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Quality control and
Quality assurance
tests for different
dosage forms
TABLETS
OFFICIAL TESTS
BRITISH PHARMACOPOEIA
Gastro resistant tablet:
 Disintegration test
Modified release tablet:
 Uniformity of weight.
Dispersible tablet:
 Disintegration test
 Uniformity of dispersion
 Uniformity of weight
Uncoated and Coated Tablets:
 Disintegration test
 Uniformity of weight
UNITED STATE PHARMACOPOEIA
 Weight variation
 Disintegration
 Dissolution
 Drug content
Tests for tablets
Dissolution tests
Disintegration test
Friability testing
Tablet hardness
Diameter and thickness
Weight variation tests
Dissolution test
LIMITS
DISINTEGRATION TESTS
Purpose:
To assure product uniformity
Attempts are made to simulate in-
vivo conditions
Actually test does not correlate with
physiological conditions
often done as in process control
Limits:
For Uncoated tablets
DISINTEGRATION
TESTING (BP)
TYPES OF TABLETS RANGES
Uncoated 15 min or as per individual monograph
Film coated 30 min or as per individual monograph
Sugar coated 60 min or as per individual monograph
Dispersible tablets 03 min or as per individual monograph
Effervescent tablets 05 min or as per individual monograph
Enteric coated tablets 60 min in buffer :disintegrate
Soluble tablets 03 minutes
DISINTEGRATION
TESTING(USP)
TYPES OF TABLETS RANGES
Uncoated tablets As per individual monograph
Plain coated tablets 30 minutes
Enteric coated tablets 01 hour
Buccal tablets 04 hours
Sublingual tablets 02 minutes
Procedure:
1. Weigh 20 tab altogether = W1
2. Put these tablets in the friabilator and adjust the instrument
at 100 rpm (i.e. = 25 rpm for 4 min)
3. Weigh the 20 tablets (only the intact ones) = W2
4. Friability (% loss) =
It must be less than or equal to1% but if more we do not
reject the tablets as this test is non-official.
Perform this test using 20 tablets that were used first in the
weight variation test
THICKNESS TEST
Checking of thickness and diameter is usually an in-
process control during production
Dimensional specifications of tablets are important
because of many reasons e.g.
1. Packaging requirements
2. Patient compliance
3. Thickness is often related to tablet hardness
Directly affect the assay
Instruments used
• Micrometer
• Vernier calliper
• Now a days digital micrometers are available
Specifications for thickness
Limits of thickness depends on tablet weight
• Thickness of majority of tablets varies from 2 mm to 4 mm
depending on diameter of tablet
• A deviation of ± 5% from stated diameter is allowed except
that for exceeding 12.5 mm
For 12.5 mm or above deviation is ± 3%
when the compression of a tablet is increased, its hardness
decreases, but the thickness increases. When the percentage
of active ingredient is increased, the hardness decreases and
the thickness is unaffected. The diameter of the pill remains
relatively unaffected
WEIGHT VARIATION
(UNIFORMITY OF WEIGHT)
• Weigh individually 20 whole tablets.
• Calculate average weight.
• Weight of not more than two tablet differ
from the average weight by more than
percentage given in table.
• No tablet differ by more than double the
% age given
USP Specifications
BP / IP
Specifications
WEIGHT VARIATION
TOLERANCES FOR
UNCOATED TABLETS IN USP
XVII
AVERAGE WEIGHT OF TABLETS
(mg)
PERCENTAGE DIFFERENCE
130 Or less ± 10.0
From 130 through 324 ± 7.5
More than 324 ±5.0
CAPSUL
ES
QUALITYCONTROLTEST:
• Weight variation
• Content uniformity
• Disintegration
• Dissolution
• Chemical or biological assay
WEIGHT VARIATION
There are two methods for testing uniformity of weight of capsules
Method A
Method B
Method A
• Method A is for capsules with dry contents
• Weigh a capsule, open it without loss of shell material,
remove the contents, and weigh all parts of shell
• The difference between the weights represents the weight of
contents of capsule
• Repeat the operation with further 19 capsules (total 20)
• Capsules pass the test if not more than 2 capsules deviate
from the mean weight by more than percentage given in table
(10 % for 0.120 g or less and 7.5 % for more than 0.120 g)
• For one or two capsules (which are outside above given
range) the weight of content should not more than percentage
given in table below (i.e. 20 % for 0.120 g or less and 15 % for
Specification for weight variation of capsule
DISINTEGRATION
TIME
BP USP
Hard capsule < 30 min < 30 min
Soft capsule < 60 min < 60 min
Enteric Disintegrate in buffer in 60 min,
Disintegrate in HCL in 2 hours.
