Flowserve manufactures Automax Valve Automation Systems to provide full service valve and damper automation to the worldwide oil and gas, pulp and paper, chemical, processing and energy related industries.
This document discusses different types of control valves and their characteristics. It describes how control valves are classified based on their flow characteristics, including linear, equal percentage, quick opening, and modified valves. It also outlines the key parts of a control valve like the actuator, body, bonnet, trim, and stuffing box. The document explains how flow coefficient (Cv) and flow factor (Kv) are used to measure flow capacity. It also covers common valve leakage classifications and types of actuators used in control valves.
There are four basic types of flow control elements employed in valve design:
1. Move a disc, or plug into or against an orifice.
2. Slide a flat, cylindrical, or spherical surface across an orifice.
3. Rotate a disc or ellipse about a shaft extending across the diameter of an orifice.
4. Move a flexible material into the flow passage.
Gate valves use the second type of flow control by sliding a flat disk across an orifice to start and stop flow but not regulate it. Common valve parts include the body, bonnet, trim (disk, seat, stem), actuator, and packing. The type of valve chosen
TECSUP 2007 - Optimizacion Lazos de Control rev 2 ext.pptpedroojeda36
Este documento trata sobre la optimización de lazos de control. Presenta los conceptos básicos de teoría de control como funciones de transferencia, controladores PID y sus diferentes formulaciones. Explica la importancia de realizar auditorías y sintonía de lazos de control para mejorar el desempeño y optimizar la operación de los procesos industriales.
This document discusses the selection and use of valves for liquid piping systems. It describes the key parameters to consider when selecting a valve, including size, material, pressure and temperature ratings, and end connections. It also discusses additional parameters for control valves, such as the method of operation and flow characteristics. The document provides tables comparing various valve body materials, seat materials, packing types, and flow characteristics. It describes the purpose of different valve flow characteristics in matching the valve to the piping system application.
Control valves are devices used to modify fluid flow rates in process systems. There are two basic types - rotary motion valves with ball, butterfly, or plug closures, and linear motion valves with globe, diaphragm, or pinch closures. Common actuator types are pneumatic (piston or diaphragm actuators) and electric (VMD or modulating). Actuators position the valve closure based on a control signal to accurately control fluid flow.
Control valves are used to control process variables like pressure, flow, level and temperature. They work with a controller to form a control loop. The control valve manipulates the flow of process fluids like gas, steam, water or chemicals. It has a valve body, internal trim parts, an actuator and accessories. Control valves are classified based on their design as linear or rotary, and based on operation as throttling or on-off. Cavitation or flashing can occur if the downstream pressure reduces below the vapor pressure of the fluid.
This document discusses advanced control loop strategies including multivariable loops, feedforward control, cascade control, ratio control, batch control, and selective control. It was presented by Dr. S. Meenatchisundaram for the Process Instrumentation and Control course at MIT Manipal. Examples are provided for each control strategy and it is explained that factors like outside disturbances must be accounted for in combined feedforward and feedback systems. Tuning of primary and secondary loops is also addressed.
This document provides information on Sude's pneumatic and motorised diaphragm control valves, including:
- The common terminology used for control valves and their selection features.
- Guides for selecting bonnets, trims, and trim options for control valves.
- Descriptions of inherent flow characteristics, coefficient flow, CV values, and engineering data for the valves.
- Dimensional drawings of the valve series.
This document discusses different types of control valves and their characteristics. It describes how control valves are classified based on their flow characteristics, including linear, equal percentage, quick opening, and modified valves. It also outlines the key parts of a control valve like the actuator, body, bonnet, trim, and stuffing box. The document explains how flow coefficient (Cv) and flow factor (Kv) are used to measure flow capacity. It also covers common valve leakage classifications and types of actuators used in control valves.
There are four basic types of flow control elements employed in valve design:
1. Move a disc, or plug into or against an orifice.
2. Slide a flat, cylindrical, or spherical surface across an orifice.
3. Rotate a disc or ellipse about a shaft extending across the diameter of an orifice.
4. Move a flexible material into the flow passage.
Gate valves use the second type of flow control by sliding a flat disk across an orifice to start and stop flow but not regulate it. Common valve parts include the body, bonnet, trim (disk, seat, stem), actuator, and packing. The type of valve chosen
TECSUP 2007 - Optimizacion Lazos de Control rev 2 ext.pptpedroojeda36
Este documento trata sobre la optimización de lazos de control. Presenta los conceptos básicos de teoría de control como funciones de transferencia, controladores PID y sus diferentes formulaciones. Explica la importancia de realizar auditorías y sintonía de lazos de control para mejorar el desempeño y optimizar la operación de los procesos industriales.
This document discusses the selection and use of valves for liquid piping systems. It describes the key parameters to consider when selecting a valve, including size, material, pressure and temperature ratings, and end connections. It also discusses additional parameters for control valves, such as the method of operation and flow characteristics. The document provides tables comparing various valve body materials, seat materials, packing types, and flow characteristics. It describes the purpose of different valve flow characteristics in matching the valve to the piping system application.
Control valves are devices used to modify fluid flow rates in process systems. There are two basic types - rotary motion valves with ball, butterfly, or plug closures, and linear motion valves with globe, diaphragm, or pinch closures. Common actuator types are pneumatic (piston or diaphragm actuators) and electric (VMD or modulating). Actuators position the valve closure based on a control signal to accurately control fluid flow.
Control valves are used to control process variables like pressure, flow, level and temperature. They work with a controller to form a control loop. The control valve manipulates the flow of process fluids like gas, steam, water or chemicals. It has a valve body, internal trim parts, an actuator and accessories. Control valves are classified based on their design as linear or rotary, and based on operation as throttling or on-off. Cavitation or flashing can occur if the downstream pressure reduces below the vapor pressure of the fluid.
This document discusses advanced control loop strategies including multivariable loops, feedforward control, cascade control, ratio control, batch control, and selective control. It was presented by Dr. S. Meenatchisundaram for the Process Instrumentation and Control course at MIT Manipal. Examples are provided for each control strategy and it is explained that factors like outside disturbances must be accounted for in combined feedforward and feedback systems. Tuning of primary and secondary loops is also addressed.
This document provides information on Sude's pneumatic and motorised diaphragm control valves, including:
- The common terminology used for control valves and their selection features.
- Guides for selecting bonnets, trims, and trim options for control valves.
- Descriptions of inherent flow characteristics, coefficient flow, CV values, and engineering data for the valves.
- Dimensional drawings of the valve series.
API 600 - Steel Gate Valves - Flanged and Butt-welding Ends, Bolted BonnetsNilesh Mistry
This presentation briefs about the basic requirements & overall structure of API 600 Standard. The presentation includes clause by clause illustration with examples. NPS 4 (DN 100) Class 150 (PN 20) Manually Operated Bolted Bonnet Gate Valve is taken as an example & the requirements for this valve has been highlighted in the presentation. So that it becomes easy for one to understand what API is asking for.
The various screenshots from different standards are added to make it simpler & easier to understand. The detailed guidelines for testing of the prototype valve (example) from API 598 have been included in this presentation. Similarly, marking guidelines are taken from ASME B16.34 as specified in this standard.
API 600 is the primary steel gate valve purchase specification. API 600 details valve design/construction criteria as well as material/trim designations. ISO 10434 is a similar spec published in the ISO format.
For any queries, feel free to contact me at mistrynilesh@icloud.com
The document discusses automation and programmable logic controllers (PLCs). It describes how automation delegates human control functions to equipment to achieve higher productivity, superior product quality, efficient energy usage, and improved safety. It then defines PLCs, explaining that they are industrial computers that monitor inputs, make decisions based on programs, and control outputs to automate processes. PLCs have input and output modules, a central processing unit, memory, and power supply. They use ladder logic programming and have advantages like increased reliability but also disadvantages like high initial costs. The document also briefly introduces supervisory control and data acquisition (SCADA) systems.
This document discusses testing procedures for valves according to ISO 15848-1 to reduce fugitive emissions. It defines fugitive emissions as unintended gas leaks from equipment like valves, pipes, pumps and tanks. ISO 15848-1 specifies leak testing methods for valve stem seals and body joints, excluding other parts. The testing determines leakage limits and classes valves can be categorized into based on mechanical cycles, temperature ranges and leak rates. Tests involve preliminary and cyclic tests at room temperature and other temperatures to simulate operating conditions and measure any leakage.
The document provides an overview of various instrumentation topics including instrument symbols, flow and pressure measurement, temperature measurement, control valves, level measurement and control loops. It discusses common instrument types for measuring these process variables such as orifice plates, pressure gauges, thermocouples and level switches. It also covers related concepts such as sizing control valves using Cv, installing instruments properly and calibrating instruments.
- IP ratings define levels of protection against solid objects like dust and liquids like water for electrical enclosures. They consist of two digits where the first refers to solids protection and the second to liquids. Common IP ratings include IP54 for limited dust and heavy rain protection and IP67 for dust tight with brief immersion. IP ratings differ from NEMA ratings which are used in North America and include additional tests.
The document provides an introduction to electro-pneumatics. It defines electro-pneumatics as the integration of electrical and pneumatic control circuits to control pneumatic components like solenoid valves. The key components of an electro-pneumatic system include input elements like switches and sensors, processing elements like relays, and final control elements such as solenoid valves. Applications examples are also provided to demonstrate how pneumatic circuits can be designed using these components along with corresponding electrical circuits. The document aims to help readers understand the basic concepts and components of electro-pneumatic systems.
The document provides safety instructions and assembly instructions for multi-turn actuators and actuator controls. It discusses transport, storage, identification, assembly, electrical connection, operation, signals, commissioning, servicing, technical data, spare parts, and certificates. Safety is the top priority, with warnings about hazards, proper qualification of personnel, commissioning, and operation. The document contains detailed steps for assembly, electrical connection, setting limits and positions, testing, and commissioning controls.
A servo valve is a directional control valve that can be precisely positioned using an electrical signal to control the amount and direction of fluid flow. Coupled with sensors, servo valves provide very accurate control of position, velocity, or acceleration. Compared to proportional valves, servo valves use closed-loop control for higher accuracy and frequency response but require cleaner fluid and more maintenance. Servo valves are the most sensitive to contamination and require fluid cleanliness of 5 microns or less.
The document discusses control valves, including their purpose, main components, types of actuators (pneumatic, hydraulic, electrical), and types of valves (linear motion like globe valves and rotary motion like ball valves). It provides details on parts of control valves like the actuator, positioner, and body. It also covers topics like valve sizing, flow characteristics, and considerations for control valves like fluid velocity, noise, vibration, and flow direction.
This document provides guidance for carrying out pre-commissioning checks and tests for switchyard equipment at Power Grid Corporation of India Ltd. It outlines the constitution and responsibilities of the commissioning team, general safety procedures, documentation requirements, and pre-commissioning formats for recording test results. Specific guidance is provided for transformers, reactors, and other switchyard equipment such as circuit breakers, current transformers, surge arresters, and more. The aim is to ascertain the correctness and completeness of installation and healthiness of equipment before charging.
Utilizing DeltaV Advanced Control Innovations to Improve Control PerformanceEmerson Exchange
Many functions of the DeltaV system are unique in the process industry. In this presentation we explore and discuss innovative features of the DeltaV PID and embedded Advanced Control products that can be applied to improve control performance. In particular, PID options are addressed that enhance cascade and override applications and allow effective single loop control using a sampled or wireless measurement. Application examples are used to illustrate how MPC can be easily added and commissioned online with no changes in the existing control strategy. Also, continuous data analytics is used an example that illustrates how future tools will enable improvements to be made in plant operations.
This document discusses instrumentation and control systems. It provides information on common devices used to measure process variables like pressure, temperature, and flow rate. These include transducers, sensors, and transmitters. It also discusses final control elements like control valves and how they are used to manipulate process variables. The document explains the characteristics of different types of control valves and how their flow properties are defined by equations. It also covers topics like pneumatic control systems, calibration of instruments, and algorithms for digital PID control.
The document provides information about programmable logic controllers (PLCs). It defines a PLC according to the NEMA standard as a digitally operating, microprocessor-based electronic apparatus that uses a programming memory to implement logic, sequencing, timing, counting, and arithmetic functions to control machines and processes. The document discusses the historical development of PLCs, their basic components including inputs, outputs, power supply and programming. It provides examples of PLC applications and programming techniques such as ladder logic. It also lists some leading PLC brands and provides basic information about relays and internal relays used in PLC systems.
