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ANGELA BYWATER
NETWORK MANAGER, BBSRC NIBB
EXPLORATION OF THE
FINANCIAL VIABILITY OF
SMALL SCALE AD PLANTS
FOR MANURE MANAGEMENT
Financial viability for small
scale?
Clare T Lukehurst
UK National Team Leader
IEA Bioenergy Task 37/ Task 37 (UK)
What is small scale?
120m3 digester tank
Feedstock 6t slurry/day
4yrs later added confectionary
residues
25 kWe CHP
Mixing
tank
What is AD viability?
• ‘If it costs me less to manage slurry – that’s for me!’
• ‘My slurry storage is a continuous cost to the
business’
• It’s a major capital cost and my bank demands 15%
IRR on the amount they loan
Source
No. of
plants
Range cost £/kWe
Average
£/kWe
Median
£/kWe
Germany (FNR,
2005)
59 £1,010 -
£6,411
£2,677 £2,487
Germany (FNR,
2009)
61 £1,307 - £5,247 £2,646 £2,707
Austria (Laaber,
2011)
41 £1,979 - £4,748 £3,476 £3,327
France (Bastide
(2013)
61 £4,237 -£ 8,547 Not
available
Not
available
Capital cost – comparing apples and pears
Capital costs for farm scale CHP
< 250 kWe
Why the ‘100 cow’ digester?
• Agriculture in the UK is responsible for 43% of
the methane (CH4) and 80% of the nitrous oxide
(N2O) emissions
• 100m3 digester – 10kWe
• Average dairy farm is ~ 120 cows
• Dairy cow is 1 LSU
• AD has the potential to make the biggest impact
in this sector
• Estimated 80-100 MT slurries and manures
• ‘Energy’ (larger & larger) vs ‘Slurry handling’
Why use AD as an advanced slurry handling & nutrient
recycling system on farm?
• Easier slurry handling
• Faster re-grazing / healthier animals
• Clover
• Targeted nutrient use (with separation)
• Lime
• Grassland maintenance
• Improved growth (?) / water
• Research done on long term use??
…and the ‘viability’?
Scenarios
1. Slurry, cows in 219 days, boiler, RHI only, funding
farmer/bank 20:80
2. Slurry, cows in 365, boiler, RHI only on excess, funding
20:80
3. Slurry 365, CHP, funding 20:80
4. Cow inside in winter, 20% slurry recovery summer, so
supplement with maize (grass)
5. Maize only
Variables changed
• Interest rates from 2%-5% on capex from £100-£300K
• Electricity and fuel oil varying from 90%-130% (10p/kWh &
62.5p/l) & from £100k-£200K capex
• RHI at 7.3p varying from 80% (5.84p) to 130% (9.49p)
• FIT at 11.21p varying from 0 to 130% (14.57p) & from £100K-
£200K capex
• Varying heat use from 0% to 20% to 80%
(£30,000)
(£25,000)
(£20,000)
(£15,000)
(£10,000)
(£5,000)
£0
£5,000
£10,000
£15,000
£100K £150K £200K £100K £150K £200K £100K £150K £200K £100K £150K £200K £100K £150K £200K £100K £150K £200K £100K £150K £200K
0% 80% .0897 90% .1009 100% .1121 110% .1233 120% .1345 130% .1457
Scenario 3 Scenario 4 Scenario 5
Varying the FIT
Conflicting Messages
• ILUC vs FIT subsidies for electricity
• ‘Encouragement’ of circular economy vs red tape around
waste
• Increasingly stringent legislation around storage & use of
M/S but no strictures on storage of digestate from crop AD
• Covered slurry store  AD?
Ideas?
• Marginal Abatement Cost (MAC) is the
cost of mitigating emissions by one tonne
CO2eq
• An alternative subsidy could be provided
by marginal abatement cost (MAC) which
gives a value for GHGs abated. This
research shows that after incentives dairy
farmers bear a marginal abatement cost of
£27 tonne-1 CO2 eq. abated (Jain)
• Innovation?
• Horses for courses
Hub & Pod
The following organisations support Task 37 (UK) /IEA
financially
Agri-food and Biosciences Research Institute (NI), AnDigestion Ltd, Barfoots Energy,
BiogenBiogas Nord UK Ltd, Bioplex Technologies Ltd, Chesterfield Biogas Ltd,
CNG Services, Country Land and Business Association, Clarke Energy, Evergreen
Gas, Edina Group, EHV Engineering, Evergreen Gas Ltd, FM BioEnergy, Future
Biogas, GWE Biogas, Hardstaff Group, J.H.Walter Sustainable Resource
Management, Judith Norris Ltd, Malaby Biogas, Kirk Environmental Ltd, Marches
Biogas, Masstock Smart Farming, Methanogen UK Ltd, National Grid, Natural
England, NETZSCH Pumps and Systems Ltd, Omex Environmental Ltd, Organic
Power Ltd,, Peter Jones, OBE, Renewables East, Rob Heap Consultants, RH and
RW Clutton LLP, Royal Institution of Chartered Surveyors, Sustraco Ltd, University
of Southampton, UTS Biogas Ltd, Veolia Environmental Services Ltd, Xebec
Adsorption (UK) Ltd, Xergi UK Ltd,
Task 37 (UK) is supported by DEFRA, BERR and DfT and part funded by the Esmee
Fairbairn Foundation
Thank you

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Angela Bywater

  • 1. #adrdforum @adbioresources ANGELA BYWATER NETWORK MANAGER, BBSRC NIBB EXPLORATION OF THE FINANCIAL VIABILITY OF SMALL SCALE AD PLANTS FOR MANURE MANAGEMENT
  • 2. Financial viability for small scale? Clare T Lukehurst UK National Team Leader IEA Bioenergy Task 37/ Task 37 (UK)
  • 3. What is small scale?
