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waste water treatment using constructed
wetlands
1
Coconut Shell As Coarse Aggregate
In The Concrete
PRESENTED BY
AGLAIA
Introduction
waste water treatment using constructed
wetlands
2
 With increased population and modern living habits,
production of waste material is increasing at fast pace and
its disposal has become a genuine problem.
 To minimize the waste, we can utilize the waste materials
for some positive activity.
 Coconut shell can be used as a coarse aggregate to produce
light weight concrete.
Coconut Shell
waste water treatment using constructed
wetlands
3
 It is the strongest part covered in coconut fruit.
 This shell is naturally created to protect the inner part of
coconut.
Fig. 1 Coconut shell
Coconut shell Processing
waste water treatment using constructed
wetlands
4
 The coconut shell was sun dried for two months before
being crushed in the quarry.
 The crushed Coconut shell material was later transported
to the laboratory where they were thoroughly cleaned and
washed, then allowed to dry under ambient temperature.
 Properties of coconut shell aggregate is calculated by
various tests like specific gravity, bulk density, particle
size distribution etc.
waste water treatment using constructed
wetlands
5
Fig:2 Coconut shell before and after crushing
Mechanical properties of Coconut shell
waste water treatment using constructed
wetlands
6
1. Apparent Specific gravity
 It depends on the specific gravity of the minerals of which the
aggregate is composed and also on the amount of voids.
 The results showed that coconut shell has an average specific
gravity of 1.31.
 The value is about 50 percent lower than natural aggregate
hence more aggregate is needed for concrete mix.
waste water treatment using constructed
wetlands
7
2. Bulk density
 It gives information in respect of shape and grading of the
aggregate.
 Obtained Value ranges from 622kg/m3 to 639.48kg/m3 and it is
within the limit for light weight aggregate.
3. Particle size distribution analysis
 The sieve analysis is used to determine the particle size
distribution.
 This was carried to ensure that the resulting concrete is workable.
 The highest percentage of the aggregate passing fell between
sizes 14-20mm.
waste water treatment using constructed
wetlands
8
4. Impact value
 The impact values for coconut shell aggregate ranges from 1.29 to
1.32%.
 Value indicates that it can also be used as construction material.
5. Crushing value
 The average crushing value is 1.16% which is lower than 30%
maximum specified in the code.
6. Abrasion value
 Average abrasion value is 2.23% this is far less than 30%.
 The implication of this result is that coconut shell aggregate have high
resistance to wear.
waste water treatment using constructed
wetlands
9
7. Porosity /water absorption capacity
 The average coconut shells absorption capacity is
approximately 24%.
 This value is within the range for absorption capacity of light
weight aggregates ,which is between 5% and 30%.
8. Elongation index
 The result shows that coconut shell aggregate have index
value approx. 27%.
9. Flakiness index
 The coconut shell flakiness index test ranges from 86.09% to
86.16% .
 The result shows that coconut shell aggregate is a flaky
material.
waste water treatment using constructed
wetlands
10
Table- 1 Mechanical properties of Coconut shell
Experimental Investigations
waste water treatment using constructed
wetlands
11
 The test was carried out for M20 grade concrete.
 design of M20 grade of concrete with and without coconut
shell was carried out for maximum permissible w/c ratio of
0.55.
 The test was done by replacing CA by CS in the
proportions (i) 10%, (ii) 20%, (iii) 30% and (iv) 40% by
volume respectively.
 7 and 28 days compressive strength and density of concrete
was obtained for these concrete mixes.
Material used
waste water treatment using constructed
wetlands
12
 Coconut shell
 Ordinary Portland cement
 Ordinary Portland cement of 53 grades was used in this
study.
Table-2 Properties of cement
waste water treatment using constructed
wetlands
13
 Fine aggregate - Natural sand
 Various tests were conducted on natural sand as per standards
to find the properties of natural sand.
Table 3 Sieve analysis of fine aggregate (Sand).
Mix design of M20 grade concrete
waste water treatment using constructed
wetlands
14
 M20 mix design was carried out according to Indian standards.
 The concrete mix was designed for slump of 60 mm.
 Concrete was designed with and without crushed coconut
shell.
 Coconut shell replaced conventional aggregate by 10%, 20%,
30% and 40% respectively (by volume) and the effect on
compressive strength and density of concrete was observed.
waste water treatment using constructed
wetlands
15
Table 4: Quantities of ingredients per m3 of concrete.