El documento describe diferentes tipos de actuadores empleados en sistemas de control de procesos, incluyendo actuadores de diafragma, de pistón neumático, eléctricos, electrohidráulicos y solenoides. También describe parámetros importantes para la selección del actuador apropiado, así como características y aplicaciones típicas de diferentes tipos de válvulas de control como válvulas de globo, mariposa, bola y macho.
This document provides an overview of motor acceleration studies and modeling in ETAP 5.0 software. It discusses the importance of motor acceleration studies, different motor types, modeling approaches like circuit models and characteristic curves, and features for simulating starting devices, transformer LTC operations, MOV operations, and more. The goal is to ensure motors can start successfully under voltage drops and evaluate impacts on other loads during starting.
Hydraulic servo systems use servo valves to precisely control hydraulic flow and pressure through closed-loop feedback. Servo valves have increased in capability due to computer advances. Servo valves work by using a small electric motor to control hydraulic pressure, which moves the valve spool to regulate flow. This two-stage process allows faster response compared to proportional valves. Servo systems provide closed-loop control of hydraulic actuators to precisely control mechanical parameters like position, velocity, force through hydraulic flow and pressure.
This document provides an overview of the Delta V distributed control system (DCS) being used. It describes the key components of the Delta V system including the engineering workstation, application workstation, operator workstations, controllers, I/O modules, and typical network schematic. It also summarizes the functions and features of the operator workstation including the buttons, common display elements or "dynamos" like gauges and valves, and the faceplates used for process monitoring and control.
Terminology, Control Valve Basic Designs, Characterization and Trim Design, Control Valve Technical Considerations, Force-Balance Principle, Actuator Basic Designs, Control Valve Unit Action, Actuator Benchset Range, Valve Positioner Basics, Control Loop Action, Control Valve Packing Designs, Seat Leakage
This document provides an overview of the ME 433 - State Space Control course. It introduces the course topics which include state-space modeling, observability and controllability, linear state feedback control, linear quadratic regulator, and Kalman filtering. It also lists relevant textbooks and describes various types of control problems including nonlinear, robust, adaptive, and distributed parameter systems control.
ROTORK SOLDO CONTROL SW LIMIT SWITCH BOX | YTC INDIAYTC INDIA
"Rotork Soldo Control SW Heavy-duty limit switch boxes, designed for hazardous areas, provide a visual and electrical remote position feedback on automated valves. Available in 316 stainless steel, the explosion proof enclosure matches the Ex d IIC T6 standards. The SW limit switch box serie, thanks to its large inner volume able to host up to 6 switches and spare pass through terminals and the four cable entries either metrics or imperial, provide a highly customizable solution meeting a wide range of applications. These including, but not limited to, the Oil and Gas, both onshore and off shore, and Petrochemical industries.
For any Enquiry Call Us: +91-11-2201-4325, For Bulk Order Email at : info@ytcindia.com, Our Website :- www.ytcindia.com"
The document discusses several technologies for remote control and safety applications:
(1) RF remote control uses radio frequencies to transmit data without wires over long distances and through structures.
(2) The iROS rollover sensor uses an accelerometer to accurately detect if a vehicle has rolled over before shutting down electrical systems, as required by regulations.
(3) The programmable switch panel allows remote control of multiple functions through an LCD interface and CAN bus communication between devices.
API 600 - Steel Gate Valves - Flanged and Butt-welding Ends, Bolted BonnetsNilesh Mistry
This presentation briefs about the basic requirements & overall structure of API 600 Standard. The presentation includes clause by clause illustration with examples. NPS 4 (DN 100) Class 150 (PN 20) Manually Operated Bolted Bonnet Gate Valve is taken as an example & the requirements for this valve has been highlighted in the presentation. So that it becomes easy for one to understand what API is asking for.
The various screenshots from different standards are added to make it simpler & easier to understand. The detailed guidelines for testing of the prototype valve (example) from API 598 have been included in this presentation. Similarly, marking guidelines are taken from ASME B16.34 as specified in this standard.
API 600 is the primary steel gate valve purchase specification. API 600 details valve design/construction criteria as well as material/trim designations. ISO 10434 is a similar spec published in the ISO format.
For any queries, feel free to contact me at mistrynilesh@icloud.com
The document discusses automation and programmable logic controllers (PLCs). It describes how automation delegates human control functions to equipment to achieve higher productivity, superior product quality, efficient energy usage, and improved safety. It then defines PLCs, explaining that they are industrial computers that monitor inputs, make decisions based on programs, and control outputs to automate processes. PLCs have input and output modules, a central processing unit, memory, and power supply. They use ladder logic programming and have advantages like increased reliability but also disadvantages like high initial costs. The document also briefly introduces supervisory control and data acquisition (SCADA) systems.
This document discusses testing procedures for valves according to ISO 15848-1 to reduce fugitive emissions. It defines fugitive emissions as unintended gas leaks from equipment like valves, pipes, pumps and tanks. ISO 15848-1 specifies leak testing methods for valve stem seals and body joints, excluding other parts. The testing determines leakage limits and classes valves can be categorized into based on mechanical cycles, temperature ranges and leak rates. Tests involve preliminary and cyclic tests at room temperature and other temperatures to simulate operating conditions and measure any leakage.
The document provides an overview of various instrumentation topics including instrument symbols, flow and pressure measurement, temperature measurement, control valves, level measurement and control loops. It discusses common instrument types for measuring these process variables such as orifice plates, pressure gauges, thermocouples and level switches. It also covers related concepts such as sizing control valves using Cv, installing instruments properly and calibrating instruments.
- IP ratings define levels of protection against solid objects like dust and liquids like water for electrical enclosures. They consist of two digits where the first refers to solids protection and the second to liquids. Common IP ratings include IP54 for limited dust and heavy rain protection and IP67 for dust tight with brief immersion. IP ratings differ from NEMA ratings which are used in North America and include additional tests.
The document provides an introduction to electro-pneumatics. It defines electro-pneumatics as the integration of electrical and pneumatic control circuits to control pneumatic components like solenoid valves. The key components of an electro-pneumatic system include input elements like switches and sensors, processing elements like relays, and final control elements such as solenoid valves. Applications examples are also provided to demonstrate how pneumatic circuits can be designed using these components along with corresponding electrical circuits. The document aims to help readers understand the basic concepts and components of electro-pneumatic systems.
The document provides safety instructions and assembly instructions for multi-turn actuators and actuator controls. It discusses transport, storage, identification, assembly, electrical connection, operation, signals, commissioning, servicing, technical data, spare parts, and certificates. Safety is the top priority, with warnings about hazards, proper qualification of personnel, commissioning, and operation. The document contains detailed steps for assembly, electrical connection, setting limits and positions, testing, and commissioning controls.
A servo valve is a directional control valve that can be precisely positioned using an electrical signal to control the amount and direction of fluid flow. Coupled with sensors, servo valves provide very accurate control of position, velocity, or acceleration. Compared to proportional valves, servo valves use closed-loop control for higher accuracy and frequency response but require cleaner fluid and more maintenance. Servo valves are the most sensitive to contamination and require fluid cleanliness of 5 microns or less.
The document discusses control valves, including their purpose, main components, types of actuators (pneumatic, hydraulic, electrical), and types of valves (linear motion like globe valves and rotary motion like ball valves). It provides details on parts of control valves like the actuator, positioner, and body. It also covers topics like valve sizing, flow characteristics, and considerations for control valves like fluid velocity, noise, vibration, and flow direction.
This document provides guidance for carrying out pre-commissioning checks and tests for switchyard equipment at Power Grid Corporation of India Ltd. It outlines the constitution and responsibilities of the commissioning team, general safety procedures, documentation requirements, and pre-commissioning formats for recording test results. Specific guidance is provided for transformers, reactors, and other switchyard equipment such as circuit breakers, current transformers, surge arresters, and more. The aim is to ascertain the correctness and completeness of installation and healthiness of equipment before charging.
Utilizing DeltaV Advanced Control Innovations to Improve Control PerformanceEmerson Exchange
Many functions of the DeltaV system are unique in the process industry. In this presentation we explore and discuss innovative features of the DeltaV PID and embedded Advanced Control products that can be applied to improve control performance. In particular, PID options are addressed that enhance cascade and override applications and allow effective single loop control using a sampled or wireless measurement. Application examples are used to illustrate how MPC can be easily added and commissioned online with no changes in the existing control strategy. Also, continuous data analytics is used an example that illustrates how future tools will enable improvements to be made in plant operations.
This document discusses instrumentation and control systems. It provides information on common devices used to measure process variables like pressure, temperature, and flow rate. These include transducers, sensors, and transmitters. It also discusses final control elements like control valves and how they are used to manipulate process variables. The document explains the characteristics of different types of control valves and how their flow properties are defined by equations. It also covers topics like pneumatic control systems, calibration of instruments, and algorithms for digital PID control.
The document provides information about programmable logic controllers (PLCs). It defines a PLC according to the NEMA standard as a digitally operating, microprocessor-based electronic apparatus that uses a programming memory to implement logic, sequencing, timing, counting, and arithmetic functions to control machines and processes. The document discusses the historical development of PLCs, their basic components including inputs, outputs, power supply and programming. It provides examples of PLC applications and programming techniques such as ladder logic. It also lists some leading PLC brands and provides basic information about relays and internal relays used in PLC systems.
El documento describe diferentes tipos de actuadores empleados en sistemas de control de procesos, incluyendo actuadores de diafragma, de pistón neumático, eléctricos, electrohidráulicos y solenoides. También describe parámetros importantes para la selección del actuador apropiado, así como características y aplicaciones típicas de diferentes tipos de válvulas de control como válvulas de globo, mariposa, bola y macho.
This document provides an overview of motor acceleration studies and modeling in ETAP 5.0 software. It discusses the importance of motor acceleration studies, different motor types, modeling approaches like circuit models and characteristic curves, and features for simulating starting devices, transformer LTC operations, MOV operations, and more. The goal is to ensure motors can start successfully under voltage drops and evaluate impacts on other loads during starting.
Hydraulic servo systems use servo valves to precisely control hydraulic flow and pressure through closed-loop feedback. Servo valves have increased in capability due to computer advances. Servo valves work by using a small electric motor to control hydraulic pressure, which moves the valve spool to regulate flow. This two-stage process allows faster response compared to proportional valves. Servo systems provide closed-loop control of hydraulic actuators to precisely control mechanical parameters like position, velocity, force through hydraulic flow and pressure.
This document provides an overview of the Delta V distributed control system (DCS) being used. It describes the key components of the Delta V system including the engineering workstation, application workstation, operator workstations, controllers, I/O modules, and typical network schematic. It also summarizes the functions and features of the operator workstation including the buttons, common display elements or "dynamos" like gauges and valves, and the faceplates used for process monitoring and control.
Terminology, Control Valve Basic Designs, Characterization and Trim Design, Control Valve Technical Considerations, Force-Balance Principle, Actuator Basic Designs, Control Valve Unit Action, Actuator Benchset Range, Valve Positioner Basics, Control Loop Action, Control Valve Packing Designs, Seat Leakage
This document provides an overview of the ME 433 - State Space Control course. It introduces the course topics which include state-space modeling, observability and controllability, linear state feedback control, linear quadratic regulator, and Kalman filtering. It also lists relevant textbooks and describes various types of control problems including nonlinear, robust, adaptive, and distributed parameter systems control.
ROTORK SOLDO CONTROL SW LIMIT SWITCH BOX | YTC INDIAYTC INDIA
"Rotork Soldo Control SW Heavy-duty limit switch boxes, designed for hazardous areas, provide a visual and electrical remote position feedback on automated valves. Available in 316 stainless steel, the explosion proof enclosure matches the Ex d IIC T6 standards. The SW limit switch box serie, thanks to its large inner volume able to host up to 6 switches and spare pass through terminals and the four cable entries either metrics or imperial, provide a highly customizable solution meeting a wide range of applications. These including, but not limited to, the Oil and Gas, both onshore and off shore, and Petrochemical industries.
For any Enquiry Call Us: +91-11-2201-4325, For Bulk Order Email at : info@ytcindia.com, Our Website :- www.ytcindia.com"
The document discusses several technologies for remote control and safety applications:
(1) RF remote control uses radio frequencies to transmit data without wires over long distances and through structures.
(2) The iROS rollover sensor uses an accelerometer to accurately detect if a vehicle has rolled over before shutting down electrical systems, as required by regulations.
