals perpendicular to the walls, and an inner equiaxed zone of larger isotropic crystals.
The document discusses the design of gating systems for sand casting. It describes the key components of a gating system including the pouring basin, sprue, runners, ingates, and riser. It explains the functions of each component in filling the mold cavity with molten metal while preventing defects. The document also discusses factors like gating ratio, pressurized vs non-pressurized systems, and formulas for calculating freezing ratio between the casting and riser.
This document provides information on the casting process, including definitions, components, steps, and considerations. Some key points:
1. The casting process involves pouring molten metal into a mold patterned after the part, allowing it to solidify, and removing the part from the mold. Important considerations are metal flow, solidification, and mold material.
2. Components include patterns, molds, cores, and gating systems. Steps are pattern making, molding, melting, pouring, solidification, cleaning, and inspection.
3. Patterns are modified replicas of the object and include allowances for shrinkage, draft, and machining. Common pattern materials are wood, metal, and plastic
Design of progressive press tool for an alpha meter componenteSAT Journals
Abstract The sheet metal manufacturing Design and development of different components is one of the important phases. like shearing, piercing and blanking etc. There is a highly complex process and leads to various uncertainties. Progressive tool components are modeled in solid works with selected dimensions from the given 2D diagram and design calculations.. Results obtained from theoretical calculations are in good agreement with empirical dimensions of CAD model. Keywords: Die, punch, piercing, CAD.
This document provides an overview of investment casting (lost wax casting). It discusses the history of the technique dating back 5000 years, the process which involves creating a wax pattern, coating it with ceramic slurry to create a mold, and then melting out the wax to pour molten metal. The document outlines the key steps and provides examples of applications where investment casting is used in industries like aerospace, medical, military, automotive, and 3D printing due to its ability to produce parts with complex geometries and tight tolerances.
The document discusses the history of sand casting, including early uses by the Assyrians in the 8th century BC and developments in the early 20th century with the invention of the sand slinger and sand mixer. It then provides details about the group's project to produce an exhaust manifold using sand casting, including explaining the process, materials, defects, and alternative manufacturing methods. Within the group, members will explain the different types of casting processes, the function of an exhaust manifold, suitable materials for an exhaust manifold, and details about the sand casting process.
1. Shell casting involves making a shell mold by applying a mixture of sand and thermosetting resin to a heated metal pattern. This allows for casting of parts with complex shapes and good surface finish tolerance.
2. Investment casting, also called lost-wax casting, involves making a wax pattern that is coated with refractory material to form a ceramic mold, melting out the wax to leave a cavity for molten metal. This enables production of parts with intricate details and close tolerances.
3. Die casting uses high pressure to force molten metal into molds, allowing precise replication of complex shapes. It is well-suited for producing parts from non-ferrous alloys in high volumes.
Molten steel is tapped into a ladle and alloying elements are added before being cast into molds. Steel ingots can have square, round, or polygon cross-sections depending on their intended use - squares for rolling, rectangles for flat products, and rounds for tubes. Ingot casting molds are made of cast iron and come in two types - wide end up or narrow end up. As the steel solidifies in the mold, it forms three distinct zones - a thin chill zone against the mold walls, columnar zones of elongated crystals perpendicular to the walls, and an inner equiaxed zone of larger isotropic crystals.
The document discusses the design of gating systems for sand casting. It describes the key components of a gating system including the pouring basin, sprue, runners, ingates, and riser. It explains the functions of each component in filling the mold cavity with molten metal while preventing defects. The document also discusses factors like gating ratio, pressurized vs non-pressurized systems, and formulas for calculating freezing ratio between the casting and riser.
This document provides information on the casting process, including definitions, components, steps, and considerations. Some key points:
1. The casting process involves pouring molten metal into a mold patterned after the part, allowing it to solidify, and removing the part from the mold. Important considerations are metal flow, solidification, and mold material.
2. Components include patterns, molds, cores, and gating systems. Steps are pattern making, molding, melting, pouring, solidification, cleaning, and inspection.
3. Patterns are modified replicas of the object and include allowances for shrinkage, draft, and machining. Common pattern materials are wood, metal, and plastic
Design of progressive press tool for an alpha meter componenteSAT Journals
Abstract The sheet metal manufacturing Design and development of different components is one of the important phases. like shearing, piercing and blanking etc. There is a highly complex process and leads to various uncertainties. Progressive tool components are modeled in solid works with selected dimensions from the given 2D diagram and design calculations.. Results obtained from theoretical calculations are in good agreement with empirical dimensions of CAD model. Keywords: Die, punch, piercing, CAD.
This document discusses common casting defects such as surface defects, internal defects, incorrect chemical composition, and unsatisfactory mechanical properties. It defines casting defects and explains how they reduce output and increase production costs. Specific defects covered include swell, fins, gas holes, shrinkage cavities, hot tears, and cold shuts. For each defect, the causes and remedies are described. Even in modern foundries, the rejection rate can be as high as 20% of total castings produced due to these defects.
The document discusses the process of sand casting. It describes the key steps which include preparing the mould and molten metal, pouring the molten metal into the mould, solidification, and removing the cast part. Several types of patterns are discussed along with their materials and uses. The document also covers moulding sand properties and testing methods. Common defects in castings are described. The overall document provides details on the sand casting manufacturing process.
Molding machines are used for mass production of molds and castings as they save labor, time, and ensure good compaction and tolerances with less skilled workers. Jolt squeeze machines repeatedly jolt sand filled in a drag pattern and then squeeze the mold together. They are commonly used for match plate patterns and provide both jolting and squeezing actions to compact the sand. Jolt machines use an 80mm pneumatic rise and sudden drop to achieve great density in sand packing.
The investment casting technique dates back thousands of years to ancient China but was rediscovered and advanced in the 20th century. It involves creating a wax pattern, coating it with ceramic slurry to create a mold, melting out the wax, and pouring molten metal. This allows for intricate, close-tolerance castings used in aerospace, medical, and many other industries. The process can create near-net shapes in metals that are difficult to machine.
Pressure die casting is a manufacturing process where molten metal is injected under high pressure into a steel mold cavity. This allows for the rapid solidification of net-shaped metal components with tight tolerances. There are two main types - high pressure die casting for parts requiring close tolerances, and low pressure die casting for larger, less critical parts. Pressure die casting allows for high-volume production of complex parts and good dimensional accuracy.
