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Concrete
• One of the very important and widely used
  material in construction
• The Grade of the concrete is specified by its 28
  day’s cube strength (E.g. M20 means the cube
  strength is 20 N/sq.mm)
• Concrete used on works is specified according
  to IS 456 (2000).

                                              1
•Consists of Portland cement, water, and aggregate ( Fine&
Coarse )

•Cement, water and fine aggregate – mortar

-Admixtures added for specific purposes like

   – Entrain numerous microscopic air bubbles
   – Retard the initial set of the concrete
   – Waterproof the concrete , etc.



                                                             2
Concrete chain
Cement supply       sand supply           Coarse aggregate            Water supply
                                              supply




                      Transporting, unloading and stacking


                                   Gauging


                                    Mixing              Slump test

        Cube test
                                  Transporting


                                    Placing

                                                                               3
                                  Compaction                 Curing
PROPORTIONING CONCRETE MIXTURES
• For successful utilization, the mixtures must be properly
  proportioned ( Mix design )

Concrete Mix Design-IS 10262

Designed to achieve a defined

• workability

• strength

• durability

                                                              4
BATCHING AND MIXING OF CONCRETE
              MATERIALS
 • Batching is weighing or volumetrically measuring and
   introducing into the mixer the ingredients for a batch of
   concrete
 • A batch is the quantity of concrete mixed at one time

 More accurate to measure by weight




• As per IS 4925 : 1968 - specification for concrete batching
  and mixing
                                                                5
Slump test to test workability




                                 6
Cube test to test the strength




                                 7
Formwork system
It is a mold used to shape the concrete and support the
concrete until it attains sufficient strength to carry its
own weight.
Introduction
 No desirable structure can be built without the use
 of formworks.

 Such is the importance of formwork that it constitutes
   30% of Cost       60% of Time

          Construction

 Apart from that the quality of concrete finish and
 soundness of concrete depends very much on the
 formwork system.
Types of Formwork
Formwork can be divided into two approaches :

 Traditional approach

 Systematic approach (System formwork)
Traditional formwork system in         System formwork in Progress
Progress




                                        Collapsible                 A network of
Wooden         A network of
                                        type props                  wooden H-beams
posts          wooden beams
                                        (CT props)                  to support the
(ballies)      to support the
                                                                    sheathing.
               sheathing
                                   Pictures and sketches taken from L&T- DOKA formwork manuals
Column Formwork




Pictures and sketches taken from L&T- DOKA formwork manuals
Wall Formwork




Pictures and sketches taken from L&T- DOKA formwork manuals
Beam Forming Support




Pictures and sketches taken from L&T- DOKA formwork manuals

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Concrete technology

  • 1. Concrete • One of the very important and widely used material in construction • The Grade of the concrete is specified by its 28 day’s cube strength (E.g. M20 means the cube strength is 20 N/sq.mm) • Concrete used on works is specified according to IS 456 (2000). 1
  • 2. •Consists of Portland cement, water, and aggregate ( Fine& Coarse ) •Cement, water and fine aggregate – mortar -Admixtures added for specific purposes like – Entrain numerous microscopic air bubbles – Retard the initial set of the concrete – Waterproof the concrete , etc. 2
  • 3. Concrete chain Cement supply sand supply Coarse aggregate Water supply supply Transporting, unloading and stacking Gauging Mixing Slump test Cube test Transporting Placing 3 Compaction Curing
  • 4. PROPORTIONING CONCRETE MIXTURES • For successful utilization, the mixtures must be properly proportioned ( Mix design ) Concrete Mix Design-IS 10262 Designed to achieve a defined • workability • strength • durability 4
  • 5. BATCHING AND MIXING OF CONCRETE MATERIALS • Batching is weighing or volumetrically measuring and introducing into the mixer the ingredients for a batch of concrete • A batch is the quantity of concrete mixed at one time More accurate to measure by weight • As per IS 4925 : 1968 - specification for concrete batching and mixing 5
  • 6. Slump test to test workability 6
  • 7. Cube test to test the strength 7
  • 8. Formwork system It is a mold used to shape the concrete and support the concrete until it attains sufficient strength to carry its own weight.
  • 9. Introduction  No desirable structure can be built without the use of formworks.  Such is the importance of formwork that it constitutes 30% of Cost 60% of Time Construction  Apart from that the quality of concrete finish and soundness of concrete depends very much on the formwork system.
  • 10. Types of Formwork Formwork can be divided into two approaches :  Traditional approach  Systematic approach (System formwork)
  • 11. Traditional formwork system in System formwork in Progress Progress Collapsible A network of Wooden A network of type props wooden H-beams posts wooden beams (CT props) to support the (ballies) to support the sheathing. sheathing Pictures and sketches taken from L&T- DOKA formwork manuals
  • 12. Column Formwork Pictures and sketches taken from L&T- DOKA formwork manuals
  • 13. Wall Formwork Pictures and sketches taken from L&T- DOKA formwork manuals
  • 14. Beam Forming Support Pictures and sketches taken from L&T- DOKA formwork manuals

Editor's Notes

  1. CE503 Construction Methods & Equipment
  2. CE503 Construction Methods & Equipment
  3. CE503 Construction Methods & Equipment