Eddy currents are loops of electrical current induced within conductors by a changing magnetic field in the conductor, due to Faraday's law of induction. Eddy currents flow in closed loops within conductors, in planes perpendicular to the magnetic field.
The magnitude of the current in a given loop is proportional to the strength of the magnetic field, the area of the loop, and the rate of change of flux, and inversely proportional to the resistivity of the material.
This Project was directed at creating an integrated electric motor and eddy current brake. This combination is designed to be used in the automotive industry as an electric all-wheel drive system that can be managed by available traction and stability control technology. This project addresses the physical concept of using an induced electromagnetic field to slow the proposed vehicle speed. The main goal is lessening the lifetime maintenance of a vehicle and eliminating several high maintenance items. This system is designed as a “frictionless” system and although it is not completely frictionless it eliminates the need for standard hydraulic brake pads and rotors which wear and fail due to friction material loss. This saves the consumer's time and money in maintenance.
This Project was directed at creating an integrated electric motor and eddy current brake. This combination is designed to be used in the automotive industry as an electric all-wheel drive system that can be managed by available traction and stability control technology. This project addresses the physical concept of using an induced electromagnetic field to slow the proposed vehicle speed. The main goal is lessening the lifetime maintenance of a vehicle and eliminating several high maintenance items. This system is designed as a “frictionless” system and although it is not completely frictionless it eliminates the need for standard hydraulic brake pads and rotors which wear and fail due to friction material loss. This saves the consumer's time and money in maintenance.
Contents- Introduction of eddy current Introduction of eddy current brake Circular eddy current brake Linear eddy current brake How eddy current brake works? Advantages Disadvantages Applications Future Aspects conclusion
An eddy current brake, like a conventional friction brake, is a device used to slow or stop a moving object by dissipating its kinetic energy as heat. However, unlike electro-mechanical brakes, in which the drag force used to stop the moving object is provided by friction between two surfaces pressed together, in an eddy current brake the drag force is an electromagnetic force between a magnet and a nearby conductive object in relative motion, due to eddy currents induced in the conductor through electromagnetic induction. A conductive surface moving past a stationary magnet will have circular electric currents called eddy currents induced in it by the magnetic field, due to Faraday's law of induction. By Lenz's law, the circulating currents will create their own magnetic field which opposes the field of the magnet. Thus the moving conductor will experience a drag force from the magnet that opposes its motion, proportional to its velocity. The electrical energy of the eddy currents is dissipated as heat due to the electrical resistance of the conductor. In an electromagnetic brake the magnetic field may be created by a permanent magnet, or anelectromagnet so the braking force can be turned on and off or varied by varying the electric current in the electromagnet's windings. Another advantage is that since the brake does not work by friction, there are no brake shoe surfaces to wear out, necessitating replacement, as with friction brakes. A disadvantage is that since the braking force is proportional to velocity the brake has no holding force when the moving object is stationary, as is provided by static friction in a friction brake, so in vehicles it must be supplemented by a friction brake. Eddy current brakes are used to slow high-speed trains and roller coasters, to stop powered tools quickly when power is turned off, and in electric meters used by electric utilities.
Electromagnetic braking for physically challenged peopleJustin Mathew
This is a part of our project. We are designing an easy driving system for physically challenged people. And we found that this is the faster, smatter and better braking system. This is the future of braking system in automobile.
Power generation in footsteps by Piezoelectric materialsMelwin Dmello
Power generation in footsteps by piezo electric transducers - A project work by students of Alva's institute of engineering and technology, Moodbidre, Mangalore....
Slides created by Melwin Dmello... (ph; 8147814891)
Contents- Introduction of eddy current Introduction of eddy current brake Circular eddy current brake Linear eddy current brake How eddy current brake works? Advantages Disadvantages Applications Future Aspects conclusion
An eddy current brake, like a conventional friction brake, is a device used to slow or stop a moving object by dissipating its kinetic energy as heat. However, unlike electro-mechanical brakes, in which the drag force used to stop the moving object is provided by friction between two surfaces pressed together, in an eddy current brake the drag force is an electromagnetic force between a magnet and a nearby conductive object in relative motion, due to eddy currents induced in the conductor through electromagnetic induction. A conductive surface moving past a stationary magnet will have circular electric currents called eddy currents induced in it by the magnetic field, due to Faraday's law of induction. By Lenz's law, the circulating currents will create their own magnetic field which opposes the field of the magnet. Thus the moving conductor will experience a drag force from the magnet that opposes its motion, proportional to its velocity. The electrical energy of the eddy currents is dissipated as heat due to the electrical resistance of the conductor. In an electromagnetic brake the magnetic field may be created by a permanent magnet, or anelectromagnet so the braking force can be turned on and off or varied by varying the electric current in the electromagnet's windings. Another advantage is that since the brake does not work by friction, there are no brake shoe surfaces to wear out, necessitating replacement, as with friction brakes. A disadvantage is that since the braking force is proportional to velocity the brake has no holding force when the moving object is stationary, as is provided by static friction in a friction brake, so in vehicles it must be supplemented by a friction brake. Eddy current brakes are used to slow high-speed trains and roller coasters, to stop powered tools quickly when power is turned off, and in electric meters used by electric utilities.