The document discusses various types of casting defects including gas defects, shrinkage cavities, molding material defects, pouring metal defects, and metallurgical defects. It provides detailed descriptions and characteristics of different specific defects such as blowholes, pinhole porosity, cuts and washes, penetration, fusion, rattails, swell, washout, misruns, and cold shuts. The document emphasizes the importance of properly identifying and classifying defects in order to determine their causes and implement appropriate corrective actions to control quality.
This document discusses various types of defects that can occur in hot rolled steel products, including rolled-in scale, slivers, blisters, edge cracks, folds, laminations, and more. For each defect, it provides details on appearance, possible causes related to production issues, and recommendations for process controls to remedy or prevent the defect. Specific examples with photos are also included at the end to illustrate defects observed in real hot rolled products.
This document discusses deep drawing, a sheet metal forming process where a punch is used to push a flat sheet into a die cavity. It describes the typical tool setup, components made via deep drawing like cups and conical shapes, and calculations for blank diameter. Stress patterns in different regions during drawing are explained. Factors affecting drawability and defects in formed components like wrinkling and bottom fracture are also summarized. Formulas for total punch force and drawability ratio are provided. Methods to improve drawability like redrawing and controlling texture are outlined.
Squeeze casting is a liquid forging technique used to produce metal matrix composites. It combines aspects of die casting, permanent mold casting, and forging. Molten metal is poured into a lower mold containing a preform. A movable upper mold then applies pressure, forcing the liquid metal to infiltrate the preform. As the metal solidifies under pressure, it forms a near-net shape part with high density and mechanical properties but minimal porosity or need for post-machining. Squeeze casting can produce complex composite parts for applications requiring strength at an affordable cost.
Smith forging, also called flat die or open die forging, uses simple flat-faced dies and stock tooling to produce workpieces with less accuracy than impression or closed die forging. Impression die forging uses cavities in specially prepared dies to produce forged shapes in large quantities through drop, press, or machine forging. Closed die forging places a heated workpiece on a lower die while an upper die forces the metal to fill die contours. Hand forging shapes small forgings through hammering heated metal on anvils while power hammers and presses are used to forge larger parts through blows or squeezing.
Pattern making is one of the first and most important steps in the casting process.The “pattern” is essentially a replica of the object about to be cast. In this presentation types of patterns, pattern making, pattern materials, types of cores, core boxes are described.
This presentation summarizes the die casting process. It discusses that die casting involves forcing molten metal under high pressure into a mold cavity created by hardened steel dies. It describes the main steps of the die casting process as well as the two primary types - gravity die casting and pressure die casting (cold chamber and hot chamber processes). The presentation outlines the key advantages of die casting as high production rates, dimensional accuracy, and ability to cast intricate parts. It also notes some disadvantages such as limitations on hollow shapes, size of parts, and alloy selection.
The document discusses the main components of a die, which is a tool used in manufacturing to cut or shape materials. It describes the basic components as die plates, shoes, and sets which form the foundation. Other components include guide pins and bushings for alignment, heel blocks and plates to absorb side thrust, screws, dowels, and keys for fastening. Pads are used for holding, controlling, or stripping metal. Spools, shoulder bolts, and keepers fasten pads while allowing movement. Retainers secure cutting and forming components, and springs provide the necessary force.
Thermit welding uses an exothermic reaction between a metal oxide and a reducing agent like aluminum to generate intense heat. This heat is used to fuse metal parts together. In the process, a thermit mixture is ignited in a crucible, producing molten metal and slag. The molten metal is poured into a preheated sand mold containing the parts to be welded, fusing them together. Thermit welding is used for large, heavy duty repairs that require high heat, such as welding broken rails or crankshafts.
This document discusses various casting processes including investment casting, plaster mold casting, ceramic mold casting, permanent mold casting, and die casting. It describes the key steps in each process and notes advantages and limitations. Defects that can occur in castings such as misruns, cold shuts, and shrinkage cavities are also outlined.
The document discusses various metal casting processes and techniques. It provides an overview of sand casting, describing the key steps of pouring molten metal into a sand mold, allowing it to solidify, breaking up the mold, and cleaning the casting. It also discusses mold materials, gating systems, risers, solidification processes for pure metals and alloys, and shrinkage and directional solidification techniques.
this presentation takes about
1- Presence of aluminum , importance and Applications
2- Forging operation , importance and answering the question why forging parts have high strength
3- its Main topic Connecting rod working principle , Stresses applied on it
4- Material which connecting rod made from , chemical composition and discussing the effect of alloying elements
5- Explaining the manufacturing operation, working tempertaure and Strengthening mechanism happens during forging process
6- Die which used in forging operation and requirements which must be in the die
7- chemical composition of selected die and effects of some alloying elements in it
- The document discusses heat generation in machining and its effects, temperature measurement techniques, types and functions of cutting fluids, and economics of metal cutting operations.
- Heat is generated in three zones during machining: the primary deformation zone, tool-chip interface, and tool-workpiece interface. Heat depends on factors like material properties and cutting parameters.
- High temperatures can damage tools and workpieces. Cutting fluids help reduce temperatures by conduction and convection of heat away from the cutting zone.
- Temperature is commonly measured using tool-workpiece thermocouples, which generate electrical signals related to temperature at the cutting interface.
This presentation is for academic purpose
Topics:-
1) Metal forming
2) Stress- strain analysis for forming process
3) Hot working and cold working process
4) Rolling process
5) Rolling mill arrangements
6) Rolling defects
7) Ring rolling
8) Thread rolling
9)Seamless Pipe Manufacturing By Rolling Process
10) Production of Steel Balls by Rolling Process
11) Roll-Forging
IRJET- Design Optimization of Snap Fit Feature of Lock Plate to Reduce its In...IRJET Journal
This document presents a study to optimize the design of a snap fit feature on a lock plate to reduce its installation force. The current design's installation force exceeded human ergonomic limits. The researchers used design of experiments (DoE) methodology to determine which geometric parameters of the snap fit significantly affected installation force. They identified angle of the snap, entry width, and their interactions as most significant. Finite element analysis was used to test different parameter combinations from the DoE. Statistical analysis identified the optimal parameter levels to achieve an installation force under 44N. The optimized design was confirmed to have an installation force of 40.68N, within the ergonomic limit.