(3) The programmable switch panel allows remote control of multiple functions through an LCD interface and CAN bus communication between devices.
Making the best instrument selection for a flow measurement application should include an assessment of what the operators really need in order to safely and effectively run the process or perform the task related to the measurement of fluid flow.
This document provides information on solenoid pilot valves for the process industry. It includes:
- A quick selection chart that lists various solenoid pilot valve models with their specifications and characteristics like operating pressure and temperature ranges, materials, connections, and certifications.
- An introduction explaining that ASCO offers products for industries like oil/gas, chemicals, power, and water treatment, and that reliability is important given the operating conditions in these industries.
- Details on features of ASCO's process industry pilot valves including intrinsic safety, low power, communication protocols, and temperature ranges from -50°C to +100°C.
- An image and description highlighting design aspects that improve reliability in aggressive environments like channel
Electronic and Electromechanical Switches for Vacuum, Pressure, Differential Pressure, and Temperature; Specialty Transmitters for Functional Safety, Process Monitoring and Control; Industrial Temperature Sensors
Soldo control se limit switch box in exporters indiaYTC INDIA
Soldo Control SE Limit switch box for linear valve applications, available in die cast aluminum with a wide range of magnetic switches or inductive sensors. Designed for weather proof applications, it can also fit Namur inductive sensors for intrinsically safe executions, covering Ex ia IIC T6 areas.
For More Details Visit Our Website :- www.ytcindia.com
Email Us At :- info@ytcindia.com , ytcindia9@gmail.com
Tel. No.: +91-11-2201-4325,4327,65094516
ROTORK SOLDO CONTROL SW LIMIT SWITCH BOX | YTC INDIAYTC INDIA
"Rotork Soldo Control SW Heavy-duty limit switch boxes, designed for hazardous areas, provide a visual and electrical remote position feedback on automated valves. Available in 316 stainless steel, the explosion proof enclosure matches the Ex d IIC T6 standards. The SW limit switch box serie, thanks to its large inner volume able to host up to 6 switches and spare pass through terminals and the four cable entries either metrics or imperial, provide a highly customizable solution meeting a wide range of applications. These including, but not limited to, the Oil and Gas, both onshore and off shore, and Petrochemical industries.
For any Enquiry Call Us: +91-11-2201-4325, For Bulk Order Email at : info@ytcindia.com, Our Website :- www.ytcindia.com"
This document discusses industrial encoders and tachometers from Nidec Avtron Automation for providing feedback and instrumentation in drive systems and machine control. It provides an overview of encoder selection factors like mounting style and durability ratings. It also summarizes the different encoder technologies available, including optical and magnetic sensing, as well as incremental and absolute encoding. Application examples and product specifications are given for a range of encoder models suited to different industrial environments and hazardous duty applications.
The Dräger Polytron 8310 gas detector allows remote access and integration into management systems using digital communication like HART and fieldbus systems. It uses a poison-resistant, fail-safe DrägerSensor IR sensor that has a long service life and reduced maintenance compared to other sensors. Additional options include three relays for controlling external equipment and mounting sets for easy installation on walls or pipes.
Kammer valves are designed to handle a wide range of service conditions: pressures from vacuum to 4000 bar and temperatures from minus 269 degrees C to plus 400 degrees C. Body materials include all common stainless steels, in addition to plastics and exotic alloys.
United Electric 2018 Short Form Product CatalogIves Equipment
United Electric Controls is a premier manufacturer of safety, alarm, and shutdown equipment, and is a a global supplier of pressure and temperature switches, transmitters, sensors, and controls for the process, discrete, semiconductor, aerospace, and defense industries.
Manufacturer of all Electric Control Gears for EOT CraneAnand Control
We take this opportunity to introduce ourselves “ANAND SYSTEMS ENGINEERING PVT. LTD.” As leading manufacturer of electrical control gears suitable for different types of EOT cranes in India. We are renowned both for the quality of the products as well as strategy of our after sales services.
The SRD991 intelligent positioner can operate pneumatic valve actuators and is available with different communication protocols or without communication. It features auto-start calibration, self-diagnostics, a multi-lingual LCD interface, and optional pressure sensors and input/output modules. Accessories include manifolds, boosters, and mounting kits to interface with various actuator types.
Industrial Automation Company In India | Electrical Automation Company in Ind...codewithharsi
Max Engineering & Automation (P) Ltd is a premier industrial automation company in India, dedicated to revolutionizing industries through cutting-edge electrical automation solutions. With commitment to innovation and excellence, we offer tailored Industrial Automation Services to enhance efficiency and productivity.
The document provides information on Honeywell's MICRO SWITCH LS series of general purpose limit switches. Key points include:
- The switches offer a compact design that allows installation in space-constrained applications while providing reliable performance.
- They are available with a variety of actuator options including side rotary, top pin plunger, and wobble coil spring to suit different applications.
- The switches feature rugged die-cast metal construction, IP67 and NEMA ratings, and double break contacts to provide dependable switching under demanding environmental conditions.
- Product specifications, features and benefits, potential applications, and order guides are provided to help users select the appropriate limit switch for their needs.
The Dräger Polytron 8200 gas detector allows remote access and integration into management systems using digital communication like HART and fieldbus protocols. It uses a stable DD gas sensor that responds quickly to gas. As part of the Polytron 8000 series, it has a uniform design and operating philosophy. The Polytron 8200 provides reliable and cost-effective combustible gas detection with options for remote sensing, alarms, and digital communication.
The DigiFlex® PerformanceTM Servo Drive DZCANTE-025L200 is a fully digital servo drive designed to control brushed and brushless servomotors. It operates in torque, velocity, or position mode using space vector modulation for higher efficiency. The drive features programmable digital and analog inputs and outputs, and supports various feedback and command sources. It communicates using CANopen and has a peak current of 25A and continuous current of 12.5A, with agency approvals including CE, cUL, and RoHS compliance.
Jogler offers a variety of level measurement products including magnetic level gauges, magnetostrictive and laser level transmitters, and direct-reading liquid level and flow indicators. Their magnetic level gauges use floats, chambers, and indicators to measure liquid levels in vessels of any size or shape. They also provide point level switches, magnetostrictive transmitters, and laser transmitters that can attach to the magnetic level gauges. Direct-reading indicators allow for visual measurement of liquid levels and flows without compromising vessel integrity.
These level transmitters use invisible, eye-safe, infrared laser pulses to measure the distance to the surface. The on-board microprocessor calculates the distance by multiplying the known speed of light by the laser pulse travel time from
the transmitter to the surface and back.
The laser beams have very little divergence (<0.3°) so that accurate targeting is easy even in silos or vessels that have internal structures. Moreover, the narrow beam doesn’t interact with local structures or build-up on vessel walls, making the measurement very reliable even when the environment changes. This means no reconfiguration, no down-time, and reduced lifetime costs.
Perfect Engineers is an Indian company established in 1988 that manufactures quick-release couplings and valves. It provides products in materials like carbon steel, stainless steel, brass, and others. The document includes details on the company's product range, materials, specifications, dimensions, and applications for various quick connectors, ball valves, needle valves, and other components. It also provides guidelines for safe handling of hydraulic quick couplers.
Similar to Automax Rotary Switches and Positioners (20)
Flowserve Valve, Actuation and Instrumentation PortfolioCTi Controltech
The document is a catalog from Flowserve Corporation that provides an overview of their portfolio of valve, actuation, and instrumentation products. It includes sections that describe their industries and services, product categories like ball valves, butterfly valves, control valves, and actuators. For each product category, it lists relevant product types with brief descriptions. The catalog aims to showcase Flowserve's full range of flow control solutions and support services for readers considering their products.
Check-All Valve manufactures in-line spring-loaded poppet-type check valves, vacuum breakers, and low pressure relief devices. All valves are available with metal to metal or soft seats. Sizes range from 1/8” NPT to 20 inch flanged connections. Pressure ratings are available from full vacuum to 10,000 psi. Special materials available are Titanium, Alloy C-276, alloy 20 and many others. Fluoropolymer (FEP) encapsulated springs are available for special corrosion applications.
The SANITRX HPX & SANITRX HPX II Rupture Discs can be used in a wide range of sanitary and hygienic applications throughout pharmaceutical, biotech, food, and beverage facilities. SANITRX HPX & SANITRX HPX II Rupture Discs are semicircular scored reverse acting rupture discs designed specifically for the pharmaceutical, biotech, food and beverage industries. These rupture discs are available to fit between industry standard sanitary ferrules, NA-CONNECT® flanges or SANITRX fittings.
Continental Disc Corporation is a leading manufacturer of rupture disc (bursting disc) devices for a variety of process industries, including chemical, petrochemical, petroleum refining, pharmaceutical, beverage, food and dairy, aerospace, gases, electronics, and other markets worldwide.
In-line spring-loaded, piston-type check valves. All valves are available with metal to metal or soft seats. Sizes range from 1/8” NPT to 20 inch flanged connections. Pressure ratings are available from full vacuum to 10,000 psi. Special materials available are Titanium, Alloy C-276, alloy 20 and many others.
Specifically Designed for Pharmaceutical, Biotech, Food, Beverage, Consumer Products and other Sanitary and Clean Steam Processes
Unique Adjust-O-Seal® design provides upstream sealing and in-line adjustment for seat wear
Longer life
True-Bore® (valve bore same as connecting tubing or pipe)
Pad radius facilitates efficient drainage and reduces the pocket area above the ball.
Available in API-607 Fire Tested design
Optional Purge port and milled ball flats allow inline CIP to prevent clogging and plug formation
Available in Angle Stem versions for applications where automation may interfere with tank head or jacket.
Combining Rupture Discs and Safety Relief ValvesCTi Controltech
Isolating a relief or safety valve from the process media through the installation of a rupture disc upstream of the valve inlet will eliminate exposure of the costly valve to effects of the media.
Deflagration Flame Arresters are fire safety devices used to protect stored or process media from deflagrations. A deflagration flame arrester can be used on the top of a tank in certain conditions, as an in-line safety device where combustible gases are transported through low pressure pipe lines.
The Williams & Davis Series 2000D is a classic 2-pass, dry-back horizontal firetube boiler that offers high efficiency, flexibility, reliability, safety and ease of operation. The Dryback design provides full access to boiler tubes, tube sheet, and furnace for ease of maintenance and includes single rear tube sheet construction, which reduces tube sheet stresses. Series 2000D provides high flue gas velocities and low stack temperatures to maximize its performance. All units are factory fire tested and shipped as an integrated package, ready for quick connection to utilities.
Flowserve, under their Valtek brand, developed a control valve that combines a number of useful design features. The MaxFlo 4 is an eccentric rotary plug valve intended for fluid control operations. The valve has some attractive design features.
Atomac valves provide bubble-tight shutoff, low maintenance, no-leak stem seals and the safety assurance of a blowout-proof stem assembly. LIned ball valves deliver high levels of corrosion resistance.
Groth Corporation's Pressure/Vacuum Relief Valves, Pressure Relief Valves, Vacuum Relief Valves, Pilot Operated Valves, Flame and Detonation Arresters, Emergency Relief Valves, Waste Gas Burners, Pressure Regulators and more have been protecting refineries, chemical processing plants and facilities with atmospheric, fixed-roof storage tanks for more than 50 years.
Rupture Disc Products For Industrial Process SafetyCTi Controltech
Built on years of research and development, the HPX® and SANITRX HPX® Rupture Discs (bursting discs) are high precision pressure relieving devices that protect personnel, equipment and the environment. The versatility of the HPX® product family offers pressure protection for a wide range of applications in many processing industries, including: chemical, oil and gas, food, beverage, pharmaceutical, biotech, pulp and paper, power and more.
Flame control products for industrial fluid operationsCTi Controltech
Groth Corporation's Pressure/Vacuum Relief Valves, Pressure Relief Valves, Vacuum Relief Valves, Pilot Operated Valves, Flame and Detonation Arresters, Emergency Relief Valves, Waste Gas Burners, Pressure Regulators and more have been protecting refineries, chemical processing plants and facilities with atmospheric, fixed-roof storage tanks for more than 50 years.
CMA range modulating actuators deliver a series of sizes suitable for linear, quarter-turn and rotary control valve and pump applications requiring precise position control and continuous modulation.
The Rotork CMA Range provides for simple, safe and easy set-up via an internal electronic 6-segment LCD display and push button configuration.
