SlideShare a Scribd company logo
OPERATIONAL PERFORMANCE –
INNOVATION AND PROCESS
#UKADBiogas @adbioresources
CHAIR:
GARY JONES, LANGAGE FARM
PANEL:
ALISTAIR WARD, INSTITUTE FOR iNGENIØRVIDENSKA
CHRIS BROWN, UPONOR
STIRLING PAATZ, NEW GENERATION BIOGAS
OLIVER VIGANO, SCHMACK BIOGAS GMBH
Flexible Piping for Innovative Heating
Chris Brown
15 July 2015 ©Uponor 3
Turnover : > €1 billion
Circa 4,000 employees
Uponor Globally
15 July 2015 ©Uponor 4
Uponor pipe solutions for agriculture & biomass
15 July 2015 ©Uponor 5
Courtesy of Jones Celtic BioEnergy
Uponor project Lagewnik
Uponor project Blekendorf
Uponor project Lochhead
- 14 dry fermentation chambers
- 4 pasteurisation tunnels
- 1 percolate storage tank
Biogas plants
Fermenter heating on wall and concrete core activation -
wet and dry fermenters/digesters
15 July 2015 ©Uponor 6
Uponor project Powerfarm, Tuningen
Biogas plants
Fermenter heating on wall and concrete core activation
15 July 2015 ©Uponor 7
Uponor project Werlte – Tichelmann system – before
installation of insulation and outer shell
Uponor project Zarrentin –
Distributor system – insulation and outer shell installed
Biogas plants
15 July 2015 ©Uponor 8
Uponor project Werlte – pipe clamp rail bonded to outer
surface – heating pipes clicked into rails
Uponor project Zarrentin –
Distributor system – distributor installed vertically
Biogas plants
15 July 2015 ©Uponor 9
Uponor project Natarp –
post digester with
additional heating system
outside on concrete wall –
distributor system - before
installation of insulation
and outer shell
Biogas plants
Post digester heating outside on concrete wall
15 July 2015 ©Uponor 10
Concrete wall
97 W/m² calculated
Steel wall
299 W/m² calculated
Biogas plants
Calculation of heating performance using F.E.A.
15 July 2015 ©Uponor 11
Pre-insulated pipe systems
Uponor projects Reeßum, Engeln, Dalkendorf
From CHP to fermenter or to external heat consumers via heat network
15 July 2015 ©Uponor 12
Pre-insulated pipe
Flexible
Light weight yet robust
Very low thermal loss
15 July 2015 ©Uponor 13
Utilisation of waste heat
• Grain drying
• Wood chip drying
• Farmhouse & cottages
• Workshops & offices
• Laundry
• Animal stalls
• Dairy hot water
• Storage barns
• Greenhouses
• Polytunnels
15 July 2015 ©Uponor 14
Uponor project Beimerstetten
Chicken Sheds
Underfloor heating for poultry
breeding and fattening
15 July 2015 ©Uponor 15
Dairy stalls
Meltaway in
plant rooms /
technical areas
UFH in office
areas
Meltaway in
alleys, paths,
waiting areas
and slurry
chambers
Uponor project Barver
Rotary stall, 72 places – 1,300 cows
15 July 2015 ©Uponor 16
Dairy stalls
Uponor project Barver
Meltaway and underfloor heating in
plant rooms & office areas
15 July 2015 ©Uponor 17
Here especially required due to flush
cleaning system for waiting area
Dairy stalls
Uponor project Barver
Meltaway in waiting areas for cows
15 July 2015 ©Uponor 18
Dairy stalls
Uponor project Barver
Concrete core activation (CCA) for slurry
and waste water chambers – anti-freeze
protection
15 July 2015 ©Uponor 19
Angebot
Stand: 28.02.2011
Quelle: UVIS
Thank you for your attention
Visit us at stand D101
OPERATIONAL PERFORMANCE –
INNOVATION AND PROCESS
#UKADBiogas @adbioresources
CHAIR:
GARY JONES, LANGAGE FARM
PANEL:
ALISTAIR JAMES WARD, INSTITUTE FOR iNGENIØRVIDENSKA
CHRIS BROWN, UPONOR
STIRLING PAATZ, NEW GENERATION BIOGAS
OLIVER VIGANO, SCHMACK BIOGAS GMBH

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Chris Brown, Uponor