NS
Gastro -resistant NS NS
UNIFORMITY OF
MASS (BP)
PHARMACEUTI-CAL
FORMS
AVERAGE MASS NO OF CAPSULES PERCENTAGE
DEVIATION
Capsules
(uncoated, single dose
and powders)
Less than 300 mg Min 18
Max 2
10
300 mg or more Min 18
Max 2
7.5
ASSAY OF ACTIVE
INGREDIENT (USP)
WEIGHT OF API IN EACH
CAPSULE
SUBTRACT FROM THE LOWER
LIMIT FOR SAMPLE OF
ADD TO THE UPPER LIMIT FOR
SAMPLE OF
15 10 5 15 10 5
0.12 g or less 0.2 0.7 1.5 0.3 0.8 1.8
More than 0.12 g or less than 0.3
g
0.2 0.5 1.2 0.3 0.6 1.5
0.3 g or more 0.1 0.2 0.8 0.2 0.4 1.0
CREAMS
PHYSICAL APPEARANCE
The main characteristics need to be checked
are -Cracking of creams (separation of oil and
water) -Development of granular and lumpy
appearance -Marked change in viscosity -
Crystal growth -Microbial contamination
Particle size determination
-Dilute a suitable qty of preparation with equal
volume of glycerol or liquid paraffin, as
specified -Mount on a glass slide and
examine under light microscope -Count the
number of particles with diameter above or
below than that specified in monograph -
Compare the percentage with official limits
Weight variation test
-Applies to those products in which labeled net weight is not more
than 150g -Select 10 filled containers, remove the label, clean
and weigh individually -Remove the contents by cutting the
containers and wash with suitable solvent -Dry and again weigh
each empty container together with its corresponding part, take
difference as weight of contents. -The average net weight of
contents of 10 containers should not be less than the labeled
amount -The net weight of contents of any single container
should not be less than 90% of the labeled amount (for ≤ 60g) -
And not less than 95% of the labeled amount (60-150g) -If this
requirement is not met repeat this procedures taking additional
20 containers -The average net weight of contents of 30
containers should not be less than labeled amount -Contents of
not more than 1 of the 30 units should be less than 90% of the
stated amount (for ≤ 60g) -And not less than 95% of the labeled
amount (60-150g)
Solubility test -
-The preparation should be soluble in 9 parts of water
and 1.7 parts of hot water -The preparation should be
miscible with alcohol, ether and chloroform
Viscosity determination
Viscosity is determined using a method specified in
official monograph
Microbial contamination
-Microorganisms can grow, if no preservative is added,
or even if added, its efficiency is reduced due to
interaction with other ingredients -Microorganisms may
get into the preparation during handling and storage -
Therefore, aseptic techniques of handling are needed -
Antimicrobial assay should be performed according to
official monograph, usually Direct inoculation method
Active ingredients
-Assay of active ingredients should
be performed according to
monograph -Percentage contents
should be within the official limits
REFERENCES:
•Remington’s Pharmaceutical Sciences, Mack
Publishing Company , USA, 2001.
•5 Pharmacopoeias B.P, U.S.P, U.S.P/N.F, P.P.
•USP convention inc . The USP 19th rev .,Easton ,
PA., Mack Publishing Company ,1975
•Her Majesty's Stationary Office , BP
1988,Bristol,J.W.,arrowsmith Ltd.