Kammer valves are designed to handle a wide range of service conditions: pressures from vacuum to 6000 psi and temperatures from minus 500° F to plus 752° F. Body materials include all common stainless steels, in addition to plastics and exotic alloys. Kammer valves are also applicable in applications that require zero stem leakage. When equipped with bellows seals, Kammer valves reliably eliminate the threat of fugitive emissions or toxic/corrosive leakage.
Electric Control Valve Actuators for Industrial Process ApplicationsCTi Controltech
The Rotork CVA line of electric process control actuators offers a highly accurate and responsive method of automating control valves, without the complexity and cost of a pneumatic supply. With an increased focus on production costs and efficiency, accurate control of product through the pipeline is paramount. With resolution figures better than 0.1% and the ability to eliminate position overshoot, the Rotork CVA models help to maximize product quality and plant capacity.
Electronic Line Break Protector for Fluid SystemsCTi Controltech
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Fireye® provides a variety of flame scanners which accurately detect the presence or absence of flame in a combustion chamber. Scanners include advanced sensors and algorithms that can discriminate a target burner from adjacent flames in the same combustion chamber. Scanners can be used with all fuel types and burner configurations. InSight Scanners® and Phoenix families are integrated designs which include all the appropriate detection and amplification circuity in one compact unit.
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Low power architecture of logic gates using adiabatic techniquesnooriasukmaningtyas
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A SYSTEMATIC RISK ASSESSMENT APPROACH FOR SECURING THE SMART IRRIGATION SYSTEMSIJNSA Journal
The smart irrigation system represents an innovative approach to optimize water usage in agricultural and landscaping practices. The integration of cutting-edge technologies, including sensors, actuators, and data analysis, empowers this system to provide accurate monitoring and control of irrigation processes by leveraging real-time environmental conditions. The main objective of a smart irrigation system is to optimize water efficiency, minimize expenses, and foster the adoption of sustainable water management methods. This paper conducts a systematic risk assessment by exploring the key components/assets and their functionalities in the smart irrigation system. The crucial role of sensors in gathering data on soil moisture, weather patterns, and plant well-being is emphasized in this system. These sensors enable intelligent decision-making in irrigation scheduling and water distribution, leading to enhanced water efficiency and sustainable water management practices. Actuators enable automated control of irrigation devices, ensuring precise and targeted water delivery to plants. Additionally, the paper addresses the potential threat and vulnerabilities associated with smart irrigation systems. It discusses limitations of the system, such as power constraints and computational capabilities, and calculates the potential security risks. The paper suggests possible risk treatment methods for effective secure system operation. In conclusion, the paper emphasizes the significant benefits of implementing smart irrigation systems, including improved water conservation, increased crop yield, and reduced environmental impact. Additionally, based on the security analysis conducted, the paper recommends the implementation of countermeasures and security approaches to address vulnerabilities and ensure the integrity and reliability of the system. By incorporating these measures, smart irrigation technology can revolutionize water management practices in agriculture, promoting sustainability, resource efficiency, and safeguarding against potential security threats.
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Embedded machine learning-based road conditions and driving behavior monitoringIJECEIAES
Car accident rates have increased in recent years, resulting in losses in human lives, properties, and other financial costs. An embedded machine learning-based system is developed to address this critical issue. The system can monitor road conditions, detect driving patterns, and identify aggressive driving behaviors. The system is based on neural networks trained on a comprehensive dataset of driving events, driving styles, and road conditions. The system effectively detects potential risks and helps mitigate the frequency and impact of accidents. The primary goal is to ensure the safety of drivers and vehicles. Collecting data involved gathering information on three key road events: normal street and normal drive, speed bumps, circular yellow speed bumps, and three aggressive driving actions: sudden start, sudden stop, and sudden entry. The gathered data is processed and analyzed using a machine learning system designed for limited power and memory devices. The developed system resulted in 91.9% accuracy, 93.6% precision, and 92% recall. The achieved inference time on an Arduino Nano 33 BLE Sense with a 32-bit CPU running at 64 MHz is 34 ms and requires 2.6 kB peak RAM and 139.9 kB program flash memory, making it suitable for resource-constrained embedded systems.
1. Experience In Motion
Automax Valve Automation Systems
Rotary Switches and Positioners
Workhorse, High Reliability, Hostile Environments
2. 2
Flowserve Corporation’s Automax Valve Automation
Systems provides complete valve and damper automa-
tion to the worldwide processing industries. We provide
maximum value to the end user through a broad
offering of products, services, application engineering
and our systematic approach to automation.
Quality, Dependability and Productivity
Recognized as the leaders in position indication and
positioning control, Automax limit switch and positioner
products provide unparalleled performance combined with
ease of calibration and maintenance.
Automax rotary position indicators and positioners have
a proven track record in industries such as chemical and
petrochemical processing, oil and gas, pulp and paper,
pharmaceutical, and energy-related industries. Hazardous
location approvals and corrosion resistant materials make
the Automax rotary position indicators and positioners ideal
for even the most hostile environments.
Our ISO 9001 certified manufacturing facilities, R&D
department and engineering headquarters are located in
Springville, Utah; Cookeville, Tennessee and Solna, Sweden.
Sales and service facilities are strategically located in
industrial centers throughout the world.
Flowserve Flow Control Automax Switches and Positioners
Featured Products
UltraSwitch™ GL/PL/XCL Series Rotary Position Indicators
The UltraSwitch series of position indicators provides a compact and econom-
ical package for both visual and remote electrical indication of valve position.
Models are available in both die cast aluminum and engineered resin versions
with UL, CSA and ATEX ratings suitable for Class I Division 1,2 and Zone 0, 1, 2
applications.
Aviator II™/BUSwitch™ Integrated Valve Controller
With Internal Pilot Solenoid
The Aviator Integrated Valve Controller with internal pilot solenoid coil provides
a truly integrated package for both visual and electrical position indication
as well as control of supply air to rotary actuators. The Automax BUSwitch
provides all of the features of the Aviator but enables control and monitoring of
automated on-off valves through digital fieldbus technology.
Page 4-6
Page 8, 10
3. flowserve.com
3
Switch Options
An extensive range of both mechanical and proximity limit switches
makes the UltraSwitch and Aviator the perfect choices for a wide range
of applications.
AutoBrakits
Stainless steel NAMUR mounting kits provide consistent and reliable
direct coupling to NAMUR compliant actuators.
Apex 7000 Modular Positioner
Available in die-cast aluminum, the Apex positioner combines precise
valve positioning with advanced features. Standard features include non-
interactive zero/span and modular options such as 3-15 psi or 4-20 mA
control signal, visual indication and top-mount limit switch feedback.
Apex 8000 High Performance Positioner
A two-stage pneumatic relay gives the Apex 8000 outstanding dynamic
response combined with precise throttling control. Features include
adjustable gain, noninteractive zero/span, and modular options such as
3-15 psi or 4-20 mA control signal, visual indication and internal or top-
mount limit switch feedback.
Logix ™ Digital Positioner
The Logix positioner provides highly accurate positioning and
outstanding dynamic response through advanced digital feedback and
control. Two housings are available for general purpose, nonincendive,
intrinsically safe, or explosionproof applications. Models are available
in 4-20 mA analog input, Foundation Fieldbus, or the industry standard
HART protocol.
Page 9
Page 9
Page 12-15
Page 16-17
Page 19-21
4. 4
The GL-Series rotary limit switch enclosure provides
a compact economical package for visual and remote
electrical indication of valve position. The die cast
aluminum housing is electrostatic powder coated and
designed to meet NEMA 4x standards. The housing can
also be configured for sanitary applications.
Features:
• Pharos visual indicator for high contrast,
wide-angle viewing of valve position.
• NAMUR mounting compliance
eliminates coupler and
maximizes interchangeability.
• Captive stainless steel cover
screws.
• Sanitary options include captive
stainless steel hex head cover screws.
Standard housing offers a no “nooks and crannies” design to
facilitate washdown.
GL-Series UltraSwitch™ Position Indicators
How To Order (Select Bold Type Code from each column that applies)
Optional Prefix Model Cover Switch*
Solenoid
Options
Options
Extra Terminal
Locations
Blank - Double D Shaft
(1/4” Flats)
N - NAMUR Shaft
E - Epoxy Coated
B - Epoxy Coating/
NAMUR shaft
H - Hex Head Cover
Screws
D - Hex Head Cover
Screws/NAMUR
Shaft
GL 1 - Flat Top
2 - Pharos Indicator
C - Pharos 90° 3-way
D - Pharos 180° 3-way
E - Pharos 180° 3-way
Center Blocked
T - Flat Indicator
0 - No Switches (Empty Housing)
1 - (2) SPDT Mechanical
3 - (2) DPDT Mechanical
4 - (2) SPST Proximity
5 - (2) SPDT Proximity
8 - (2) PF NJ2-V3-N (NAMUR)
D - DeviceNet Communication Card
E - (2) SPDT Sabre Proximity
G - (2) SPDT Mechanical Gold Contacts
P - (2) Phazer II SPDT Proximity
T - (2) Phazer II BRS SPST Proximity
Z - AS-i Communications Card
0 - No Solenoid Blank - No Option
T - Third Conduit
Entry
H - Heavy-Duty**
Terminal Block
I - F.M. Intrinsically
Safe Class I, II,
III Div I Groups
A-G (see notes)
Blank - 2 Open
Terminal
Locations
(Standard)
4 - 4 Open Terminal
Locations (2 SPST
Switches)
6 -6 Open Terminal
Locations (2 SPDT
Switches)
8 - 8 Open Terminal
Locations (2 SPST
Switches)
Note: Example: GL210, NGL130T
I option valid for Type 4, 8, E, G and T switch types.
For replacement Pharos kit part numbers, see UltraSwitch nomenclature
* Consult factory for additional switch options
** 2 SPST or 2 SPDT only. Maximum of 8 Terminals.
Terminal Strip is multipoint
and prewired.
Dual 1/2” conduit entries are
standard; optional third entry is
available
Housing is die cast
aluminum with internal and
external electrostatic powder
coating, designed to meet
NEMA 4x standards.
Switches are available in
a wide range of options.
Quick-Set™ spring loaded
cams are extra wide and
splined to allow tool-free
limit switch calibration.
5. flowserve.com
5
The PL-Series UltraSwitch is provided with an engineered
resin enclosure making it ideal for harsh corrosive
environments. It is certified to UL/CSA/ATEX standards
for nonincendive Class 1, Div. 2 hazardous locations.
Designed to meet NEMA 4, 4x standards, the housing
features a unique labyrinth cover seal.
Features:
• UltraDome™ visual indicator provides high contrast, wide-angle
viewing of valve position.
• Quick-Set™ spring loaded cams are extra wide and splined to
allow tool-free limit switch calibration.
• Switches available in a wide range of options.
• Terminal Strip is multipoint and prewired.
• Housing is an engineered resin suitable for corrosive
environments.
• Dual 3/4” conduit entries are standard.
• NAMUR mounting compliance eliminates coupling and
maximizes interchangeability.
• Captive stainless steel cover screws.
• Internal Potting Wells within housing at the conduit entries
available for factory sealed leads. They may be filled with
conduit potting compound or RTV silicone sealant to prevent
the ingress of corrosive vapors or liquids.
PL-Series UltraSwitch™ Position Indicators
How To Order (Select Bold Type Code from each column that applies)
Optional Prefix Model Cover Switch* Analog Output
Solenoid
Options
Options
Extra Terminal
Locations
Blank - Double D
Shaft (1/4”
Flats)
N - NAMUR Shaft
H - Hex Head Cover
Screws
D - Hex Head
Cover Screws/
NAMUR Shaft
PL - Zytel®
Engineered
Resin
Housing,
NEMA 4, 4x
1 - Flat Cover
U - UltraDome
Indicator
C - 90° 3-way
D - 180° 3-way
E - 180° 3-way
Center
Blocked
0 - No Switches (Empty
Housing)
1 - (2) SPDT Mechanical
2 - (4) SPDT Mechanical
A - (2) SPDT Mechanical with
3-Position Control
D - DeviceNet Communication
Card
G - (2) SPDT Mechanical, Gold
Contacts
3 - (2) DPDT Mechanical
4 - (2) SPST Proximity
5 -(2) SPDT Proximity
6 - (4) SPST Proximity
E - (2) Sabre SPDT Proximity
F - (4) Sabre SPDT Proximity
P - (2) Phazer II SPDT
Proximity
H - (4) Phazer II SPDT
Proximity
T - (2) Phazer II BRS SPDT
Proximity
W - (4) Phazer II BRS SPDT
Proximity
8 - (2) PF NJ2-V3-N (NAMUR)
U - (2) GO Proximity,
35-13319-A1A
Z - AS-i Communications Card
0 - None
T - 4-20 mA
Transmitter
D - 180° Travel
4-20 mA
Transmitter
E - 45°/60° Travel
4-20 mA
Transmitter
A - 0-1k Ohm
Potentiometer
B - 0-5k Ohm
Potentiometer
C - 0-10k Ohm
Potentiometer
0 - None 0 - No Option
H - Heavy-Duty
Terminal
Block**
P - Seal/Potted
Leads
I - FM/CSA
Intrinsically Safe
Class I, II, III
Div 1, A-G (See
Notes)
Blank -
2 Open Terminal
Locations
(Standard)
4 - 4 Open Terminal
Locations (2 SPST
switches)
6 - 6 Open Terminal
Locations (2 SPDT
switches)
8 - 8 Open Terminal
Locations (2 or 4
SPST switches)
*Consult factory for additional switch options.