Design Optimization of Connector Secondary Latch to Avoid Failure in Automoti...IRJET Journal
This document presents a design optimization study of the independent secondary lock (ISL) mechanism in automotive connectors to reduce stress and strain failures. Various latch profiles were evaluated using finite element analysis to minimize logarithmic strain and von Mises stress at the hinged junction. Simulation results showed that a circular hinge profile design in Option 3 exhibited significantly reduced strain and better stress distribution compared to the original design, reducing the occurrence of crack marks. Physical testing of the optimized design validated the simulation results and showed improved durability and reliability of the electrical connections.
This document discusses common casting defects such as surface defects, internal defects, incorrect chemical composition, and unsatisfactory mechanical properties. It defines casting defects and explains how they reduce output and increase production costs. Specific defects covered include swell, fins, gas holes, shrinkage cavities, hot tears, and cold shuts. For each defect, the causes and remedies are described. Even in modern foundries, the rejection rate can be as high as 20% of total castings produced due to these defects.
The document discusses the process of sand casting. It describes the key steps which include preparing the mould and molten metal, pouring the molten metal into the mould, solidification, and removing the cast part. Several types of patterns are discussed along with their materials and uses. The document also covers moulding sand properties and testing methods. Common defects in castings are described. The overall document provides details on the sand casting manufacturing process.
Molding machines are used for mass production of molds and castings as they save labor, time, and ensure good compaction and tolerances with less skilled workers. Jolt squeeze machines repeatedly jolt sand filled in a drag pattern and then squeeze the mold together. They are commonly used for match plate patterns and provide both jolting and squeezing actions to compact the sand. Jolt machines use an 80mm pneumatic rise and sudden drop to achieve great density in sand packing.
The investment casting technique dates back thousands of years to ancient China but was rediscovered and advanced in the 20th century. It involves creating a wax pattern, coating it with ceramic slurry to create a mold, melting out the wax, and pouring molten metal. This allows for intricate, close-tolerance castings used in aerospace, medical, and many other industries. The process can create near-net shapes in metals that are difficult to machine.
Pressure die casting is a manufacturing process where molten metal is injected under high pressure into a steel mold cavity. This allows for the rapid solidification of net-shaped metal components with tight tolerances. There are two main types - high pressure die casting for parts requiring close tolerances, and low pressure die casting for larger, less critical parts. Pressure die casting allows for high-volume production of complex parts and good dimensional accuracy.
The document discusses various types of casting defects including gas defects, shrinkage cavities, molding material defects, pouring metal defects, and metallurgical defects. It provides detailed descriptions and characteristics of different specific defects such as blowholes, pinhole porosity, cuts and washes, penetration, fusion, rattails, swell, washout, misruns, and cold shuts. The document emphasizes the importance of properly identifying and classifying defects in order to determine their causes and implement appropriate corrective actions to control quality.
This document discusses various types of defects that can occur in hot rolled steel products, including rolled-in scale, slivers, blisters, edge cracks, folds, laminations, and more. For each defect, it provides details on appearance, possible causes related to production issues, and recommendations for process controls to remedy or prevent the defect. Specific examples with photos are also included at the end to illustrate defects observed in real hot rolled products.
This document discusses deep drawing, a sheet metal forming process where a punch is used to push a flat sheet into a die cavity. It describes the typical tool setup, components made via deep drawing like cups and conical shapes, and calculations for blank diameter. Stress patterns in different regions during drawing are explained. Factors affecting drawability and defects in formed components like wrinkling and bottom fracture are also summarized. Formulas for total punch force and drawability ratio are provided. Methods to improve drawability like redrawing and controlling texture are outlined.
Squeeze casting is a liquid forging technique used to produce metal matrix composites. It combines aspects of die casting, permanent mold casting, and forging. Molten metal is poured into a lower mold containing a preform. A movable upper mold then applies pressure, forcing the liquid metal to infiltrate the preform. As the metal solidifies under pressure, it forms a near-net shape part with high density and mechanical properties but minimal porosity or need for post-machining. Squeeze casting can produce complex composite parts for applications requiring strength at an affordable cost.
Smith forging, also called flat die or open die forging, uses simple flat-faced dies and stock tooling to produce workpieces with less accuracy than impression or closed die forging. Impression die forging uses cavities in specially prepared dies to produce forged shapes in large quantities through drop, press, or machine forging. Closed die forging places a heated workpiece on a lower die while an upper die forces the metal to fill die contours. Hand forging shapes small forgings through hammering heated metal on anvils while power hammers and presses are used to forge larger parts through blows or squeezing.
Pattern making is one of the first and most important steps in the casting process.The “pattern” is essentially a replica of the object about to be cast. In this presentation types of patterns, pattern making, pattern materials, types of cores, core boxes are described.
This presentation summarizes the die casting process. It discusses that die casting involves forcing molten metal under high pressure into a mold cavity created by hardened steel dies. It describes the main steps of the die casting process as well as the two primary types - gravity die casting and pressure die casting (cold chamber and hot chamber processes). The presentation outlines the key advantages of die casting as high production rates, dimensional accuracy, and ability to cast intricate parts. It also notes some disadvantages such as limitations on hollow shapes, size of parts, and alloy selection.
The document discusses the main components of a die, which is a tool used in manufacturing to cut or shape materials. It describes the basic components as die plates, shoes, and sets which form the foundation. Other components include guide pins and bushings for alignment, heel blocks and plates to absorb side thrust, screws, dowels, and keys for fastening. Pads are used for holding, controlling, or stripping metal. Spools, shoulder bolts, and keepers fasten pads while allowing movement. Retainers secure cutting and forming components, and springs provide the necessary force.
Thermit welding uses an exothermic reaction between a metal oxide and a reducing agent like aluminum to generate intense heat. This heat is used to fuse metal parts together. In the process, a thermit mixture is ignited in a crucible, producing molten metal and slag. The molten metal is poured into a preheated sand mold containing the parts to be welded, fusing them together. Thermit welding is used for large, heavy duty repairs that require high heat, such as welding broken rails or crankshafts.
This document discusses various casting processes including investment casting, plaster mold casting, ceramic mold casting, permanent mold casting, and die casting. It describes the key steps in each process and notes advantages and limitations. Defects that can occur in castings such as misruns, cold shuts, and shrinkage cavities are also outlined.
