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Piping Technology & Products, Inc.




 SWECO Fab. Inc.
          a subsidiary of Piping Technology & Products, Inc.



                                              presents…


           ASME Vessels, Pig Launchers,
            Strainers and More Webinar

Attention Attendees: to listen to the audio portion, check that your
speakers or headset are on and turned up OR dial the number and use
the access code listed in your confirmation email.
Attention P.E.’s: this Webinar is worth 1 PDH credit for TX P.E.’s
(send request to enews@pipingtech.com)
Godina
 Jerry Designer
Lead Pipe Support
PT&P and Subsidiaries
                     PIPING TECHNOLOGY
                     & PRODUCTS, INC.
                                       Member of MSS, SPED, APFA
                                           ISO 9001-2008 Certified




                                                                  Fronek Anchor
U.S. Bellows, Inc.   Sweco Fab, Inc.     Pipe Shields, Inc.      Darling Ent., Inc.




 Member of EJMA       ASME U-Stamp         ISO 9001-2008             ASME Nuclear
                        R-Stamp               Certified                Qualified
Pressure Vessels / Tanks
                         * Sweco Fab, Inc., designs and fabricates different kinds of
                           pressure vessels per ASME Sec. VIII, Div. I, and welded steel
                           tanks per API codes.

Design Criteria:
•Operating Conditions (Temperature, Pressure, Etc.)
•Capacity
•Material
•Attachments (Discharge, Input)
•Configuration (Horizontal vs. Vertical)

Capability:
•Maximum pressure rating up to 3000 psig
                                                              60" x 143" T-T Carbon Steel
•Largest diameter capability up to 16' diameter and                Air Receiver Tank
2.5" thick
•Carbon steel, stainless steel or Chrome-Moly, 3-
coat paint system
Pressure Vessels and Tanks
    Operating Conditions




Pressure Vessel for a Process Feed Tank   Air Receiver Tank for a Manufacturing
for a Chemical Company                    Facility in Alabama
• 96" T-T, 48" Diameter                   • 143" T-T, 60" Diameter
• Carbon Steel SA 516-70                  • SA 516-70 Carbon Steel
• Design Pressure: 15 PSIG @ 86°F         • Design Pressure: 170 psig @ 200°F
• Hydro-tested at 20 PSIG, X-ray Test     • Hydro-tested at 221 psig
Pressure Vessels and Tanks
  Capacity
              •   500 Gallon Capacity
              •   Modification to Earlier Design
              •   Shell Thickness Increased
              •   Tangent to Tangent Dimension Extended
Pressure Vessels and Tanks
      Material / Media




  ASME Code Pressure Vessels Designed for a Biofuel Production Line

  •    Molecular Sieve Vessels
  •    Stainless Steel and Carbon Steel Base Rings
  •    24" Outside Diameter, 214" Long
  •    Maximum Allowable Working Pressure: 123 PSIG @ 400°F
  •    Hydro-tested at 160 PSIG and X-ray Tested
Pressure Vessels and Tanks
  Attachment


                        20" Diameter Pressure Vessel
                        • Design Pressure:
                            450 psig at 199°F
                        • Radiography Tested
                        • Hydrostatic Test at 585 psig




                             Drawing on Next Slide 
Pressure Vessels and Tanks
Pressure Vessels and Tanks
    Configuration




Pressure Vessel                       Carbon Steel Pressure Vessel
• 84" Long and 42" Diameter           • 48" Diameter
• SA 516-70 Carbon Steel              • Capacity: 1100 Gallons
• Design Pressure: 117 PSIG @ 500°F   • Design Pressure: 285 PSIG @ 100°F
• Hydrostatic Tested at 205 PSIG      • Hydro-tested & held for ½ hour at 428 PSIG
Pressure Vessels and Tanks




    Pressure Vessel Being Prepared for Shipment    Close-up of Explosion Proof Electrical Junction Box


2800 lb. Pressure Vessel for an Oil Refinery Company in the United Arab Emirates

•   Dust Collector to Filter a Process Fluid for an Unleaded Gasoline Project
•   30" Diameter, 14'-11" O.A.L.
•   Design Pressure: 150 PSIG @ 248°F
•   Spot Radiography, Dye-Penetrant Examined, Hydrostatic Tested
Pig Launchers / Receivers
                            * Launchers and receivers are pressure vessels used to introduce
                              and remove pigs, spheres and inspection tools from the pipeline.