Zytel®
is a registered trademark of DuPont.
Note: I option valid for Type 4, 8, E, G and T switch types
** 2 SPST or 2 SPDT only. Maximum of 8 Terminals.
6. 6
The XCL-Series UltraSwitch is a globally-certified explosionproof/flameproof position indicator for use throughout
the world. The rugged die cast aluminum enclosure has a dichromate undercoat and electrostatic polyester powder
topcoat for superior corrosion resistance. The housing is certified to UL/CSA/ATEX standards and is available with
optional position transmitter and a wide range of switches.
XCL-Series UltraSwitch™ Position Indicators
Features:
• UltraDome™ visual indicator provides high contrast, wide-angle viewing of valve
position.
• Quick-Set™ spring loaded cams are extra wide and splined to allow tool-free
limit switch calibration.
• Switches available in a wide range of options.
• Terminal Strip is multipoint and prewired.
• Housing is die cast aluminum with dichromate undercoat and electrostatic
powder topcoat, UL/CSA/ATEX approved for hazardous locations.
• Dual ¾” conduit entries are standard.
• NAMUR mounting compliance eliminates coupling and maximizes
interchangeability.
• Captive stainless steel cover screws.
• Potting compartments available for factory sealed leads.
How To Order (Select Bold Type Code from each column that applies)
Shaft Option Model Indicator Option No. Switches Switch Type*
D - Double D
Shaft (1/4”
Flats)
N - NAMUR Shaft
XCL - (2) 3/4”
NPT
Conduit
XML - (2) M25
Conduit
1 - Flat Top (no indicator)
U - Red/Green (std)
C - 90° 3-way
D - 180° 3-way
E - 180° 3-way Blocked Center
K - Ektar Red/Green
H - Black/Yellow
R - Reverse (Red = Open, Green = Closed)
3 - Four window Ultradome
F - 120° thru/divert Ultradome
W - White = closed, Blue = open
X - Three position Type 6 White = closed,
Blue = open
0 - No
Switches
1 - 1 Switch
2 - 2 Switches
4 - 4 Switches
00 - No Switches
M1 - SPDT Mechanical
MC - SPDT Mechanical - Construction
for 250°F
MG - SPDT Mechanical - Gold Plated
M3 - DPDT Mechanical
MB - DPDT Mechanical - Licon
MA - 3-Position Control
MD - DA 3-Position Control w/Indication
MS - SR 3-Position Control w/Indication
P4 - SPST Proximity
P5 - SPDT Proximity
PE - SPDT Sabre
PP - SPDT Phazer II
PL - SPDT Phazer II Proximity with LED
PT - SPST Phazer II BRS Proximity
PX - SPST Phazer II BRS Proximity with LED
N8 - P+F NJ2-V3-N
NQ - PF NJ4-12GK-N (NAMUR)
NR - PF NJ4-12GM40-E1 (3-Wire NPN NO)
NS - PF NJ4-12GM40-E2 (3-Wire PNP NO)
NT - PF NJ4-12GK40-E2 (3-Wire PNP NO)
NP - PF SJ3.5-N (NAMUR)
NU - GO Proximity 35-13319-A1
SN - 3-Way Pneumatic Valves
FZ - AS-i Communications Card
FD - DeviceNet Communications Card
Certifications Analog Output Options Wiring Options
- 14 - General Purpose
- 17 - UL/CSA CI.I,Div.I,Gr.CD/CI.1,Div.2 Gr.A-D / CL II Div.1, 2 GR E,F,G/CL III
- 18 - UL/CSA/ATEX Explosionproof
- 19 - ATEX Explosionproof
- 25 - IECEx Ex d IIB T5, Ex tD A21 IP 65
- 26 - InMetro BR Ex d IIB T5
- 27 - Factory Mutual/CUS Intrinsically Safe CI I,II,III Div. 1,2 GR A-G T5**
- M1 - Metal Nameplate UL/CSA/ATEX Explosionproof (Mechanical Switch)
- M2 - Metal Nameplate UL/CSA/ATEX Explosionproof (Proximity Switch)
- M3 - Metal Nameplate ATEX Explosionproof
- 0 - None (std)
- T - 4-20 mA Transmitter
- D - 180° 4-20 mA Transmitter
- A - 0-1k Ohm Potentiometer
- B - 0-5k Ohm Potentiometer
- C - 0-10k Ohm Potentiometer
0 - None (std)
H - Heavy-Duty Terminal Strip***
1 - Brad Harrison 3 pin
2 - Brad Harrison 5 pin
3 - Brad Harrison 7 pin
P - Sealed / Potted Leads
Open Terminals (Minimum) Special Options Coating Options
2 - 2 open (std)
4 - 4 open Terminal Locations (2 SPST Switches)
6 - 6 open Terminal Locations (2 SPDT Switches)
8 - 8 open Terminal Locations (2 or 4 SPST Switches)
0 - None (std)
P - 180° Potentiometer Gearing
V - Viton O-rings
L - Lubricated cover bolts
N - No silicone
0 - Black Polyester Powdercoat (std)
E - White Epoxy
W - White Epilon II
Example
NXCLU2M1-18-00200 = Automax XCL UltraSwitch, NAMUR Shaft, UltraDome indicator, (2) SPDT Mechanical switches, UL/CSA and ATEX certifications.
*Consult factory for additional switch options.
** -27 option valid for MG, P4, P5, PE, PT, and N8 switch options.
***2 SPST or 2 SPDT only. Maximum of 8 Terminals.
Optional 4-20 mA
transmitter shown
7. flowserve.com
7
Automax offers a wide range of solutions for dribble
control or 3-position control applications. The Limit Switch
Method utilizes a specially configured UltraSwitch with
Automax solenoid valves to control the actuator through
three distinct positions. The Positioner Method utilizes an
Apex positioner with a special 3-position control circuit kit
that permits a fail-safe operation of the actuator to the CW,
Mid or CCW position on loss of air and/or electric. Options
are available for feedback at all three positions.
Limit Switch Method:
• Dribble Control – primarily used with spring return actuators
installed on 2-way valves, this system is generally used on
tank-filling applications. The fully adjustable mid-position, or
“dribble” position, permits the valve to stop short of closing
to minimize spilling or overfilling. Based on the actuator’s fail
direction, the package will fail CW or CCW on loss of air and/or
electric.
• 3-Position Control – used for 180° 3-way ball or plug valve
applications where the actuator stops
at 0°, 90° and 180° positions.
The quick and simple calibration
of the 90° mid-position was
specifically developed
for 3-way valve
configurations
utilizing 180°
double acting
actuators.
Positioner Method:
The most versatile system available, the Positioner Method
can be used on dribble or 3-position control applications with
90° spring return/double acting or 180° double acting actua-
tors. Primarily utilized on double acting actuator packages,
this method provides actuator failure to the CW, Mid or CCW
positions on loss of electric and/or air supply (with Automax
Fail-Safe accumulator tank assembly).
Features:
• Integral Cam Assembly. Specially designed cams permit quick
and easy mid-position calibration with pinpoint accuracy.
• Feedback Options. 3-way visual indicator and electrical
position feedback available for remote indication of the CW,
Mid or CCW position.
• Independent Feedback Circuits. Separate position indication
loops permit alternate power source for feedback to PLC/DCS
rather than voltage for solenoid valve control.
• Mid-Position from CW/CCW. Unlike other systems available
today, the mid-position can be reached from either direction.
• Pre-wired UltraSwitch simplifies installation. The terminal
strip features pre-wired jumpers and solenoid leads, permitting
the operator to simply apply signal to the CW, Mid or CCW
terminal locations.
• AC or DC Circuits available.
3-Position Control Systems
How To Order (Select Bold Type Code from each column that applies)
Prefix Method Schematic Enclosure* Coil Classification Shaft Option Dome Option Coil Voltage
3POS DA - Double
Acting
Actuator
SR - Spring
Return
Actuator
AC Circuits
1 - DA Actuator w/o Electrical
Position Indication (per sch.#
807448-A)
2 - SR Actuator w/o Electrical Position
Indication (per sch.# 807451-A)
3 - DA Actuator w/ Electrical Position
Indication (per sch.# 807523-A)
4 -SR Actuator w/ Electrical Position
Indication (per sch.# 807524-A)
DC Circuits
5 - DA Actuator w/o Electrical Position
Indication (per sch.# 807644-A)
6 - SR Actuator w/o Electrical Position
Indication (per sch.# 807645-A)
7 - DA Actuator w/ Electrical Position
Indication (per sch.# 807613-A)
8 - SR Actuator w/ Electrical Position
Indication (per sch.# 807622-A)
X - XCL-Series
UltraSwitch
P - PL-Series
UltraSwitch
W - Weatherproof
NEMA 4, 4x
X - Explosionproof
NEMA 4, 4x,
7, 9
N - NAMUR Shaft
(std)
S - Double-D Shaft
(1/4” Flats)
2 - Red/Green
UltraDome
C - 3-way 90°
Indicator
D - 3-way 180°
Indicator
E - 3-way 180°
Blocked Center
Indicator
1 - 110 VAC/50 Hz,
120 VAC/60 Hz
2 - 220 VAC/50 Hz,
240 VAC/60 Hz
3 - 22 VAC/50 Hz,
24 VAC/60 Hz
4 - 24 VDC
Example
3POSDA3XWNE1 would have description and comments as
follows:
Double Acting Actuator
DA Actuator w/ Position Indication (AC Circuit - per sch.#
807523-A)
XCL-Series UltraSwitch with Weatherproof NEMA 4, 4x
Controls NAMUR Shaft
3-way 180° Blocked Center Indicator
110 VAC/50 Hz, 120 VAC/60 Hz Coils
*Consult factory for Positioner Method 3-Position Control Systems.
8. 8
The Aviator XV-Series Integrated Valve Controller enclosure
and solenoid valve provide an integrated package for
position indication and control of supply air to rotary
actuators. The XV-Series housing is globally certified
explosion proof / flameproof with UL / CSA / ATEX / IECEx
approvals for use throughout
the world.
WR-Series
The WR-Series offers many features of the XV-Series in an
engineered resin housing. The housing made of engineered
resin provides an excellent enclosure for harsh chemical envi-
ronments and can be rated for nonincendive and intrinsically-
safe applications. In addition, dual internal solenoid coils are
available in the WR-Series.
Features
• Captive stainless steel cover screws.
• UltraDome visual position indicator provides high contrast,
wide-angle viewing of valve position.
• Fieldbus Upgradeability. The Aviator has been designed to
accommodate the circuitry required to interface with various
fieldbus protocols.
• NAMUR mounting compliance eliminates coupler and
maximizes interchangeability.
Aviator II™ Integrated Valve Controller
Quick-Set™ spring loaded
cams are extra wide and
splined to allow tool-free
limit switch calibration.
Switches are
available in a wide
range of options.
Three 1/2” conduit entries
are standard (XV-Series).
Corrosion Resistant Materials all exposed
parts are either stainless steel, anodized
aluminum, or aluminum treated with dichromate
undercoat and polyester electrostatic powder
top coat. The WR-Series provides further
protection with an engineered resin enclosure.
Internal Pilot Solenoid Coil offers
the advantage of having the solenoid
coil contained and protected within
the Aviator housing. This provides a
high degree of protection in hazardous
environments and washdown
applications.