The document discusses various metal casting processes and techniques. It provides an overview of sand casting, describing the key steps of pouring molten metal into a sand mold, allowing it to solidify, breaking up the mold, and cleaning the casting. It also discusses mold materials, gating systems, risers, solidification processes for pure metals and alloys, and shrinkage and directional solidification techniques.
this presentation takes about
1- Presence of aluminum , importance and Applications
2- Forging operation , importance and answering the question why forging parts have high strength
3- its Main topic Connecting rod working principle , Stresses applied on it
4- Material which connecting rod made from , chemical composition and discussing the effect of alloying elements
5- Explaining the manufacturing operation, working tempertaure and Strengthening mechanism happens during forging process
6- Die which used in forging operation and requirements which must be in the die
7- chemical composition of selected die and effects of some alloying elements in it
- The document discusses heat generation in machining and its effects, temperature measurement techniques, types and functions of cutting fluids, and economics of metal cutting operations.
- Heat is generated in three zones during machining: the primary deformation zone, tool-chip interface, and tool-workpiece interface. Heat depends on factors like material properties and cutting parameters.
- High temperatures can damage tools and workpieces. Cutting fluids help reduce temperatures by conduction and convection of heat away from the cutting zone.
- Temperature is commonly measured using tool-workpiece thermocouples, which generate electrical signals related to temperature at the cutting interface.
This presentation is for academic purpose
Topics:-
1) Metal forming
2) Stress- strain analysis for forming process
3) Hot working and cold working process
4) Rolling process
5) Rolling mill arrangements
6) Rolling defects
7) Ring rolling
8) Thread rolling
9)Seamless Pipe Manufacturing By Rolling Process
10) Production of Steel Balls by Rolling Process
11) Roll-Forging
IRJET- Design Optimization of Snap Fit Feature of Lock Plate to Reduce its In...IRJET Journal
This document presents a study to optimize the design of a snap fit feature on a lock plate to reduce its installation force. The current design's installation force exceeded human ergonomic limits. The researchers used design of experiments (DoE) methodology to determine which geometric parameters of the snap fit significantly affected installation force. They identified angle of the snap, entry width, and their interactions as most significant. Finite element analysis was used to test different parameter combinations from the DoE. Statistical analysis identified the optimal parameter levels to achieve an installation force under 44N. The optimized design was confirmed to have an installation force of 40.68N, within the ergonomic limit.
Design Optimization of Connector Secondary Latch to Avoid Failure in Automoti...IRJET Journal
This document presents a design optimization study of the independent secondary lock (ISL) mechanism in automotive connectors to reduce stress and strain failures. Various latch profiles were evaluated using finite element analysis to minimize logarithmic strain and von Mises stress at the hinged junction. Simulation results showed that a circular hinge profile design in Option 3 exhibited significantly reduced strain and better stress distribution compared to the original design, reducing the occurrence of crack marks. Physical testing of the optimized design validated the simulation results and showed improved durability and reliability of the electrical connections.
INSERTS FOR PLASTICSF Lτ = F x LInserts.docxdirkrplav
INSERTS FOR PLASTICS
F L
τ = F x L
Inserts provide reusable threads and secure tight threaded joints.
An additional benefit is high load carrying capability.
PRESERVATION OF THE THREADED JOINT
The primary benefit for using an Insert is that it preserves the threaded joint integrity for the life of the application. An additional benefit is the unlimited reusable thread.
PROPER SEATING TORQUE
During the assembly process of a mating component, the screw has to be tightened with sufficient torque to introduce the recommended axial tension in order to achieve the required load between the screw and Insert threads to prevent loosening. The larger body diameter and body design of the Insert allow the appropriate installation torque to be applied to the screw.
Force L
Friction Force
Plastic
Torque
F x L
`UNAFFECTED BY STRESS RELAXATION
Bolt
Axial Load
(Tension)
A common problem with bolted joints in plastic applications is that plastic is susceptible to creep or stress relaxation. Under loads well below the elastic limit, plastics will lose their ability to maintain a load. When this occurs, the threaded connection becomes loose. The brass thread
Insert
Tension =
Torque
μ x Bolt ø
Torque
provides permanent creep resistance
for the entire load path of the thread.
μ = Coefficient of Friction ≈ 0.2
ENHANCE LOAD CARRYING
The load carrying ability of the joint is enhanced by the larger diameter of the Insert as compared to the screw. Inserts are generally twice the diameter of the screw and that increases the shear surface fourfold. Pull-out resistance can further be enhanced by increased Insert length.
WHY SPIROL INSERTS?
TECHNICAL SUPPORT
Since SPIROL’s inception in 1948, we have lead the industry in application engineering support for fastening, joining and assembly. Our Inserts are designed to maximize and balance tensile (pull-out) and rotational torque performance. Our Application Engineers have the technical know-how and experience to work together with our customers to develop a cost-effective solution to meet the application requirements.
BROAD PRODUCT RANGE/CAPABILITY
Our leading edge production technology is suitable to meet all your specific needs for both long and short run requirements at competitive pricing. We offer a broad range of standard products and cost-effective methods of producing special features.
Heat/Ultrasonic
Self Tapping
Press-In Molded-In
QUALITY
Expansion
INSTALLATION SUPPORT
We offer installation technical support and installation equipment. Our standardized, time-tested, modular designs are robust, reliable and easily adjustable – allowing simple customization to meet the specific needs of an application.
Our comprehensive quality concept encompasses not only product quality, but also quality of design and service. Process control, operational discipline and continuous improvement are the foundation of our .
This document summarizes the development of an automatic strapping machine that can use both steel bands and PET bands. Key points:
1) Previously, separate machines were used for steel bands and plastic bands, increasing costs and space needs.
2) The new machine was designed to use either steel or PET banding headers interchangeably, reducing costs by utilizing existing equipment.
3) A PET banding header was developed that uses friction rather than heat to bind materials, improving tensile strength at the joint compared to imported heat-binding headers.
Study of Ball Valve and Design of Thickness of Shell and FlangeIRJET Journal
This document describes the design and analysis of a ball valve shell and flange to withstand pressures of 20 bar and 35 bar. CAD models of the ball valve shell and flange were created in CATIA V5 and analyzed in ANSYS to evaluate stresses. The design was able to withstand the original 20 bar pressure requirement. When the pressure requirement increased to 35 bar, the flange design was modified to a Class 300 flange as per ASME standards, but the shell thickness did not need to change. Stress analysis confirmed the designs could withstand the pressures without exceeding allowable stress limits.