Testing of concrete
waste water treatment using constructed
wetlands
16
 Compressive strength of concrete at 7 and 28 days was
obtained by compression testing machine.
Fig.3:Compression test on concrete cube.
waste water treatment using constructed
wetlands
17
Fig.4:Broken cubes after compressive strength test.
waste water treatment using constructed
wetlands
18
Table 5:Compressive strength of concrete with different quantity
of coconut shell.
Effect of shell on compressive strength
waste water treatment using constructed
wetlands
19
 Compressive strength of coconut shell concrete is
decreasing gradually with increase in quantity of coconut
shell.
 Results also indicate that coconut shell concrete gain less
strength initially (7 days) but shows rapid strength gain at
later stage.
waste water treatment using constructed
wetlands
20
Table 6: Effect of coconut shell quantity on compressive
strength.
Effect of shell on density
waste water treatment using constructed
wetlands
21
 The results show that density decreases with increase in
percentage of coconut shell.
 Decrease is about 7.5% for replacement of 40%.
 The reason for decrease in density owes to relatively low
specific gravity of coconut shell.
waste water treatment using constructed
wetlands
22
Table 7: Effect of coconut shell quantity on density of concrete.
Effect of shell on cement content
waste water treatment using constructed
wetlands
23
 Increase in percentage of coconut shell contents requires
gradual reduction in water/cement ratio so as to maintain
the desired target mean compressive strength.
 In case of 10% replacement, additional quantity of cement
required was only 3.6%.
 For 25% replacement, additional cement content of 81.6kg
per m3 of concrete was required
waste water treatment using constructed
wetlands
24
Table 8: Change in quantities of coarse aggregate, cement
and CS per m3 concrete
waste water treatment using constructed
wetlands
25
Fig. 5. Variation of cement; CA and CS content
per m3 of M20 grade concrete.
Conclusion
waste water treatment using constructed
wetlands
26
 Coconut shell aggregate concrete have density less than
2000 kg/m3 so they have light weight.
 It can reduce the material cost in construction because of
the low cost and its availability is abundance.
 they exhibits more resistance against crushing, impact and
abrasion, compared to crushed granite aggregate.
 There is no need to treat the coconut shell before use as an
aggregate except for water absorption.
Thank you
For more…. Mail to aglaiaconnect2018@gmail.com

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Coconut shell as coarse aggregate in the concrete

  • 1. waste water treatment using constructed wetlands 1 Coconut Shell As Coarse Aggregate In The Concrete PRESENTED BY AGLAIA
  • 2. Introduction waste water treatment using constructed wetlands 2  With increased population and modern living habits, production of waste material is increasing at fast pace and its disposal has become a genuine problem.  To minimize the waste, we can utilize the waste materials for some positive activity.  Coconut shell can be used as a coarse aggregate to produce light weight concrete.
  • 3. Coconut Shell waste water treatment using constructed wetlands 3  It is the strongest part covered in coconut fruit.  This shell is naturally created to protect the inner part of coconut. Fig. 1 Coconut shell
  • 4. Coconut shell Processing waste water treatment using constructed wetlands 4  The coconut shell was sun dried for two months before being crushed in the quarry.  The crushed Coconut shell material was later transported to the laboratory where they were thoroughly cleaned and washed, then allowed to dry under ambient temperature.  Properties of coconut shell aggregate is calculated by various tests like specific gravity, bulk density, particle size distribution etc.
  • 5. waste water treatment using constructed wetlands 5 Fig:2 Coconut shell before and after crushing
  • 6. Mechanical properties of Coconut shell waste water treatment using constructed wetlands 6 1. Apparent Specific gravity  It depends on the specific gravity of the minerals of which the aggregate is composed and also on the amount of voids.  The results showed that coconut shell has an average specific gravity of 1.31.  The value is about 50 percent lower than natural aggregate hence more aggregate is needed for concrete mix.
  • 7. waste water treatment using constructed wetlands 7 2. Bulk density  It gives information in respect of shape and grading of the aggregate.  Obtained Value ranges from 622kg/m3 to 639.48kg/m3 and it is within the limit for light weight aggregate. 3. Particle size distribution analysis  The sieve analysis is used to determine the particle size distribution.  This was carried to ensure that the resulting concrete is workable.  The highest percentage of the aggregate passing fell between sizes 14-20mm.
  • 8. waste water treatment using constructed wetlands 8 4. Impact value  The impact values for coconut shell aggregate ranges from 1.29 to 1.32%.  Value indicates that it can also be used as construction material. 5. Crushing value  The average crushing value is 1.16% which is lower than 30% maximum specified in the code. 6. Abrasion value  Average abrasion value is 2.23% this is far less than 30%.  The implication of this result is that coconut shell aggregate have high resistance to wear.