9. flowserve.com
9
UltraSwitch™/Aviator™ Internal Switch Options
Mechanical Switches
Type 1 / M1
(2) SPDT Mechanical
15 amp @ 125 VAC,
1/2 amp @ 125 VDC
Minimum 50 mA
Type G / MG
(2) SPDT Mechanical
Gold-Plated Contacts
1 amp @ 125 VAC
1 amp @ 24 VDC
Minimum 1 mA
Type 3
(2) DPDT Mechanical
15 amp @ 125 VAC
Minimum 50 mA
Consult factory for DC voltages
Proximity Switches
hermetically sealed for
long life.
Type 4 / R4
(2) SPST Proximity
0.35 amp @ 140 VAC,
1 amp @ 50 VDC, 50 Watt Max.
Minimum 1 mA
Type 5
(2) SPDT Proximity
1/4 amp @ 120 VAC,
1/4 amp @ 28 VDC, 3 Watt Max.
Minimum 5 mA
Type 8
(2) Solid State Pepperl Fuchs
Proximity
2-wire NAMUR per
DIN 19234
High Performance
Proximity Switches
hermetically sealed for severe
service and long life.
Many additional switch
options are available.
Consult factory for details.
Type E / P1 Sabre Switch
(2) SPDT Proximity
1 amp @ 120 VAC,
1 amp @ 24 VDC, 25 Watt Max.
Minimum 1 mA
Type P / PP Phazer II
(2) SPDT Proximity
3 amp @ 120 VAC,
2 amp @ 24 VDC, 100 Watt Max.
Minimum 50 mA
Type T / B4 BRS
(2) SPST Proximity
3 amp VAC,
1/2 amp @ 24 VDC, 100 Watt Max.
Minimum 1 mA
AutoBrakits
NAMUR mounting kits and NAMUR shaft options permit direct
coupling of Automax limit switches or positioners to NAMUR
actuators. Our NAMUR shaft options include an integral
alignment pin to ensure accurate fit between accessory and
actuator. The kits feature stainless steel construction at an
economical price.
10. 10
How To Order WR / FR Series Resin Aviator/ BUSwitch (Select Bold Type Code from each column that applies)
Model Indicator Switch Number of Coils Solenoid Coil Spool Valve
Shafts and
Coatings
Spool Valve Options
WR - Resin NEMA
4, 4x
FR - Resin I.S.
Class 1, Div. 1
Groups A-D
*see note
for sensor
availability.
U - UltraDome
Indicator
C - 90° 3-way
D - 180° 3-way
E - 180° 3-way
Center
Blocked
M1 -(2) SPDT Mechanical
MG -(2) SPDT Mechanical
Gold Contacts
R4 - (2) SPST Proximity
P1 - (2) Sabre SPDT
Proximity
PP - (2) Phazer II SPDT
Proximity
B4 - (2) BRS SPST
Proximity
S4 - (2) PF NJ2-V3-N
(NAMUR)
SE - (2) Efector Type
IN-2002-ABOA
Communication Protocol
F2 - 2-wire Foundation
Fieldbus
F4 - 4-wire Foundation
Fieldbus
FA - AS-i
FN - DeviceNet
0 - Single Coil
1 - Dual Coil
2 - External
Solenoid Coil
(BUSwitch
only F4
option)
A - 110 VAC 50/60 Hz
C - 220 VAC 50/60 Hz
F - 12 VDC
G - 24 VDC
H - 12 VDC Low
Power
J - 24 VDC Low
Power
K - 24 VDC
Intrinsically Safe
BUSwitch Only
G - 24 VDC
J - 24 VDC Low
Power
P - 24 VDC Piezo
Ultra-Low Power
(F2 Protocol only)
O - None (F4 option
only)
1 - 3-way
Aluminum
2 - 3-way
Stainless
Steel
3 - 4-way
Aluminum
4 - 4-way
Stainless
Steel
N - NAMUR
Shaft
R - Thermoplastic Rain
Caps (Standard)
M - Thermoplastic Rain
Caps/Momentary
Manual Override
L - Thermoplastic Rain
Caps/Locking Manual
Override
X - Sintered Bronze Exhaust
Mufflers
Y - Sintered Bronze Exhaust
Mufflers/Momentary
Manual Override
Z - Sintered Bronze Exhaust
Mufflers/Locking
Manual Override
S - Stainless Steel Exhaust
Mufflers
T - Stainless Steel Exhaust
Mufflers/Momentary
Manual Override
U - Stainless Steel Exhaust
Mufflers/Locking
Manual Override
Note: IS approval valid for Aviator with Type MG, R4, B4 and S4 with “K” coil. Also valid for BUSwitch F2 option and “P” coil.
How To Order Aviator II Discrete Valve Contoller (Select Bold Type Code from each column that applies)
Shaft Type Model Indicator Option No. Switches Switch Type*
D - Double D
Shaft (1/4”
Flats)
N - NAMUR VDI
/ VDE 3845
Shaft
XV - Aluminum
Housing,
Explosion-
proof /
Flame-proof,
(2) 3/4” NPT
Conduit
XM - Aluminum
Housing,
Explosion-
proof /
Flame-proof,
(2) M20
Conduit
U - Standard UltraDome (Red/Green)
3 - 4-Window UltraDome
C - 90° 3-way UltraDome
D - 180° 3-way UltraDome
E - 180° 3-way Blocked Center UltraDome
F - 120° thru/divert UltraDome
H - Black Yellow UltraDome
K - Ektar UltraDome (Red/Green)
R - Reverse UltraDome (Red = Open, Green
= Closed)
W - White/Blue UltraDome
X - 180° 3-Way UltraDome (White/Blue)
0 - 0 Switch Elements
1 - 1 Switch Element
2 - 2 Switch Elements
3 - 3 Switch Elements
4 - 4 Switch Elements
M1 - SPDT Mechanical
MG - SPDT Mechanical - Gold Plated
MB - DPDT Mechanical - Licon
P4 - SPST Proximity
PE - Sabre SPDT Proximity
PP - Phazer SPDT Proximity
PL - Phazer SPDT Proximity with LED
PT - BRS SPDT Proximity
PX - BRS SPDT Proximity with LED
N8 - P+F NJ2-V3-N / NJ2-V3-N-V5 (NAMUR)
NP - P+F SJ3.5N (NAMUR)
FA - AS-i
F2 - FOUNDATION Fieldbus-2-Wire
F4 - FOUNDATION Fieldbus-4-Wire
FN - DeviceNet
Certifications Number of Coils Solenoid Coil Voltage Spool Valve
- 14 - General Purpose
- 17 - CSA CI.I,Div.I,Gr.CD T6/CI.1,Div.2 Gr.ABCD T3C/ CL II
Div.1 GR E,F,G
- Div.2 GR E,F,G, CL III T6, CL I, Zone 1 Aex-d IIB T3/T4
- CL I Zone 1 Ex-d IIB T3/T4
- 19 - ATEX II 2 G EEx d IIB T5
- 24 - CSA CI.I,Div.I,Gr.CD / CL II Div.1 GR E,F,G, Div.2 GR E,F,G /
CL III T6
- CL I, Zone 1 Aex-d IIB T3/T4 / CL I Zone 1 Ex-d IIB T3/T4
- 25 - IECEx Exd IIB T3/T4 IP65
- 27 - cFMus CI I,II,III Div 1 GR ABCDEFG T5 *see for sensor
availability.
- 0 - Integral Single
Coil
- 1 - External
Solenoid Coil
(F4 option
only)
- 0 - None (F4 option only)
- A - 110VAC/50Hz, 120VAC/60Hz (2-Watt)
- C - 220VAC/50Hz, 240VAC/60Hz (2-Watt)
- F - 12VDC (2-Watt)
- G - 24VDC (2-Watt)
- H - 12VDC Low-Power (.67 Watt)
- J - 24VDC Low-Power (.67 Watt)
- K - 24VDC Intrinsically Safe
- P - 24VDC Ultra Low-Power (Piezo.006
Watt) (F2 option only)
000 - None
3A2 - 3-Way Aluminum - 1.8 Cv
3S2 - 3-Way Stainless Steel - 1.8 Cv
3A4 - 3-Way Aluminum - 4.5 Cv
3S2 - 3-Way Stainless Steel - 4.5 Cv
4A2 - 4-Way Aluminum - 1.8 Cv
4S2 - 4-Way Stainless Steel - 1.8 Cv
4A4 - 4-Way Aluminum - 4.5 Cv
4S4 - 4-Way Stainless Steel - 4.5 Cv
Coating Options Spool Valve Exhaust Mufflers Override Options Other Options
P - Polyester Powder Coating (std)
E - White Epoxy Coating
R - Thermoplastic Rain Caps (Standard)
B - Sintered Bronze Exhaust Mufflers
S - Stainless Steel Exhaust Mufflers
N - No Override (Standard)
M - Momentary Manual Override
L - Locking Manual Override
1 - Silicone Free Aviator (Magnalube Grease
or Equivalent)
E - Wiedmuller Terminal (European Style)
P - High Temp Phenolic
L - Low Temp Spool
*IS approval valid for: MG, P4, PE, PT, N8, and NP sensors with K coil. Also valid for F2 option “P” coil.
11. flowserve.com
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AS-i
• GL, PL and XCL-Series UltraSwitch (requires external 24 VDC
solenoid valve)
• WR and XV-Series BUSwitch with integral coil and spool valve
• Centura CE-Series electric actuator (independent circuit permits
use of any motor voltage option)
DeviceNet
• GL, PL and XCL-Series UltraSwitch (requires external 24 VDC
solenoid valve)
• WR and XV-Series BUSwitch with integral coil and spool valve
FOUNDATION Fieldbus
• WR, FR and XV-Series BUSwitch with integral coil and spool
valve
• Centura CE-Series electric actuator (24 VDC motor only)
• Logix 3400IQ/MD series digital positioner
HART
• Logix 520si/MD digital positioner
• Logix 3200IQ/MD series digital positioner
AS-i Foundation Fieldbus DeviceNet
Max. No.
of Devices/
Segment
63 32 64
Max. Cable
Length (ft)
328 2953 328
Data Speed
(kbps)
167 31.25 125 to 500
BUSwitch™ Integrated Valve Controller
The BUSwitch™ Integrated Valve Controller provides all
of the features of the Aviator but enables control and
monitoring of automated on-off valves through fieldbus
technology. The BUSwitch communication cards provide a
gateway to fieldbus networks allowing seamless
integration of the limit switches and solenoid valves. The
integral BUSwitch functions assist the user with predic-
tive and preventative maintenance. The intelligent valve
automation package features AS-i, Foundation Fieldbus
and DeviceNet protocols. The BUSwitch is available in
both explosionproof aluminum or corrosion resistant
engineered resin housings.
Protocol-Specific Features:
• FOUNDATION Fieldbus BUSwitch controls include cycle counter
and timer functions. User-selectable failure modes permit
valves to move to desired position on loss of communications.
Dry-contact external input enables integration of emission-
detecting pressure switch or other simple device.
• DeviceNet BUSwitch offers basic on-off valve control with
limited diagnostic capabilities. Solenoid coil continuity, stroke
timer, and stroke counter provide important information for
effective valve and actuator maintenance. A dry-contact external
input enables integration of emission-detecting pressure switch
or other simple device.
• AS-i BUSwitch provides simple on-off valve control in a
very economical package. It is available in all limit switch
enclosures, including the GL, PL and XCL UltraSwitches.
12. 12
Flowserve is a leader in the integration of micropro-
cessor technology and digital communications into
control valve and quarter-turn actuation products.
Whether you are looking to interface with the latest
fieldbus protocol or for the highest performance digital
technology, Flowserve can answer your needs.
The Automax family of positioners provides a full line for
your control valve requirements, from basic analog posi-
tioners to high performance digital positioners. All analog
positioners are offered in pneumatic or electro-pneumatic
versions. Digital positioners are available for HART or
Foundation Fieldbus communication protocols. Positioners
are available with global certifications including FM, CSA,
SAA and ATEX approvals.
Apex 7000
High performance, modular analog positioner with advanced
features.
Apex 8000
Top of the line analog positioner with advanced features.
Logix 500si
Full-featured, high performance, digital positioner for general
purpose, nonincendive and intrinsically safe applications.
Logix 3200IQ
Full-featured, top of the line performance, digital positioner
with explosionproof enclosure.