Pig Launchers / Receivers                  Pig Launchers / Receivers       Pig Launcher / Receiver
   [ 671 PSIG at 175°F ]                      [ 512 PSIG at 100°F ]          [ 740 PSIG at 170°F ]




Pig Launchers / Receivers                   Pig Launchers / Receivers     Pig Launchers / Receivers
      [ 2300 PSIG ]                               [ GD Closure ]          [ Safety Locking System ]
Pig Launchers and Receivers



                         Standard Pig Launcher




                         Standard Pig Receiver
Pig Launchers and Receivers




 •   API5LX52 Pipe & Multiple Coats of Paint
 •   Design Pressure: 671 PSIG at 175°F
 •   Design Code: B31.8, Design Factor: 0.6
 •   Hydro-tested
Pig Launchers and Receivers




    Pig Launchers / Receivers for a Petroleum Company
    • 16" Major Barrel x 12" Minor Barrel x 121" Long
    • Design Pressure: 512 PSIG at 100°F
    • Hydro-tested at 666 PSIG and X-ray Tested
Pig Launchers and Receivers
                         • 24" x 30" x 138" Long
                         • 10" x 14" x 132" Long
                         • Design Pressure: 740 PSIG
                           at 170°F
                         • Barrels are API 5L X 52
                         • 100% X-Rayed
                         • Hydro-tested
Pig Launchers / Receivers




Pig Launchers / Receivers for a          Pig Launchers / Receivers for a
Separation Project off the West          Petroleum Pipeline
Coast of Africa                          • Lengths: 127", 172", 189"
• 8" and 10" Diameter                    • Diameters: 10", 18", 20"
• Designed with quick opening doors      • 2 are Carbon Steel and 1 is Stainless Steel
• Includes R.T.J. Flanges at 2300 PSIG   • Design Pressure: 263 PSIG @ 185°F
• Built to ASME, Sect. VIII, Div. 1      • All Launchers / Receivers were Hydro-tested
  and D.N.V.
Pig Launchers and Receivers




     Netherlocks Safety System         Valves




   ASME Pig Launcher & Receiver   Ready for Shipment
Pig Launchers and Receivers
Pig Launchers and Receivers
Pig Launchers and Receivers
                    ASME Calculations




             = 0.332”
Pig Launchers and Receivers
              ASME Calculations
Spectacle / Line Blinds
                      * We offer a wide range of spectacle blinds, spectacle flanges, paddle blinds /
                        blanks, spacers and bleed rings manufactured to API standards and B31.3
                        specifications.


      Materials:                   Finishes:                        Sizes:
       •   Stainless Steel           • Smooth Mill Finish             •   150# 1" to 36"
       •   Monel                     • Machine Finish                 •   300# 1" to 30"
       •   Inconel                                                    •   600# 1" to 24"
                                     • Serrated Finish
       •   Carbon Steel                                               •   900# 1" to 18"

Note: We can manufacture any size you need even if it’s not listed in our catalog!
Spectacle / Line Blinds




                                    Spectacle Binds with a 300# ANSI Rating
                                           Designed for a 24" Pipe




                                Spectacle Binds with a 300# ANSI Rating Designed
                                       for a 30" Pipe in a Petroleum Plant

    Spectacle Blinds (300 RF)
Spectacle / Line Blinds




                                     Spectacle Blinds with a 600# ANSI Rating
                                             Designed for a 42" Pipe




                                 Spectacle Blinds Designed for 60" Diameter Pipe


   Spectacle Blinds (600 FRTJ)
Spectacle / Line Blinds




  Spectacle Blinds (150 FRTJ)   Spectacle Blinds (1500 MRTJ)
Bleed Rings
Conical Strainers
                      * Sweco Fab, Inc. manufactures conical strainers per ANSI B31.3
                        and other codes. Line strainers, tee type strainers and
                        perforated plates are also available.




304 Stainless Steel        SA 516 gr. 70 Carbon Steel




 Stainless Steel      20" Stainless Steel Suction Strainer      Type 59-T Strainer
 Conical Strainer
Flow Control




     Installation of FRP Bundles in Pipe   Flow Device Ready for Delivery




     Installation of Flow Device On-Site        Flow Device in Use
                                                        www.pipingtech.com   info@pipingtech.com
Duct Work
                       * Duct work assemblies can include fabricated elbows, tees,
                         straight sections of duct work, fabric or metallic expansion joints
                         and can be rectangular or round.