•Pharmaceutical quality assurance in class industry
and market.
THANK YOU

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q.c testing

  • 1.
  • 2. Quality control and Quality assurance tests for different dosage forms
  • 4. OFFICIAL TESTS BRITISH PHARMACOPOEIA Gastro resistant tablet:  Disintegration test Modified release tablet:  Uniformity of weight. Dispersible tablet:  Disintegration test  Uniformity of dispersion  Uniformity of weight Uncoated and Coated Tablets:  Disintegration test  Uniformity of weight UNITED STATE PHARMACOPOEIA  Weight variation  Disintegration  Dissolution  Drug content
  • 5. Tests for tablets Dissolution tests Disintegration test Friability testing Tablet hardness Diameter and thickness Weight variation tests
  • 7.
  • 9. DISINTEGRATION TESTS Purpose: To assure product uniformity Attempts are made to simulate in- vivo conditions Actually test does not correlate with physiological conditions often done as in process control
  • 10.
  • 12.
  • 13. DISINTEGRATION TESTING (BP) TYPES OF TABLETS RANGES Uncoated 15 min or as per individual monograph Film coated 30 min or as per individual monograph Sugar coated 60 min or as per individual monograph Dispersible tablets 03 min or as per individual monograph Effervescent tablets 05 min or as per individual monograph Enteric coated tablets 60 min in buffer :disintegrate Soluble tablets 03 minutes
  • 14. DISINTEGRATION TESTING(USP) TYPES OF TABLETS RANGES Uncoated tablets As per individual monograph Plain coated tablets 30 minutes Enteric coated tablets 01 hour Buccal tablets 04 hours Sublingual tablets 02 minutes
  • 15.
  • 16.
  • 17. Procedure: 1. Weigh 20 tab altogether = W1 2. Put these tablets in the friabilator and adjust the instrument at 100 rpm (i.e. = 25 rpm for 4 min) 3. Weigh the 20 tablets (only the intact ones) = W2 4. Friability (% loss) = It must be less than or equal to1% but if more we do not reject the tablets as this test is non-official. Perform this test using 20 tablets that were used first in the weight variation test
  • 18.
  • 19. THICKNESS TEST Checking of thickness and diameter is usually an in- process control during production Dimensional specifications of tablets are important because of many reasons e.g. 1. Packaging requirements 2. Patient compliance 3. Thickness is often related to tablet hardness Directly affect the assay Instruments used • Micrometer • Vernier calliper • Now a days digital micrometers are available
  • 20. Specifications for thickness Limits of thickness depends on tablet weight • Thickness of majority of tablets varies from 2 mm to 4 mm depending on diameter of tablet • A deviation of ± 5% from stated diameter is allowed except that for exceeding 12.5 mm For 12.5 mm or above deviation is ± 3% when the compression of a tablet is increased, its hardness decreases, but the thickness increases. When the percentage of active ingredient is increased, the hardness decreases and the thickness is unaffected. The diameter of the pill remains relatively unaffected
  • 21. WEIGHT VARIATION (UNIFORMITY OF WEIGHT) • Weigh individually 20 whole tablets. • Calculate average weight. • Weight of not more than two tablet differ from the average weight by more than percentage given in table. • No tablet differ by more than double the % age given
  • 22. USP Specifications BP / IP Specifications
  • 23. WEIGHT VARIATION TOLERANCES FOR UNCOATED TABLETS IN USP XVII AVERAGE WEIGHT OF TABLETS (mg) PERCENTAGE DIFFERENCE 130 Or less ± 10.0 From 130 through 324 ± 7.5 More than 324 ±5.0
  • 25. QUALITYCONTROLTEST: • Weight variation • Content uniformity • Disintegration • Dissolution • Chemical or biological assay
  • 26.