Flowserve Flow Control Automax Positioners
13. flowserve.com
13
Apex 7000 Series
The Apex 7000 Series Positioner provides accurate valve
positioning with advanced features. It may be used with
3-15 psi pneumatic control signals, or fitted with an
optional current-to-pressure transducer for 4-20 mA signal
input. The Apex is available with many options including:
top-mount limit switches, position feedback transmitter,
speed controls, and our UltraDome Visual Position
Indicator.
Features
• NAMUR mounting compliance eliminates coupler and
maximizes interchangeability.
• Captive Cover Screws permit calibration while minimizing the
potential for lost screws.
• Optional UltraDome Visual Position Indicator provides high
contrast, wide-angle viewing of valve position.
• Vibration Resistant. Low spool mass, outboard spool bearings,
and locking calibration adjustments provide reliable operation
under high vibration.
• Field Upgradeable. The Apex is field upgradeable to various
electro-pneumatic options. Switches and/or a position
transmitter are field installable via top-mount UltraSwitches.
Apex 7000 Series
Non-interactive Span
adjustment
Spool Valves available
in low flow and high
flow versions to match
actuator valve/load
requirements.
Housing is die cast aluminum
with electro-deposited epoxy
paint or with optional TUFRAM
R-66 coating.
Apex 7000
Pneumatic Positioner
APEX 7000
14. 14
Apex 7000 Series (Metallic)
How To Order (Select Bold Type Code from each column that applies)
Model Indicator Gauges Spool Valves Cam Type
Feedback
Options**
Options
70 - PP Input 3-15 psi
71 - EP Input 4-20 mA
General Purpose1
72 - EP Input 4-20
mA FM/CSA/
ATEX/IECEx
Explosionproof2
73 - EP Input 4-20
mA FM/CSA/
ATEX/IECEx
Explosionproof3
74 - EP Input 4-20 mA
FM/CSA/ATEX/IEC
Intrinsically Safe4
75 - EP Input 4-20 mA
Signal Loss Fail-in-
Place1
76 - PP Input 6-30 psi
1 - Standard Flat with
Green Indicator
2 - UltraDome
Indicator
3 - No Gauges
4 - Standard Gauges
(SST casing w/
brass internals)
5 - Stainless Steel
Gauges
6 - Low Flow Spool
Valve
7 - High Flow Spool
Valve
A - Standard Linear
Cam 3-15 psi, 3-9
psi, 9-15 psi, D or
R, 180 Degree
B - 30 or 60 Degree
Linear Cam D
or R
C - Characterized
Cam, Squared,
Square Root,
D or R
O - None
T - Top-Mounted
UltraSwitch
Cover
R - NAMUR Shaft - Tufram
R-66 Severe Service
Coating
T - NAMUR Shaft - Standard
Epoxy Coating
Q - NAMUR Shaft - Silicone
Seals for -400
to 1850
F
D - Double “D” Shaft -
Standard Epoxy Coating
U - Double “D” Shaft - Turfram
R-66 Severe Service
Coating
V - Double “D” Shaft - Silicone
Seals for -400
1850
F
**Feedback options are not rated for hazardous locations. Use top-mounted UltraSwitch if hazardous location approvals are required.
Note: 1 NEMA Type 4/4x
2 FM/CSA NEMA (North America)
Explosionproof CI.I, II, III, Div. 1, Gr. BCDEFG
Flameproof II 2G, EExd IIB+H2
3 FM/CSA Explosionproof Cl. I, II, III, Div. 1, Gr. BCDEFG
Flameproofe EExd IIC
4 FM/CSA Intrinsically Safe Cl.I, Div. 1 ABCD, ATEX II 2GD
Ex ia IIC
Electro-pneumatic Positioner
Apex 7100 shown with weatherproof
I/P housing and UltraDome indicator
Electro-pneumatic Positioner
Apex 7200 shown with explosionproof
I/P housing
15. flowserve.com
15
The Automax Apex 8000 positioner provides outstanding
control for a wide range of valves and dampers. The two-
stage pneumatic relay provides fast, sensitive response
characteristics to meet demanding control objectives. It
may be used with 3-15 psi pneumatic control signals or
fitted with an I/P transducer for 4-20 mA signals. The Apex
8000 is available with many options including position
feedback limit switches, 4-20 mA position feedback trans-
mitter and our UltraDome Visual Position Indicator.
Features:
• Two-Stage Pneumatic Relay provides fast, sensitive response
characteristics for precise control of critical control valves and
dampers.
• Non-Interactive Span Adjustment reduces calibration time.
• Adjustable Gain allows positioner sensitivity adjustment for a
wide range of valve/actuator applications.
• Corrosion Resistant Materials. All exposed parts are either
stainless steel or polyester powder coated anodized aluminum
to permit use in corrosive environments.
• Optional UltraDome Visual Position Indicator provides
adjustable, high-contrast, full-angle viewing of valve position.
• Field Upgradeable. The Apex 8000 is field-upgradeable to a
number of electro-pneumatic options without removing the
cover. Limit switches or a 4-20 mA position transmitter may be
installed with basic tools.
• Vibration Resistant. High natural frequency and pneumatic
dampening make the Apex 8000 unaffected by vibrations with
accelerations up to 2 G’s and frequencies to 500 Hz.
Apex 8000 High Performance Positioner
Non-Interactive Span
Adjustable Gain
Two-Stage Pneumatic Relay
16. 16
Apex 8000 High Performance Positioner
How To Order (Select Bold Type Code from each column that applies)
Model Indicator Gauges Temperature Cam Type Feedback Options* Output Shaft
80 - PP Input 3-15 psi
81 - EP Input 4-20 mA
General Purpose1
82 - EP Input 4-20 mA
ExP, IS2
83 - EP Input 4-20 mA ExP3
84 - EP Input 4-20 mA IS4
85 - EP Input 4-20 mA
ExP, IS5
1 - Standard Flat with
Green Indicator
2 - UltraDome Indicator
K - EKTAR UltraDome
D - Top-mounted
UltraSwitch cover
(Double “D” Switch Box)
T - Top-mounted
UltraSwitch cover
(NAMUR Switch
Box)
3 - No Gauges
4 - Standard
Gauges
(SST casing
w/ brass
internals)
5 - Stainless
Steel Gauges
6 - 2 Stage Pneumatic Relay-
EPDM / -40 to +220 F (-40
to 104c)
7 - 2-Stage Pneumatic Relay -
Standard -20F to 180F
8 - 2-Stage Pneumatic Relay
- Extend Temperature -40F
to 180F
9 - 2-Stage Pneumatic Relay -
VITON / -20 to +350 F (-29
to +121 C)
A - Standard Linear
Cam 3-15 psi, 3-9
psi, 9-15 psi, D or
R, 180 Degree
C - Characterized Cam
Square, D or R
(Quick Opening)
O - None
F - 4-20 mA Transmitter
K - (2) SPDT Mech.
Switches
M - (2) SPST Proximity
Switches
N - (2) SPDT Proximity
Switches
Q - (2) I.S. Rated Solid
State Sensors
T - NAMUR Shaft - Black
Polyester Powder
Coat, 1/2” NPT Conduit
Entries
D - Double “D” Shaft
- Black Polyester
Powder Coat, 1/2” NPT
Conduit Entries
U - NAMUR Shaft - Black
Polyester Powder
Coat, M20 Conduit
Entries
V - Double “D” Shaft
- Black Polyester
Powder Coat, M20
Conduit Entries
*Feedback options are not rated for hazardous locations. Use top-mounted UltraSwitch if hazardous location approvals are required.
Note: 1 NEMA Type 4/4x
2 FM/CSA NEMA (North America)
Explosionproof Cl. I, Div. 1, Gr. BCD, Cl. II, Div. 1, Gr. EFG
Intrinsically Safe Cl. I II, Div. 1, Gr. ABCDEFG
Nonincendive CI. I, Div. 2, Gr. ABCD
3 ATEX Flameproof II 2GD Ex d IIB + H2 T6( -400
C to
+400
C); tD A21 T400
C
4 ATEX Intrinsically Safe II 1 G EEx ia IIC
II 3 GD (T700
C) EEx nL IIC T6 (-400
C to +600
C)
5 Australia ANZEX Flameproof
Ex d IIB+H2 T6
Intrinsically Safe Ex ia IIC T5 @650
C
Ex n IIC T6
Limit Switches
Type K
SPDT Mechanical
10 amp 125 VAC
5 amp 250 VAC
1/2 amp 125 VDC
1/4 amp 250 VDC
Type M
SPST Proximity
1/4 amp 200 VDC
1/2 amp 100 VDC
1 amp 50 VDC
0.35 amp 140 VAC
Maximum Contact:
50 Watt Resistive
Type N
SPDT Proximity
1/4 amp @ 120 VAC
1/4 amp @ 28 VDC
Minimum 5 mA
Type Q
(2) Solid State Pepperl
Fuchs Proximity
2-wire NAMUR per DIN
19234
Position Transmitter
Position transmitter can be factory or field installed to provide a
direct feedback from the positioner shaft. Leads are terminated
within the electronic module.
2-wire Current Output Signal
Standard output signal: 4-20 mA 2-wire
Power requirements: 6 to 30 VDC
Output loading: 0 to 750 Ohms @ 24 VDC
Top-Mounted UltraSwitch
For hazardous area transmitter
and switch feedback applications
Limit Switch
Options
4-20 mA Transmitter Option
Electro-Pneumatic Positioner Apex 8000
Shown with explosionproof I/P housing
17. flowserve.com
17
Apex 8000 Cam Features and Options
The Standard Apex 8000 Cam (Designated by letter “A”)
• Provides linear characterization
• Allows 90 or 180 degree rotation
• Accepts 3-15, 3-9 or 9-15 psi input
• Is suitable for direct or reverse acting applications
Optional cams are available for:
• Squared or square root characterization
Limit Switches
Type K SPDT Mechanical
10 amp 125 VAC / 5 amp 250
VAC
1/2 amp 125 VDC / 1/4 amp 250
VDC
Type M SPST Proximity
0.35 amp 140 VDC
1 amp 50 VDC / 1/2 amp 100 VAC / 1/4 amp 200 VDC
Max. Contact: 50 Watt Resistive
Type N SPDT Proximity
1/4 amp @ 120 VAC
1/4 amp @ 28 VDC / Minimum 5 mA
Type Q Switch
(2) Solid State Pepperl Fuchs
Proximity 2-wire NAMUR per DIN 19234
Position Transmitters
Position Transmitters can be factory or field installed to provide
a direct feedback from the positioner shaft. Leads are termi-
nated within the electronic module.
Apex 8000 Modular Positioning System Options
Hazardous Location I/P
• Input 4-20 mA
• I/P Housing NEMA 4x and 7 UL,
C-UL, ATEX, SAA
• Automatic supply pressure and
ambient temperature compensation
• Internal I/P filter regulator
Non-hazardous Location I/P
• Input 4-20 mA
• I/P Housing is corrosion resistant and
weatherproof
• Automatic supply pressure and ambient
temperature compensation
• Internal I/P filter regulator
Limit Switch
Option
“UltraDome” or “Flat” Position Indicators
18. 18
Logix Digital Positioners and Accessories
Logix 520SI/3200IQ Information Chart
The following information is accessible from the Logix Digital Valve Controller:
Logix digital positioners offer Flowserve
customers the best in performance and
features for their demanding applications.
The Logix 500si is available in intrinsically
safe, nonincendive or general purpose
configurations for more competitive
situations. The Logix 3200IQ is provided with
an explosionproof enclosure and offers the
highest level of performance and features.
Identification
Spool identification
Air action
Tag number
Spring type
Valve style
Valve material
Valve body size
Valve serial number
Valve manufacturer
Valve pressure class
Valve end connections
Fail position
Stroke length
Flow direction
Trim number/size
Trim characteristic
Stem/shaft diameter
Trim type and material
Leakage class
Inlet/outlet pressure
Actuator size and type
Device name/description
Embedded software version
Electronic serial number
Engineering units
Message - up to 32 characters
Calibration
Stroke
4-20 mA signal
Pressure sensor
Calibration date
Calibrated by initials
Data Acquisition
Valve position
4-20 mA signal
Command signal
Clockwise actuator pressure
Counter clockwise actuator pressure
Diagnostics and Signatures
Step test
Ramp test
Internal power test
Preventive Maintenance
Actual travel
Rated travel
Travel alert
Packing style
Cycle counter
Cycle alert
Logix Series 3200IQ Variables
Noise filter
Integral gain
Board current
Travel position
Supply pressure
Digital input signal
Analog input signal
Stroke open speed
Stroke closed speed
Internal temperature
Position deviation alert
Minimum position cutoff
Communication error log
Minimum proportional gain
Maximum proportional gain
Proportional gain multiplier
Upper and lower travel alert
Upper and lower soft limit stop
Multiple characterization library
Actuator pressure sensor check
21-point custom characterization
Two-level security (ValTalk)
Red denotes additional functionality available on model with advanced diagnostics.