  • 1. OPERATIONAL PERFORMANCE – INNOVATION AND PROCESS #UKADBiogas @adbioresources CHAIR: GARY JONES, LANGAGE FARM PANEL: ALISTAIR WARD, INSTITUTE FOR iNGENIØRVIDENSKA CHRIS BROWN, UPONOR STIRLING PAATZ, NEW GENERATION BIOGAS OLIVER VIGANO, SCHMACK BIOGAS GMBH
  • 2. Flexible Piping for Innovative Heating Chris Brown
  • 3. 15 July 2015 ©Uponor 3 Turnover : > €1 billion Circa 4,000 employees Uponor Globally
  • 4. 15 July 2015 ©Uponor 4 Uponor pipe solutions for agriculture & biomass
  • 5. 15 July 2015 ©Uponor 5 Courtesy of Jones Celtic BioEnergy Uponor project Lagewnik Uponor project Blekendorf Uponor project Lochhead - 14 dry fermentation chambers - 4 pasteurisation tunnels - 1 percolate storage tank Biogas plants Fermenter heating on wall and concrete core activation - wet and dry fermenters/digesters
  • 6. 15 July 2015 ©Uponor 6 Uponor project Powerfarm, Tuningen Biogas plants Fermenter heating on wall and concrete core activation
  • 7. 15 July 2015 ©Uponor 7 Uponor project Werlte – Tichelmann system – before installation of insulation and outer shell Uponor project Zarrentin – Distributor system – insulation and outer shell installed Biogas plants
  • 8. 15 July 2015 ©Uponor 8 Uponor project Werlte – pipe clamp rail bonded to outer surface – heating pipes clicked into rails Uponor project Zarrentin – Distributor system – distributor installed vertically Biogas plants
  • 9. 15 July 2015 ©Uponor 9 Uponor project Natarp – post digester with additional heating system outside on concrete wall – distributor system - before installation of insulation and outer shell Biogas plants Post digester heating outside on concrete wall
  • 10. 15 July 2015 ©Uponor 10 Concrete wall 97 W/m² calculated Steel wall 299 W/m² calculated Biogas plants Calculation of heating performance using F.E.A.
  • 11. 15 July 2015 ©Uponor 11 Pre-insulated pipe systems Uponor projects Reeßum, Engeln, Dalkendorf From CHP to fermenter or to external heat consumers via heat network
  • 12. 15 July 2015 ©Uponor 12 Pre-insulated pipe Flexible Light weight yet robust Very low thermal loss
  • 13. 15 July 2015 ©Uponor 13 Utilisation of waste heat • Grain drying • Wood chip drying • Farmhouse & cottages • Workshops & offices • Laundry • Animal stalls • Dairy hot water • Storage barns • Greenhouses • Polytunnels
  • 14. 15 July 2015 ©Uponor 14 Uponor project Beimerstetten Chicken Sheds Underfloor heating for poultry breeding and fattening
  • 15. 15 July 2015 ©Uponor 15 Dairy stalls Meltaway in plant rooms / technical areas UFH in office areas Meltaway in alleys, paths, waiting areas and slurry chambers Uponor project Barver Rotary stall, 72 places – 1,300 cows
  • 16. 15 July 2015 ©Uponor 16 Dairy stalls Uponor project Barver Meltaway and underfloor heating in plant rooms & office areas
  • 17. 15 July 2015 ©Uponor 17 Here especially required due to flush cleaning system for waiting area Dairy stalls Uponor project Barver Meltaway in waiting areas for cows
  • 18. 15 July 2015 ©Uponor 18 Dairy stalls Uponor project Barver Concrete core activation (CCA) for slurry and waste water chambers – anti-freeze protection
  • 19. 15 July 2015 ©Uponor 19 Angebot Stand: 28.02.2011 Quelle: UVIS Thank you for your attention Visit us at stand D101
  • 20. OPERATIONAL PERFORMANCE – INNOVATION AND PROCESS #UKADBiogas @adbioresources CHAIR: GARY JONES, LANGAGE FARM PANEL: ALISTAIR JAMES WARD, INSTITUTE FOR iNGENIØRVIDENSKA CHRIS BROWN, UPONOR STIRLING PAATZ, NEW GENERATION BIOGAS OLIVER VIGANO, SCHMACK BIOGAS GMBH