  • 27. WEIGHT VARIATION There are two methods for testing uniformity of weight of capsules Method A Method B Method A • Method A is for capsules with dry contents • Weigh a capsule, open it without loss of shell material, remove the contents, and weigh all parts of shell • The difference between the weights represents the weight of contents of capsule • Repeat the operation with further 19 capsules (total 20) • Capsules pass the test if not more than 2 capsules deviate from the mean weight by more than percentage given in table (10 % for 0.120 g or less and 7.5 % for more than 0.120 g) • For one or two capsules (which are outside above given range) the weight of content should not more than percentage given in table below (i.e. 20 % for 0.120 g or less and 15 % for
  • 28. Specification for weight variation of capsule
  • 29. DISINTEGRATION TIME BP USP Hard capsule < 30 min < 30 min Soft capsule < 60 min < 60 min Enteric Disintegrate in buffer in 60 min, Disintegrate in HCL in 2 hours. NS Gastro -resistant NS NS
  • 30. UNIFORMITY OF MASS (BP) PHARMACEUTI-CAL FORMS AVERAGE MASS NO OF CAPSULES PERCENTAGE DEVIATION Capsules (uncoated, single dose and powders) Less than 300 mg Min 18 Max 2 10 300 mg or more Min 18 Max 2 7.5
  • 31. ASSAY OF ACTIVE INGREDIENT (USP) WEIGHT OF API IN EACH CAPSULE SUBTRACT FROM THE LOWER LIMIT FOR SAMPLE OF ADD TO THE UPPER LIMIT FOR SAMPLE OF 15 10 5 15 10 5 0.12 g or less 0.2 0.7 1.5 0.3 0.8 1.8 More than 0.12 g or less than 0.3 g 0.2 0.5 1.2 0.3 0.6 1.5 0.3 g or more 0.1 0.2 0.8 0.2 0.4 1.0
  • 33. PHYSICAL APPEARANCE The main characteristics need to be checked are -Cracking of creams (separation of oil and water) -Development of granular and lumpy appearance -Marked change in viscosity - Crystal growth -Microbial contamination Particle size determination -Dilute a suitable qty of preparation with equal volume of glycerol or liquid paraffin, as specified -Mount on a glass slide and examine under light microscope -Count the number of particles with diameter above or below than that specified in monograph - Compare the percentage with official limits
  • 34. Weight variation test -Applies to those products in which labeled net weight is not more than 150g -Select 10 filled containers, remove the label, clean and weigh individually -Remove the contents by cutting the containers and wash with suitable solvent -Dry and again weigh each empty container together with its corresponding part, take difference as weight of contents. -The average net weight of contents of 10 containers should not be less than the labeled amount -The net weight of contents of any single container should not be less than 90% of the labeled amount (for ≤ 60g) - And not less than 95% of the labeled amount (60-150g) -If this requirement is not met repeat this procedures taking additional 20 containers -The average net weight of contents of 30 containers should not be less than labeled amount -Contents of not more than 1 of the 30 units should be less than 90% of the stated amount (for ≤ 60g) -And not less than 95% of the labeled amount (60-150g)
  • 35. Solubility test - -The preparation should be soluble in 9 parts of water and 1.7 parts of hot water -The preparation should be miscible with alcohol, ether and chloroform Viscosity determination Viscosity is determined using a method specified in official monograph Microbial contamination -Microorganisms can grow, if no preservative is added, or even if added, its efficiency is reduced due to interaction with other ingredients -Microorganisms may get into the preparation during handling and storage - Therefore, aseptic techniques of handling are needed - Antimicrobial assay should be performed according to official monograph, usually Direct inoculation method
  • 36. Active ingredients -Assay of active ingredients should be performed according to monograph -Percentage contents should be within the official limits
  • 37. REFERENCES: •Remington’s Pharmaceutical Sciences, Mack Publishing Company , USA, 2001. •5 Pharmacopoeias B.P, U.S.P, U.S.P/N.F, P.P. •USP convention inc . The USP 19th rev .,Easton , PA., Mack Publishing Company ,1975 •Her Majesty's Stationary Office , BP 1988,Bristol,J.W.,arrowsmith Ltd. •Pharmaceutical quality assurance in class industry and market.