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Digital Positioners: Automax Logix 500si
The Logix 500si digital positioner provides highly accurate
positioning and very responsive control of quarter-turn
valves and dampers. It combines state-of-the-art piezo
valve technology with inner-loop feedback for precise
control. The Logix 500si is available with North American
or ATEX intrinsically safe and nonincendive approvals.
The Logix 510si is available as a 4-20 mA I/P digital positioner.
Utilizing industry standard HART protocol, the Logix 520si
provides dual gain tuning, 21-point custom characterization
and signatures for diagnostic purposes and accuracy measure-
ments. It is available with limit switch or transmitter position
feedback.
Features:
• Quick-Cal™ function provides fast, push-button automatic
commissioning of positioner. The Direct User Interface allows
local access to positioner control.
• Two-Stage Control utilizes piezo technology combined with
inner-loop feedback for precise control.
• Using HART Protocol, the Logix 520si can use existing
handheld communicators and supply extensive information.
SoftTools software allows the operator to run diagnostics
and signatures, calibrates, displays parameters, logs data,
sets alarms, and performs other functions in a Windows
environment with on-line help screens.
• 21-Point Custom Characterization allows the valve to be in
virtually any position the operator desires for a given input
signal.
• Local Status LED’s provide instant information relating to
internal diagnostic codes, indicating 36 different conditions.
These codes indicate positioner status and alarms without the
need for a handheld communicator or laptop computer.
• Jog Calibrate function allows users to easily calibrate the
positioner on all actuators without travel stops.
• AutoTune™ Function starts the self-calibration and auto tuning
process to reduce commissioning time and ensure consistency
between one valve and the next. A gain selector switch allows
the user to increase or decrease the calculated gain for optimal
performance.
• NAMUR Interfaces, combined with compact and lightweight
design, provide direct mounting to various rotary or linear
actuators.
How To Order (Select Bold Type Code from each column that applies)
Model Diagnostics Certifications Paint Color Threaded Connections Feedback Shaft Operating Temperature
51 - 4-20 mA
Analog
52 - HART
4-20 mA
0si - Standard
Diagnostics
-02 - Intrinsically-safe
(FM/CSA)1
-14 - General Purpose
-15 - Intrinsically-safe
(ATEX)2
-B - Automax
Black Polyester
Powder Coat
1 - 1/2” NPT Conduit, 1/4” NPT Pneumatic
2 - M20 Conduit, 1/4” NPT Pneumatic
D - Linear
- D Shaft
R - NAMUR
Rotary Shaft
S - Standard (510si only)
-4°F to 185°F
(-20°C to 85°C)
E - Extended
(-40°F to 185°F)
(-40°C to 85°C)
Language Visual Indicator Special Options
Add-in
Electronic
Options
Limit Switches Manifold Options Gauge Options
E - English
F - French
G - German
-F - Flat
-D - Dome
0 - No Special
Options
0 - No Add-in
Circuits
F - 4-20 mA
Feedback
(510si only)
0 - No Limit Switches
1 - Two Mechanical Switches
2 - Two Reed Proximity Switches
3 - Two NAMUR V3 Type Proximity Switches
P+F NJ2-V3-N
4 - Two Slot Type NAMUR Sensor P+F SJ2 S1N
5 - Two Slot Type NAMUR Sensor P+F SJ2 SN
6 - Two Slot Type NAMUR Sensor P+F SJ2N
Blank - None
DA - Double
Acting
GM - Gauge
Manifold
Blank - None
1 - PSI/BAR/KPA
Stainless with Brass
Internals
3 - PSI/BAR/KPA
Stainless with
Stainless Internals
Notes: 1 FM/CSA certification to intrinsically-safe CI.I, Div.1, Gr. ABCD, Nonincendive Class I Div. 2 ABCD
2 ATEX II 1G EEx ia IIC Intrinsically Safe certification
Ordering example: 510si-02-B1RSE-F002. Automax Logix 500si positioner with basic 4-20 mA input, I.S. approvals, black aluminum enclosure, 1/2” NPT conduit, 1/4” NPT pneu-
matic, NAMUR rotary mounting, standard temperature range, English language, flat visual indicator. No special options or add-ins, two proximity reed switches
for end of travel feedback.
20. 20
Digital Positioners: Automax Logix 3200IQ
The Logix 3200IQ digital positioner is available in an
explosionproof enclosure with intrinsically safe ratings
available for North American and European hazardous
locations. The Logix 3200IQ combines a responsive
16-bit microprocessor and two-stage electronic relay
with features such as local status LED’s and an on-board
QUICK-CAL™ button, Configuration DIP switches, jog
buttons and variable gain selector switch.
In addition to high sensitivity and fast response, the positioner
offers real-time diagnostics to assist in predictive/preventative
valve maintenance and extensive configuration capabilities to
optimize various valve types and sizes. The Logix 3200IQ is
available in the popular HART or Foundation Fieldbus protocols.
Features:
• Two-Stage Electronic Relay facilitates quick, accurate response
to both large and small signal changes.
• Enhanced Data-Packing Technique. Using an enhanced data-
packing technique and SoftTools™ software, data transfer with
the Logix Series positioner is many times faster than current
HART-compatible systems, resulting in a dramatic speed
increase in configuration and diagnostic signature acquisition.
• A fast 16-bit Processor provides a substantial increase in CPU
speed, allowing greater on-board diagnostics capability.
• Low Operating Current. The positioner operates when the
current drops as low as 3.6 mA.
• SoftTools Software
allows the operator
to run diagnostics
and signatures,
calibrate, display
parameters, log data,
set alarms, and perform
many other functions in a
familiar Windows environment
with on-line help files.
• 21-point Custom Characterization allows the valve to be in
virtually any position the operator desires for a given signal.
• Local Status LED’s provide information relating to internal
diagnostic codes indicating 36 different conditions. These
codes indicate positioner status and alarms without the need
for a handheld communicator or laptop computer.
• The Direct User Interface allows local access to positioner
control without requiring multi-level menus, a handheld
communicator or laptop computer. Commissioning is
performed by simply setting a few switches and pressing the
QUICK-CAL™ button.
How To Order (Select Bold Type Code from each column that applies)
Model Diagnostics Material
Design
Version
Certifications Shaft Connection
32 - HART
34 - Foundation Fieldbus
0 - Standard
1 - Advanced
1 - Stainless Steel
2 - Automax Black
Polyester Powder
3 - Automax White Epoxy
IQ -06 - InMetro Flameproof BR Ex dIIB + h2 T5 Intrisically
Safe BR Ex ia II CT5
-10 - Explosionproof Class I, Div 1, Groups B, C, D
Intrinsically Safe Class I, Div 1, Groups A through G
-14 - General Purpose
-15 - Intrinsically Safe EEx ia IIC T4/T5, ATEX II 1 GD
-16 - IECEx Exd IIB+H2
-D6 - Double-D (linear)
-N6 - NAMUR (rotary)
Conduit Connections Action Temperature Gauges Feedback Options
E - 1/2” NPT
M - M20
4 - 4-way
(Double Acting)
40 - Extended
-40°F to 176°F
(-40°C to 80°C)
0G - PSI BAR/KPA Stainless w/ brass internals
0S - PSI/BAR/KPA Stainless w/ stainless internals
KG - kg/cm2
Stainless w/ brass internals
KS - kg/cm2
Stainless w/ stainless internals
0U - None
Blank - None
0F - 4-20 mA Transmitter
00 - None
316 SST Logix
Positioner
Jog Calibration
Buttons
Gain Selector
Switch
Configuration DIP
Switches
Status
Indicating LED’s
Quick-Cal™
Button
AutoTune™ Switch
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SoftTools™ Suite
Our SoftTools™ software package provides all tools neces-
sary to establish communications with your Logix posi-
tioner using a personal computer via the HART protocol.
SoftTools version 7.0 introduces the most advanced and
comprehensive set of valve and positioner diagnostics
available today.
Logix/SoftTools Features:
• Valve/package identification, including tag number, valve
specifications, and actuator configuration.
• Custom characterization, allowing the user to adjust a 21-point
characterization curve to change the response of the positioner
to meet process requirements.
• Positioner performance tests measure hysteresis, deadband,
linearity, and repeatability.
• Signature comparisons can be performed by evaluating a
stored “installed” signature curve to current performance.
• Dual gain tuning of the Logix positioner allows the user to make
large step changes with minimal overshoot, while achieving the
resolution to respond to very small step changes.
HART Accessories
Automax also offers a variety of accessories to complete your
HART installation.
• HART Handheld – offers single tool, remote configuration,
calibration, and control of HART devices.
• HART Cable Modem – enables communication between a
laptop or desktop PC through PCMCIA or RS232 interface.
• HART Filter – protects HART digital communication imposed
on 4-20 mA signal from noise generated by DCS.
SoftTools Performance Testing
SoftTools Signature Comparison
SoftTools 21-point Characterization Curve
22. 22
Limit Switch and Positioner Products
Automax limit switch and positioner products were
designed with harsh chemical environments in mind.
Users do not normally expose valve automation
accessories directly to concentrated chemicals continually,
however, mild concentrations do exist in plant
atmospheres. This guide provides chemical compatibility
for materials used in exposed parts, i.e., housings, covers
and visual indicators.
WR FR - Series Aviator™/BUSwitch™ – General
Electric Noryl®
Noryl, a modified PPO resin, features high hydrolytic stability,
meaning that it does not absorb moisture readily, making it well
suited for high humidity and steam environments. Noryl offers
good resistance to most acids, bases, detergents and aqueous
solutions. Halogenated and aromatic solvents may soften or
dissolve this material.
PL-Series UltraSwitch™ – DuPont Zytel®
Zytel®
, a polyamide resin, features resistance to low concentra-
tions of bases, solvents and salts. This high-strength engi-
neered resin provides an excellent enclosure for harsh corrosive
environments.
UltraDome™ Pharos™ Visual Indicators – General
Electric Lexan®
Lexan, a polycarbonate resin, is extremely tough and generally
is not affected by low concentrations of acids, alcohols and
alkalis. High concentrations should be avoided. Mild detergents,
pure petroleum greases and pure silicone greases are generally
compatible. Avoid solvents.
GL XCL-Series UltraSwitch™, Apex™ 7000/8000
Logix™ Positioners, XV-Series Aviator™/BUSwitch™
- Dichromate Conversion Undercoat with Polyester
Powder Top Coat or Epoxy Coating
The dichromate conversion coating provides improved adhe-
sion of the top-coat, retards mildew formation, and provides
extra protection against oxidation, particularly on unpainted
surfaces such as the interior. Polyester provides general
protection against low concentrations of some acids and alkalis.
Avoid bases. Optional epoxy coating provides better chemical
resistance, but has a tendency to chalk under direct exposure to
ultraviolet light.
Chemical Concentration Noryl®
Zytel®
Lexan®
Polyester Epoxy
Acids
Acetic 5% E C C U U
Acetic 90% E U — U U
Citric 5% — C C E E
Formic 90% — U U U E
Hydrochloric 10% E U E C E
Nitric 10% E U C (D) U E
Nitric 75% C U C (D) U C
Phosphoric 5% E U E C C
Sulfuric 5% E U C C C
Sulfuric 30% E U C C C
Bases
Ammonium Hydroxide 10% — C (L) U U E
Potassium Hydroxide 10% E C U U E
Sodium Hydroxide 10% E C (L) U U E
Solvents
Acetone — C U U U
Ethyl Acetate (Ester) C E U C C
Methanol E E U E E
Methylene Chloride — C U U U
Toluene — E U C E
Salts
Sodium Bicarbonate E E — E E
Sodium Chloride 10% E C (L) E E E
Miscellaneous
Ammonia E C — — —
Chlorox E C — — —
Mineral Oil E — — E E
E = Excellent (chemical has no effect)
C = Compatible, but material slightly affected by chemical:
L = greater than 1% dimensional change
D = discoloration
U = Unsatisfactory (chemical attacked material)
— = No test data or experience available