IRJET- Comparision between Experimental and Analytical Investigation of Cold ...IRJET Journal
This document compares the experimental and analytical investigation of the structural behavior of cold formed steel angle sections under tension loading. 108 specimens of different cold formed steel angle sections with varying thicknesses were tested experimentally. The ultimate loads from the experiments were then compared to the predicted loads from several international design codes - Australian/New Zealand standard AS/NZS 4600-2005, American Iron and Steel Institute AISI Manual from 2001, and British Standard BS 5950-1998 Part 5. In general, the codes provided conservative predictions of the ultimate loads compared to the experimental values. Tables 1 and 2 show examples of the comparison between experimental and predicted ultimate loads for various angle section specimens.
IRJET- Design and Analysis of Rocker Arm by Numerical AnalysisIRJET Journal
This document presents a study on the design and analysis of a rocker arm for an internal combustion engine. The researchers first modeled the rocker arm geometry using CATIA software. They then performed finite element analysis on the model using ANSYS to determine stresses and fatigue life. They analyzed the rocker arm using four different materials: EN8 steel, S-glass fiber, HDPE plastic, and a composite. The numerical analysis results showed that the S-glass fiber material had the lowest stresses and highest fatigue life of over 210,000 cycles, almost double that of the baseline EN8 steel. Therefore, the researchers concluded that S-glass fiber would be a better material choice for the rocker arm compared to the other materials studied
Analysis of Bolt Subjected to Temperature Using Different MaterialsIRJET Journal
1) The document analyzes the effects of temperature on bolted connections used in steel structures. Bolted connections are commonly used but can loosen over time when subjected to thermal stresses from temperature changes.
2) A bolted connection in a steel truss was modeled and analyzed using ANSYS software. Applying temperature loads caused a 39.2% reduction in bolt preload and induced high stresses.
3) Different design changes were analyzed to reduce stresses, including reducing the bolt diameter, changing bolt material, and adding insulation. Reducing the bolt diameter reduced stresses the most, by up to 46%. However, changing just the bolt material did not significantly reduce stresses.
Buffers are used to absorb impact energy and prevent damage when structural parts collide. There are three main types: cellular plastic buffers made of polyurethane foam; rubber buffers made of compact elastic rubber; and hydraulic buffers which are enclosed hydraulic systems. Cellular plastic buffers absorb more energy with higher impact speeds due to polytropic gas compression in the cells. Rubber buffers have consistent energy absorption for both static and dynamic loads. Hydraulic buffers provide uniform deceleration and the smallest possible braking force over the shortest distance. Buffer selection depends on the application mass and speed to provide the required energy absorption capacity to prevent deformation while keeping final forces low.
Design of Self Regulating Pressure Valve using Transient Finite Element AnalysisIRJET Journal
This document describes the design of a self-regulating pressure valve using finite element analysis. The valve aims to regulate pressure in a system by mechanically controlling fluid flow. It uses a spring-loaded restrictor plate that closes off flow as a critical pressure is reached. The analysis determines appropriate material, plate thickness, spring stiffness, and other dimensions to withstand loads from fluid pressure and flow. Finite element modeling and steady-state analysis are performed to test the design and ensure stresses remain below yield levels. The goal is to create a purely mechanical system with an automatic response to safely regulate pressure within a specified range.
IRJET- Analysis of Hot Rolled Steel Angles Under TensionIRJET Journal
This document analyzes the block shear capacity and failure mechanisms of hot rolled steel angles used as tension members. It discusses the design strengths according to yielding of the gross section, rupture of the critical section, and block shear. Block shear is a failure that combines tensile rupture on one plane and shear yield or rupture on a perpendicular plane. The document outlines the methodology used to test steel angle specimens in a Universal Testing Machine and compares the results to design equations in the Indian code IS 800:2007. It was found that the limit state method provides more accurate design strengths and is more economical than other methods. Testing confirmed that locally available steel angles meet code criteria.
Computational fluid dynamics simulation of single screw extruders in cable in...eSAT Journals
Abstract The flow of polymer pellets along the solid conveying screw of a single screw extruder is studied by use of a numerical model
based on the Finite Volume Method (FVM). The screw profile of existing Nokia-Malifer plastic extrusion devices (for cable
industries) was mesured.Model predictions used is the Power law for Non-Newtonian Fluid, the results are compared with
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3. DELTA PT®
F1 rad
R1 F1 ax
New possible fields of application for high-quality
plastics
Nowadays sometimes alternative materials are considered
for components that used to be made of die cast light
alloys. Modern technical plastics open up new possibilities
because of their improved design potential or for reasons
of weight reduction or recycling. Still the question of how
to securely fasten these components remains unanswered
or is considered very late, even though support is available
during the design process already.
When machine screws are being used a variety of existing
tables and formulas for joint design are known. For self-
tapping assembly in the high-class technical plastics, often
no sufficient information is available. In most cases the
parameters for assembly still have to be determined, whe-
reas standard screws are often not qualified for assembly
in plastics.
The material strength of modern technical plastics is nearly
comparable to that of cast light metal. Furthermore the
possible temperature range is very high so that high class
plastics can be used in the automotive industry, where so
far only cast light metal was suitable. This opens up new
fields of application, thus the according fastening solution
has to be available.
Analysis of material displacement
For the above mentioned reasons EJOT carried out fun-
damental tests that led to the development of the EJOT
DELTA PT®
screw.
The flank geometry was optimized after the consequent
analysis of the material displacement during the thread
grooving process. The deformation of the material takes
place with minimal resistance, which guarantees damage-
free flow of the material.
Minimal radial tension
The optimized thread flank angle of the EJOT DELTA PT®
screw reduces the radial stress compared to common 60°
flank angles of sheet metal screws.
The 20° respectively 30° angle creates only minor radial
tension and therefore allows thin-wall design.
The bigger force in axial direction allows an optimum flow
of the displaced material.
Macro detail
Forces at the thread flank
Predictable performance improvement
4. FV
pFL
pFL
X [mm]
1
10
1.000 10.000 100.000 1.000.000 10.000.000
F[kN]
DELTA PT 50
PT K 50
2
3
High clamp loads
According to general valid construction guidelines the
existing contact pressure has to be smaller than the
permissible contact pressure. If the existing contact
pressure is too high, it may lead to damages of thermopla-
stic components.