Electromagnetic braking for physically challenged peopleJustin Mathew
This is a part of our project. We are designing an easy driving system for physically challenged people. And we found that this is the faster, smatter and better braking system. This is the future of braking system in automobile.
Power generation in footsteps by Piezoelectric materialsMelwin Dmello
Power generation in footsteps by piezo electric transducers - A project work by students of Alva's institute of engineering and technology, Moodbidre, Mangalore....
Slides created by Melwin Dmello... (ph; 8147814891)
Presentation to the ASME Rail Transportation Division Fall Technical Conference in Roanoke, VA on October 12, 2010. Paper available from ASME www.asme.org #RTDF2010-42009.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
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3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
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2. CONTENT
INTRODUCTION
NEED OF EDDY CURRENT BRAKING SYSTEM
OBJECTIVE
EDDY CURRENT PRINCIPLE
TIME CONTANT EQUATION
CONSTRUCTION
BASIC ELEMENTS REQUIRED
THINGS DONE TILL NOW
DC MOTOR
SHAFT DESIGN
LITERATURE REVIEWS
ADVANTAGES
DISADVANTAGES
TILL NOW APPLICATIONS
PREPERATIONS DONE FROM OCT TO DEC
FUTURE PLANNING
APPX. COST MODEL
REFERENCES
3. INTRODUCTION
An eddy current brake, like a conventional friction brake, is a device used to
slow or stop a moving object by dissipating its kinetic energy as heat.
the drag force in an eddy current brake is an electromagnetic force between
a magnet and a nearby conductive object in relative motion, due to eddy
currents induced in the conductor through electromagnetic induction.
In an eddy current brake the magnetic field may be created by a permanent
magnet, or an electromagnet so the braking force can be turned on and off or
varied by varying the electric current in the electromagnet's windings
4. NEED OF EDDY CURRENT BRAKING
SYSTEM
When you have to brake quickly, the only thing that comes between safe stopping and
disaster is the simple science of friction: you slow to a halt when two surfaces rub
together
Friction brakes have a big drawback too: every time you use them, they wear out a
little bit, and that means they're relatively expensive and there coefficient of friction
decreases with time, hence possible chance of accident.
One option is to slow things down with the force of electromagnetism instead of
friction
5. OBJECTIVE
Design of Eddy current braking system(Circular type)
Generation of eddy current in Conductive, Non-Magnetic Material, using permanent
magnets and rotation using dc motor.
Analysis of load on shaft due to circular disk.
Use of belt pulley system to transmit power to shaft, hence study the same.
Use of Radial thrust bearing to support shaft, hence study the same.
6. EDDY CURRENT PRINCIPLE
Eddy currents are loops of electrical current induced within conductors by a
changing magnetic field in the conductor, due to Faraday's law of induction. Eddy
currents flow in closed loops within conductors, in planes perpendicular to the magnetic
field. They can be induced within nearby stationary conductors by a time-varying
magnetic field created by an AC electromagnet or transformer, for example, or by
relative motion between a magnet and a nearby conductor.
The magnitude of the current in a given loop is proportional to the strength of the
magnetic field, the area of the loop, and the rate of change of flux, and inversely
proportional to the resistivity of the material
7. TIME CONSTANT EQUATION
τ = 2𝜌r^2/σD^2B^2
ρ= density of material
σ= specific conductivity
r= depth of disk/2
D= diameter of magnet exposure
B= magnetic field
8.
9. BASIC ELEMENTS REQUIRED(In Our
Design)
Dc motor(to rotate shaft)
Shaft (to carry circular disk)
Power transfer system (using belt pulley drive)
Aluminium or copper disk(non magnetic and conductive, to generate eddy current)
Permanent magnets( to generate Lorentz force)
Base or stand(to support the system)
Thrust Bearings (so that shaft could rotate freely)
Dc battery(to run dc motor)
10. THINGS DONE TILL NOW
Study of eddy current phenomena, and control their generation.
Detailed analysis of how to generate eddy current in copper and aluminium circular
disk.
Study of dc motors, and principle behind their working.
Study on how to design shaft based on strength.