  • 9. waste water treatment using constructed wetlands 9 7. Porosity /water absorption capacity  The average coconut shells absorption capacity is approximately 24%.  This value is within the range for absorption capacity of light weight aggregates ,which is between 5% and 30%. 8. Elongation index  The result shows that coconut shell aggregate have index value approx. 27%. 9. Flakiness index  The coconut shell flakiness index test ranges from 86.09% to 86.16% .  The result shows that coconut shell aggregate is a flaky material.
  • 10. waste water treatment using constructed wetlands 10 Table- 1 Mechanical properties of Coconut shell
  • 11. Experimental Investigations waste water treatment using constructed wetlands 11  The test was carried out for M20 grade concrete.  design of M20 grade of concrete with and without coconut shell was carried out for maximum permissible w/c ratio of 0.55.  The test was done by replacing CA by CS in the proportions (i) 10%, (ii) 20%, (iii) 30% and (iv) 40% by volume respectively.  7 and 28 days compressive strength and density of concrete was obtained for these concrete mixes.
  • 12. Material used waste water treatment using constructed wetlands 12  Coconut shell  Ordinary Portland cement  Ordinary Portland cement of 53 grades was used in this study. Table-2 Properties of cement
  • 13. waste water treatment using constructed wetlands 13  Fine aggregate - Natural sand  Various tests were conducted on natural sand as per standards to find the properties of natural sand. Table 3 Sieve analysis of fine aggregate (Sand).
  • 14. Mix design of M20 grade concrete waste water treatment using constructed wetlands 14  M20 mix design was carried out according to Indian standards.  The concrete mix was designed for slump of 60 mm.  Concrete was designed with and without crushed coconut shell.  Coconut shell replaced conventional aggregate by 10%, 20%, 30% and 40% respectively (by volume) and the effect on compressive strength and density of concrete was observed.
  • 15. waste water treatment using constructed wetlands 15 Table 4: Quantities of ingredients per m3 of concrete.
  • 16. Testing of concrete waste water treatment using constructed wetlands 16  Compressive strength of concrete at 7 and 28 days was obtained by compression testing machine. Fig.3:Compression test on concrete cube.
  • 17. waste water treatment using constructed wetlands 17 Fig.4:Broken cubes after compressive strength test.
  • 18. waste water treatment using constructed wetlands 18 Table 5:Compressive strength of concrete with different quantity of coconut shell.
  • 19. Effect of shell on compressive strength waste water treatment using constructed wetlands 19  Compressive strength of coconut shell concrete is decreasing gradually with increase in quantity of coconut shell.  Results also indicate that coconut shell concrete gain less strength initially (7 days) but shows rapid strength gain at later stage.
  • 20. waste water treatment using constructed wetlands 20 Table 6: Effect of coconut shell quantity on compressive strength.
  • 21. Effect of shell on density waste water treatment using constructed wetlands 21  The results show that density decreases with increase in percentage of coconut shell.  Decrease is about 7.5% for replacement of 40%.  The reason for decrease in density owes to relatively low specific gravity of coconut shell.
  • 22. waste water treatment using constructed wetlands 22 Table 7: Effect of coconut shell quantity on density of concrete.
  • 23. Effect of shell on cement content waste water treatment using constructed wetlands 23  Increase in percentage of coconut shell contents requires gradual reduction in water/cement ratio so as to maintain the desired target mean compressive strength.  In case of 10% replacement, additional quantity of cement required was only 3.6%.  For 25% replacement, additional cement content of 81.6kg per m3 of concrete was required
  • 24. waste water treatment using constructed wetlands 24 Table 8: Change in quantities of coarse aggregate, cement and CS per m3 concrete
  • 25. waste water treatment using constructed wetlands 25 Fig. 5. Variation of cement; CA and CS content per m3 of M20 grade concrete.
  • 26. Conclusion waste water treatment using constructed wetlands 26  Coconut shell aggregate concrete have density less than 2000 kg/m3 so they have light weight.  It can reduce the material cost in construction because of the low cost and its availability is abundance.  they exhibits more resistance against crushing, impact and abrasion, compared to crushed granite aggregate.  There is no need to treat the coconut shell before use as an aggregate except for water absorption.
  • 27. Thank you For more…. Mail to aglaiaconnect2018@gmail.com