A major influence is executed by thread coverage and
thus the thread pitch. The optimum helix angle of the pitch
was developed by optimizing the relation between the
highest possible clamp load and low contact pressure in
the plastic material. Thus a higher flank coverage at equal
installation depth can be achieved. This leads to the possi-
bilty of cost reduction.
High tensile and torsion strength
The enlarged core diameter increases the tensile and tor-
sion strength. As a result of this, even in high-filled thermo-
plastics higher tightening torques and better clamp loads
are being achieved.
Increased fatigue durability
The fatigue durability is essentially improved by an exten-
ded core diameter and an optimum thread design.
The reinforced thread root improves the safety against
flank breakage. The optimized pitch allows a better flank
engagement and, therefore, provides better conditions
against stress fracture of the thread flank.
The comparison between the „Wöhler“ graph of the PT®
and the DELTA PT®
screw in the dimension 50 (= 5.0 mm
diameter) shows an increase of the fatigue strength by
factor 1.5.
„Wöhler“ graph of PT®
and DELTA PT®
screw, tensile
stress oscillatory;
Increased fatigue strength of DELTA PT®
by 50%
compared to PT®
PT®
DELTA PT®
Fatigue strength comparison;
Breakage of the thinner fastener cross section (PT®
) at
lower cycle rate
X [mm] = thread engagement
Contact pressure in the thread
Cycles
Predictable performance improvement
5. FA
fS fP
FSA
FPA
FKR
FS
f = fSA PA
Volker Dieckmann
Dr.-Ing. Gottfried König
Dipl.-Ing. Stephan Weitzel
FORUM
6
Fv
Forces within a screw joint
Acting forces and deformations in the joint during operating
conditions are described in the stress diagramm.
By applying an appropriate tightening torque during assem-
bly, a relating clamp load is being created in the screw joint.
Its reacting force clamps the components together.
This process creates a surface pressure, which has to
be sustained by the materials involved over lifetime even
under thermal stress.
The material of the mating component as well as the
boss material have to resist the resulting contact pressure.
The optimized thread geometry of the DELTA PT®
screw
ensures adequate stress distribution within the plastic
female thread. By using large head diameters, surface
pressure under the head can be minimized.
Please derive more information from further literature or the
EJOT Forum 6.
Stress diagramm
Fv
clamp load
FSA
additional axial screw deformation force
FPA
force to unload component
FA
operating load
FKR
remaining clamp load
FS
force of the fastener
fS
elastic elongation of fastener
fP
shortening of the clamped part
fSA
screw elongation under dynamic pressure
fPA
shortening of the clamped part
Spring line screw
Spring line clamped part
Force F
Length
Technical Report
Direct screw fastening
on dynamic and thermic
stressed components
by means of a newly
developed thread design
EJOT®
The Quality Connection
Predictable performance improvement
6. Clamp load oriented design
In addition to the improved engineering features of the
screw, the prognosis program DELTA CALC®
was
developed for DELTA PT®
. The prognosis program sup-
ports the dimensioning of the fastener and also assists in
determining the load carrying ability.
In accordance with VDI 2230, a clamp load oriented design
is possible, whereas lifetime and durability of the screw
joint under temperature stress can now be forecasted.
This allows qualitative allegations about the function of
the screw joint under static stress.
For further information about the EJOT prognosis
program, please contact our sales force or our hot-
line.
EJOT Hotline
Phone: +49 2752 109-123
Fax: +49 2752 109-268
E-Mail: hotline@ejot.de
Prognosis program
The EJOT prognosis program enables dimensio-
ning of screw joints for the future. That adds safety
during the design stage.
A practical test with off-tool components can be
done in the EJOT APPLITEC.
7. 1,8
1,6
1,4
1,2
1,0
0,8
0,6
0,4
0,2
0,0
90
80
70
60
50
40
30
20
10
0
0 1000 2000 3000 4000 5000 6000 7000
High strength under vibration
The special combination of thread pitch and flank geometry
of the EJOT DELTA PT®
allows high vibration safety. This
safety results from the retarding effort between plastic and
thread flank on the one hand and the thread pitch which is
smaller than the friction angle on the other hand.
Thus better conditions against self loosening of the
fastener are being achieved.
Long lifetime
If a force is applied to polymer materials, a reduction of
tension by creeping and relaxation can be observed over a
certain period of time. With the development of the EJOT
DELTA PT®
screw a lot of attention was given to this phe-
nomenon. Due to the optimized thread geometry and high
thread flank engagement a low surface pressure and thus a
maximized clamp load over life time can be observed.
Clamped part
Discs
boss
Test setup for detection of clamp force FCl
Calculated for improved performance
Example diagram: course of clamp load over time
Temperature
Clamp load FCl
time [min]
force[kN]
temperature[C°]
Load cell
8. 10
F(kN)
M(Nm)
Key:
Ath
= thread coverage di
= installation depth
P = pitch Tt
= tightening torque
dh
= hole diameter Fc
= clamp load
Reduction of fastener length and/or diameter:
An example is supposed to demonstrate, how the screw
length or the screw diameter can be reduced by using
DELTA PT®
screws. A PT®
screw with a 30° profile angle and
core recess is compared to a DELTA PT®
screw. Assuming
the same thread engagement, which depends on pitch,
insertion depth and flank geometry, possibilities as shown in
the chart will result. (Pictures , , )
The thread enagagement resulting from conventional 30°
screws can be achieved by using DELTA PT®
with a lower
insertion depth or a smaller nominal diameter. As an alterna-
tive, a DELTA PT®
screw with the same dimensions can be
used in order to reach a higher clamp load.
Application example
Using the example of a new generation of valves, the prac-
ticability of the ratio potential can be demonstrated. The
previous construction solution was analyzed for savings
potential. In the existing solution so far a 6 mm screw had
been used. The joint was recalculated with the EJOT pro-
gnosis programme DELTA CALC®
(see also p. 7) and the
results indicated an over-dimensioned thread diameter.
Thus for the first prototypes the new design of the valves was
then dimensioned for a 5 mm DELTA PT®
screw. The tests
produced the following results:
Ti
: 2,45 Nm
Ts
: 8,44 Nm
Tt
: 4,5 Nm
The valves were then put into the life cycle test with these
assembly parameters. Here, no leak problems emerged. The
assembly with the new construction design is running since
quite some time without any failures now.