  • 4. 120m3 digester tank Feedstock 6t slurry/day 4yrs later added confectionary residues 25 kWe CHP Mixing tank
  • 5. What is AD viability? • ‘If it costs me less to manage slurry – that’s for me!’ • ‘My slurry storage is a continuous cost to the business’ • It’s a major capital cost and my bank demands 15% IRR on the amount they loan
  • 6. Source No. of plants Range cost £/kWe Average £/kWe Median £/kWe Germany (FNR, 2005) 59 £1,010 - £6,411 £2,677 £2,487 Germany (FNR, 2009) 61 £1,307 - £5,247 £2,646 £2,707 Austria (Laaber, 2011) 41 £1,979 - £4,748 £3,476 £3,327 France (Bastide (2013) 61 £4,237 -£ 8,547 Not available Not available Capital cost – comparing apples and pears
  • 7. Capital costs for farm scale CHP < 250 kWe
  • 8. Why the ‘100 cow’ digester? • Agriculture in the UK is responsible for 43% of the methane (CH4) and 80% of the nitrous oxide (N2O) emissions • 100m3 digester – 10kWe • Average dairy farm is ~ 120 cows • Dairy cow is 1 LSU • AD has the potential to make the biggest impact in this sector • Estimated 80-100 MT slurries and manures • ‘Energy’ (larger & larger) vs ‘Slurry handling’
  • 9. Why use AD as an advanced slurry handling & nutrient recycling system on farm? • Easier slurry handling • Faster re-grazing / healthier animals • Clover • Targeted nutrient use (with separation) • Lime • Grassland maintenance • Improved growth (?) / water • Research done on long term use?? …and the ‘viability’?
  • 10. Scenarios 1. Slurry, cows in 219 days, boiler, RHI only, funding farmer/bank 20:80 2. Slurry, cows in 365, boiler, RHI only on excess, funding 20:80 3. Slurry 365, CHP, funding 20:80 4. Cow inside in winter, 20% slurry recovery summer, so supplement with maize (grass) 5. Maize only
  • 11. Variables changed • Interest rates from 2%-5% on capex from £100-£300K • Electricity and fuel oil varying from 90%-130% (10p/kWh & 62.5p/l) & from £100k-£200K capex • RHI at 7.3p varying from 80% (5.84p) to 130% (9.49p) • FIT at 11.21p varying from 0 to 130% (14.57p) & from £100K- £200K capex • Varying heat use from 0% to 20% to 80%
  • 12. (£30,000) (£25,000) (£20,000) (£15,000) (£10,000) (£5,000) £0 £5,000 £10,000 £15,000 £100K £150K £200K £100K £150K £200K £100K £150K £200K £100K £150K £200K £100K £150K £200K £100K £150K £200K £100K £150K £200K 0% 80% .0897 90% .1009 100% .1121 110% .1233 120% .1345 130% .1457 Scenario 3 Scenario 4 Scenario 5 Varying the FIT
  • 13. Conflicting Messages • ILUC vs FIT subsidies for electricity • ‘Encouragement’ of circular economy vs red tape around waste • Increasingly stringent legislation around storage & use of M/S but no strictures on storage of digestate from crop AD • Covered slurry store  AD?
  • 14. Ideas? • Marginal Abatement Cost (MAC) is the cost of mitigating emissions by one tonne CO2eq • An alternative subsidy could be provided by marginal abatement cost (MAC) which gives a value for GHGs abated. This research shows that after incentives dairy farmers bear a marginal abatement cost of £27 tonne-1 CO2 eq. abated (Jain) • Innovation? • Horses for courses
  • 16. The following organisations support Task 37 (UK) /IEA financially Agri-food and Biosciences Research Institute (NI), AnDigestion Ltd, Barfoots Energy, BiogenBiogas Nord UK Ltd, Bioplex Technologies Ltd, Chesterfield Biogas Ltd, CNG Services, Country Land and Business Association, Clarke Energy, Evergreen Gas, Edina Group, EHV Engineering, Evergreen Gas Ltd, FM BioEnergy, Future Biogas, GWE Biogas, Hardstaff Group, J.H.Walter Sustainable Resource Management, Judith Norris Ltd, Malaby Biogas, Kirk Environmental Ltd, Marches Biogas, Masstock Smart Farming, Methanogen UK Ltd, National Grid, Natural England, NETZSCH Pumps and Systems Ltd, Omex Environmental Ltd, Organic Power Ltd,, Peter Jones, OBE, Renewables East, Rob Heap Consultants, RH and RW Clutton LLP, Royal Institution of Chartered Surveyors, Sustraco Ltd, University of Southampton, UTS Biogas Ltd, Veolia Environmental Services Ltd, Xebec Adsorption (UK) Ltd, Xergi UK Ltd, Task 37 (UK) is supported by DEFRA, BERR and DfT and part funded by the Esmee Fairbairn Foundation Thank you