Viewed, analysed and studied previous models and prototypes of electromagnet,
friction and eddy current braking system
11. DC MOTOR
A DC motor is any of a class of rotary electrical machines that converts direct
current electrical power into mechanical power.
Permanent magnet stators:- A PM motor does not have a field winding on the
stator frame, instead relying on PMs to provide the magnetic field against
which the rotor field interacts to produce torque. Compensating windings in
series with the armature may be used on large motors to improve
commutation under load. Because this field is fixed, it cannot be adjusted for
speed control.
12. SHAFT
Shaft is a common and important machine element. It is a rotating member,
in general, has a circular cross-section and is used to transmit power. The
shaft may be hollow or solid. The shaft is supported on bearings and it rotates
a set of gears or pulleys for the purpose of power transmission. The shaft is
generally acted upon by bending moment, torsion and axial force. Design of
shaft primarily involves in determining stresses at critical point in the shaft
that is arising due to aforementioned loading.
Design based on Strength :-In this method, design is carried out so that stress
at any location of the shaft should not exceed the material yield stress.
However, no consideration for shaft deflection and shaft twist is included.
Basic stress equations :
Bending stress
Where,
M : Bending moment at the point of interest
do : Outer diameter of the shaft
13. Maximum shear stress theory : Design of the shaft mostly uses maximum
shear stress theory. It states that a machine member fails when the maximum
shear stress at a point exceeds the maximum allowable shear stress for the
shaft material.
14. LITERATURE REVIEWS
Mcconnell, H.M., ‘‘Eddy-current phenomena in ferromagnetic material,’’AIEE
Transactions, Vol. 73, part I, pp. 226–234, July, 1954.
Gagarin, G., Kroger, U. and Saunweber, E., ‘‘Eddy-current magnetic track brakes for
high speed trains,’’ Joint ASME/IEEE/AAR Railroad Conference, pp. 95–99, 1987.
“Effective magnetic properties of a composite material with circular conductive
elements ”,M. Gorkunov1;a, M. Lapine1, E. Shamonina2, and K.H. Ringhofer,
Published online 31 July 2002 The European journal of physics .
The Design Of Eddy-Current Magnet Brakes ,Der-Ming Ma, Jaw-Kuen Shiau
“Department of Aerospace Engineering, Tamkang University, Danshuei, Taiwan 25137,
Republic of China” Received December 2009, Accepted December 2010 No. 09-
CSME-73, E.I.C. Accession 3159.
15. International Journal of Innovative Research in Science, Engineering and Technology
An ISO 3297: 2007 Certified Organization Volume 3, Special Issue 2, April 2014
“Innovative Electro Magnetic Braking System” Sevvel, Nirmal Kannan , Mars Mukesh
16. PATENTS
“ EP0497329” which is an eddy current drum brake. When you want to engage this
break you rotate permanent magnets so that their magnetic fields are pointed outward
through the conductive drum to produce eddy currents. When you want to turn the
break off you rotate the magnets so that their magnetic fields go in a circle instead of
going out through the break drum.
The second patent is US patent “6,659,237”. This patent controls the strength of the
eddy current breaking by moving the magnets closer or further apart.
17. ADVANTAGES
Quiet
Wear less
Noiseless
No smell or pollution
Cheap(80% less than friction brakes)
Little or no Maintenance
19. TILL NOW APPLICATION OR USES
Roller-coaster
Some versions of the German Inter City Express (ICE) train
Japanese Shinkansen ("bullet train")
French TGV
Machines, such as circular saws and other power equipment
Things like rowing machines and gym machines to apply extra resistance to the moving
parts so your muscles have to work harder.
20. PREPERATIONS DONE FROM OCT TO DEC
October:- Studied eddy current generation, principle and previous models.
November:- study of shaft and belt pulley drive system.
December: Studied dc motor and dc battery.
21. FUTURE PLANNINGS
Assemble of parts and accessories brought to form a working model, performing
braking, using eddy current.
Analysis of force and load on shaft, due to circular disk.
Selection of axial thrust bearing based on load requirement.
Establish relationship between magnet distance and inertia force of rotating disk.
23. REFERENCES
C. S. Maclatchy, P, Backman, L. Bogan (1993) "A quantitative magnetic braking
experiment", American Journal of Physics 61:1096
G. Ireson & J. Twidle (2008) "Magnetic braking revisited: Activities for the
undergraduate laboratory", European Journal of Physics 29:745–51
E. Simeu and D. Georges, “Modeling and control of an eddy current brake,” Control
Engineering Practise, vol. 4, no. 1, pp. 19–26, 1996.
Drive Source International, INC
http://www.explainthatstuff.com/eddycurrentbrakes.html
Patent EP0497329
US patent 6,659,237