For the valve producer the reduction of the screw diameter
due to the use of the DELTA PT®
screw resulted in the minmi-
zation of the component‘s wall thicknesses. The component
could thus be produced with less material employment,
which also led to reduced cycle times in production. The
smaller thread diameter led to considerable cost savings and
a general weight reduction of the component.
Ratio potential
Destruction of joint
Failure
Screw breakage
Boss compression
Ti
+ Ttf
+ Thf
Material: Ath
P dh
di
Tt
Fc
PA6 GF30 mm2
mm mm mm Nm kN
PT®
K 50 35 2,24 4,0 13,24 2,9 1,4
DELTA PT®
50 35 1,80 4,0 9,88 2,9 1,8
DELTA PT®
40 35 1,46 3,2 11,75 2,9 2,4
DELTA CALC®
Diagram
If an existing PT®
screw is being replaced by a DELTA PT®
screw,
screw diameter and/or screw length can be reduced with a con-
sistent thread coverage
Initial situation
EJOT PT®
K 50x16
Alternative A
EJOT DELTA PT®
50x12
Alternative B
EJOT DELTA PT®
40x16
9. 11
dT
= 2 x d1
dh
dE
te=2xd1
db
= 0,8 x d1
Design recommendations
The precondition for a safe screw joint is the functio-
nal design of the components.
In principle, the boss design should correspond to the
illustrated design recommendation.
The counterbore is of special importance, as it ensures
a favourable edge stress reduction, thus preventing boss
cracking. In addition, the counterbore acts as a lead-in and
guidance during initial thread forming.
Boss design
The most favourable hole diameter has in most cases
proven to be:
dh
= 0,8 x d1
For higher filled materials or materials with a bigger
strength the hole diameter can be increased up to
dh
= 0,88 x d1
.
Revolution speed
With the use of a DELTA PT®
screw the default recommen-
dation of 500 r/min can easily be increased to 1000 r/min
in many plastics - without significant slumps in achievable
clamp load or stripping torque.
Design recommendations have been worked out on the
basis of extensive laboratory tests. In practical operations,
deviations of these recommendations may occur due to:
l processing conditions of the material
l design of the injection tool
l distance from the injection point
l the formation of welding lines
l local textures caused by additives and fillings
l materials often variate in the percentage of the
composition
Thus, fastening tests should be carried out with initial sam-
ples. For this purpose, EJOT operates its own application
laboratory, the EJOT APPLITEC.
d1
= Nominal-Ø of the screw
dE
= d1
+ 0,2 mm
T [Nm] FCl
at Ts
[kN]
Mean Ti
Mean Ts
Mean FCl
Material: fibre-glass-reinforced polyamide
The graph shows that an increased revolution speed is possible with
constant FCl
and Ts
when a DELTA PT®
screw is used
n [r/min]
0,3to0,4xd1
10. 12
0 2 4 6 8 10
30,0
25,0
20,0
15,0
10,0
5,0
8
7
6
5
4
3
2
1
0
0 0,2 0,4 0,6 0,8 1,0 1,2
6
5
4
3
2
1
0
Tigthening torques and repeat accuracy
In order to ensure safe screw joints and smooth assem-
blies, many influencing factors have to be considered.
A sufficiently high distance between installation and strip-
ping torque is as important as the use of an appropriate
drive tool featuring torque and/or torque angle shut off.
The tightening torque is calculated as a function of the
required clamp force. The driver tool is to be adjusted
accordingly. Component tests should be carried out to
establish the repeat accuracy as well as the real clamp load
in order to consider all influences which have not yet been
determined.
Under common design circumstances a several time
repeat assembly is possible. In accordance with VDE 0700
the general requirements can be achieved.
Assembly technique
Material: ABS
Screw: EJOT DELTA PT®
80
Hole-Ø: 5,80 – 6,30 mm, conical
Penetration depth: 17 mm
Ti
: Installation Torque TS
: Stripping Torque
Tt
: Tightening Torque Tl
: Loosening Torque
Torque[Nm]
10 times repeat assembly
Number of repeat assemblies
Assembly start
Head contact
Destruction of joint
Example graph: Installation of DELTA PT®
Clampload[kN]
Torque[Nm]
Course of torque (Tt
)
Clamp load
Torque test
Course of torque (Ts
)
Ti
TL
Tt
Ts
(10)
Creation of
clamp load
Time [sec]
14. 16
js 14 0,12 0,15 0,18
js 16 0,30 0,375 0,45 0,55 0,65 0,80 0,95 1,10
+_
+_
+_ +_
+_+_ +_+_ +_+_+_
g
g
g
g
g
g
g
g
g
z z z z zz
Nominal value [mm]
Tolerance over 3 over 6 over 10 over 18 over 30 over 50 over 80
to 3 to 6 to 10 to 18 to 30 to 50 to 80 to 120
h 14
0 0 0 0 0
- 0,25 - 0,30 - 0,36 - 0,43 - 0,52
h 15
0 0 0 0 0
- 0,40 - 0,48 - 0,58 - 0,70 - 0,84
EJOT DELTA PT®
14 16 18 20 22 25 30 35 40 45 50 60 70 80 100
screw
External-Ø d1 1,4 1,6 1,8 2,0 2,2 2,5 3,0 3,5 4,0 4,5 5,0 6,0 7,0 8,0 10,0
Tolerance
+0,08 +0,08 +0,08 +0,08 +0,08 +0,10 +0,10 +0,10 +0,10 +0,10 +0,15 +0,15 +0,18 +0,18 +0,25
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Special variations /Examples
Special variations are available.
Please contact the EJOT application engineers to realize your multifunctional designs.
Head style Labelling Drive Dia-
meter
Labelling Length Thread-
end
Labelling Surface
11 Z
H
C
1,00
1,20
10
12
min. 2xd Standard -- Zn-blue
12 Z
H
C
Short dog
point
Z DeltaTone
51 -- 4,00 40 14 Pilot
point
R Zn-Ni
52 -- Cutting-
edge
S DeltaProtekt
8,00
10,00
80
100
max. 10xd
DELTA PT WN 54 x11 H 40 14 R Zn-blue
Tolerances
Example of ordering
15. 17
14 16 18 20 22 25 30 35 40 45 50 60 70 80 100
Ø esterno d1 1,4 1,6 1,8 2,0 2,2 2,5 3,0 3,5 4,0 4,5 5,0 6,0 7,0 8,0 10,0
Lunghezza L [mm]
3,0 ± 0,300
3,5 ± 0,375
4,0 ± 0,375
4,5 ± 0,375
5,0 ± 0,375
6,0 ± 0,375
7,0 ± 0,45 R S
8,0 ± 0,45 R R R S S
9,0 ± 0,45 R R R R, S S S
10,0 ± 0,45 R R R R, S S S
11,0 ± 0,55 R R R R, S R, S S S
12,0 ± 0,55 R R R R, S R, S R, S S S
14,0 ± 0,55 R R R R, S R, S R, S R, S S S
15,0 ± 0,55 R R R R, S R, S R, S R, S S S S
16,0 ± 0,55 R R R R, S R, S R, S R, S R, S S S
18,0 ± 0,55 R R R R, S R, S R, S R, S R, S R, S S
20,0 ± 0,65 R R R, S R, S R, S R, S R, S R, S S
21,0 ± 0,65 R R, S R, S R, S R, S R, S R, S R, S
22,0 ± 0,65 R R, S R, S R, S R, S R, S R, S R, S
24,0 ± 0,65 R, S R, S R, S R, S R, S R, S R, S
25,0 ± 0,65 R, S R, S R, S R, S R, S R, S R, S
27,0 ± 0,65 R, S R, S R, S R, S R, S R, S
30,0 ± 0,65 R, S R, S R, S R, S R, S R, S
35,0 ± 0,80 R, S R, S R, S R, S R, S
36,0 ± 0,80 R, S R, S R, S R, S
40,0 ± 0,80 R, S R, S R, S R, S
42,0 ± 0,80 R, S R, S R, S
45,0 ± 0,80 R, S R, S R, S
48,0 ± 0,80 R, S R, S
50,0 ± 0,80 R, S R, S
60,0 ± 0,95 R, S
70,0 ± 0,95
80,0 ± 0,95
S
R
Chrom VI free surfaces:
l zinc clear / blue passivated
l zinc clear / blue passivated with EJOSEAL
(240h resistance to Zn-corrosion)
l zinc clear / thick film passivation
l ZnFe or ZnNi / transparent passivated
(with or without black top coats)
l ZnNi, black passivated
l zinc flake coatings (e.g. Delta Protekt)
Fastener materials:
l Through hardened steel
according to DIN EN ISO 10263 T4
with material property [PT 10] (WN 5461, part 2)
l Stainless steel [A2], [A4]
l Aluminium [Alu]
More information under:
EJOT Hotline
Phone +49 2752 109-123
Fax +49 2752 109-268
e-mail: hotline@ejot.de
Possible manufacturing range of EJOT DELTA PT®
screws
EJOT DELTA PT®
screw
Length
Upper line = minimal length
(countersunk head length Lmin
= L + 2 mm)
Lower line = maximal length
Manufacturing with cutting edge possible
Manufacturing with pilot point possible
Length 60 mm with partial thread only
(partial thread length 4 x d1
)
Special geometries upon request!
∧
∧
Manufacturing range
16. 18
® Design Consultation
A major consideration of today‘s product manufacture is the
basic need to be cost competitive. Significant in achieving
this objective is the design process. No other part of the cost
structure is influenced more than by design.
Generally speaking, the development of a product, which
represents about 10% of the overall costs, determines about
70% of the costs for the final product.
Often the design of the fixing is considered to be of low
importance; however, it is the fastener that holds the com-
ponents together to make the finished product. With this in
mind the design engineer should consider which fastening
method to use during the design conception stage to avoid
expensive dessign changess late on in the design process or
even when the product goes into production.
To assist our customers in this process EJOT offers sup-
port during the design stage by comprehensive application
engineering services. These services provide accurate
informationon product performance and result in design
recommendations that can be used safely on the product
line.
Consequent Application Engineering
The continous work with our customers and their application
problems greatly enhances our understanding of fastener
technique and opens up possibilities for innovation. There-
fore, we consequently improve our products to meet custo-
mer demands and needs.
On top of our highly qualified engineers and application
engineering advisors, we offer the service of our applica-
tion laboratory called EJOT APPLITEC. Here we carry out a
series of test procedures on our customers‘ applications that
enable us to thoroughly analyze the strengths and capabili-
ties of their parts. Also, new fastening techniques are being
developed in in the EJOT APPLITEC.
Our knowledge is passed on to our customers and therefore
supports their efforts towards more rational fastening and
assembly techniques.
Detailed test reports, technical advice on site, acknow-
ledged seminars and technical publications show our conti-
nued commitment to impart our knowledge.
Your system partner
Test rack at EJOT APPLITEC
Test report
Internal Seminar
17. 19
®Logistic and Data Exchange
It is our aim to keep procurement and warehousing costs as
low as possible by simultaneously offering product availabi-
lity and quality.
With respect to simplified procuring processes, EJOT
offers a variety of cost reducing procedures and services.
The continued analysis of our customers‘ demands and
advanced logistics procedures lead to high availability of
our products. Skeleton contracts and delivery schedules
via electronic data interchange facilitate and accelerate the
processing times of our products.
Quality for Automated Assembly
The fasteners grade of purity has a significant impact on the
minimisation of failure and thus leads to a high availibility of
the assembly machine. Historically, the standard quality in
commercial fastener manufacture is not sufficient for today’s
high quality requirements since originally it has been desi-
gned for mainly manual assembly.
EJOT introduced the EJOMAT®
Quality to ensure the
most cost-effective usage of our customers‘ automated
assembly machines.
The grade of purity offered by EJOMAT®
Quality is 10 times
higher than the usual standard quality which means increa-
sed availability of assembly machine and decreased assem-
bly down time costs.
EJOMAT®
, quality that pays for itself.
Your system partner
Modern PPS-systems lead to high accuracy in supply and
short through put times
EJOMAT®
for fully automated assembly
EJOT Sales Organization
In addition to EJOT companies throughout Europe a growing
number of Licensees in North South America and Asia
ensures the global availibility of products and local support.
Contact details can be found on our homepage
www.ejot.com.
18. ®
312/2/05.03
EJOT GmbH Co. KG
Industrial Fasteners Division
Untere Bienhecke
D-57334 Bad Laasphe
P.O. Box 1163
D-57323 Bad Laasphe
phone +49 2752 109-0
fax +49 2752 109-141
e-mail: industrie@ejot.de
Internet: www.ejot.com
EJOT The Quality Connection®