                            Materials:            Sizes:              Applications:
                             • Stainless Steel      • Up to             • Air Service
                             • Carbon Steel           16' Diameter      • Sulphuric Acid Plants


                             Note: We can also provide specialized pipe supports for
                                   large diameter duct work. Additionally, we offer
                                   complete pipe stress analysis of your duct systems.
     Duct Work at an
       Acid Plant




90" Duct Work for an Ammonia Plant        72" I.D. Duct Work            96" I.D. Duct Work
Duct Work




Duct Work with Mitered Elbows for Absorbing Tower Piping in an Acid Plant
• 72" outside diameter, 23'-2/4" from centerline, elbow to elbow
• SA-516 grade 70 carbon steel, roundness tolerance of +/- 1/8"
• 100% dye penetrant test, soap and air test, and spot x-ray test of all pipe circumferential
   and long seam welds was performed prior to shipment
• This assembly was only a single portion of a duct work system that included 36", 48"
  and 60" diameter sections of fabricated duct work
Duct Work




            Duct Work Designed for a Section of
            Air Supply Duct in an Ammonia Plant
            • 90" outside diameter, 38' long
            • ASTM A516 grade 70 carbon steel
            • Assembly includes two support bases
              and stiffening rings that provide
              strength and rigidity
Transition Pieces
                         * Transition pieces are normally used to join duct work of
                           dissimilar cross-sections and sizes.




                                                 Transition Piece for an Ammonia Plant in Egypt
                                                 (Bottom Flange: 159" x 60", Top Duct: 90" O.D.)

Transition Piece for Olefin Site                Engine Exhaust Duct Spool
at Chocolate Bayou
                                                                        • Connects two exhaust
• Transitions from round to oval                                        manifolds
• Will be used to regulate the flow of both                               (18" to 50" diameter)
  air and liquid                                                        • Carbon steel, coated with
• Fabricated from 36" carbon steel pipe                                    specialized paint to withstand
                                                                           temp. up to 1000°F
• Measures 36" x 72" x 60"
                                                                        • Will be covered with insulation
                                                                          and used to direct engine
                                                                          exhaust in a gas storage facility
Transition Pieces
 Finite Element Analysis on a Transition Piece



                                       • Standard flange at top and modified to
                                         include an extra length of pipe to eliminate
                                         two flanges
                                       • Rectangular flange: 1.25" x 5" stock
                                         A36 carbon steel
                                       • Transition & pipe: 3/8" thick A516
                                         grade 70 carbon steel
                                       • Temperature condition: 105°C / 221°F
                                       • Case #1: 18.7 psi internal pressure
                                       • Case #2: full vacuum when the transition
                                         piece experiences 15 psi external pressure
Transition Pieces
 Finite Element Analysis on a Transition Piece (case continued)

 Case #1: Transition Piece = 18.7 PSI




                                               Stress Plot #1     Stress Plot #2



                                                                      Displacement
                                                                      Plot #1




 Illustration of Pressures and Displacements
Transition Pieces
 Finite Element Analysis on a Transition Piece (case continued)

 Case #2: Transition Piece = 15 PSI




                                               Stress Plot #1     Stress Plot #2



                                                                      Displacement
                                                                      Plot #1




 Illustration of Pressures and Displacements
Bellmouth Reducers
* Bellmouth Reducers are used in the cooling process of petrochemical
  refining. These reducers can range in size from 24" to 54", according
  to the size of the inlet piping.
Air Intake Stacks / Dampers
                                  * Air intake stacks are used to keep debris from traveling to the duct.
                                    Dampers are designed to control the ventilation in the ducts.




Flue Gas Duct Damper     300 lb. Damper                                5,000 lb. Air Intake Stack   Inlet Air Stacks Designed
 304 Stainless Steel Galvanized Carbon Steel                              A-36 Carbon Steel            for 25 PSIG at 100°F
   (10’ x 6’ and 2200 lb. )   (73.5" I.S. x 20.5" I.S. x 7.5" wide )          (11' x 5' x 8')       (20" Diameter, 624" Long, 4395 lb.)
Air Intake Stacks / Dampers
                  Flue Gas Duct Damper
                  • Designed as a shut-off damper to control the
                    flow of flue gas in an ammonia plant
                  • The damper will be connected to a motor-
                    driven control system by the linkage shown
                    in the picture
                  • Combination of 304 stainless steel and
                    Inconel® stainless steel
                  • 10' x 6' with a weight of 2200 lb.
                  • Painted with standard inorganic zinc primer
                  • Visual inspection, dye-penetrant, functional
                    testing
                  • Refractory-lining will be added during
                    installation
Structural Supports
* Structural supports can be fabricated from standard structural elements
  (beams, angles, channels) or can be assembled from built-up plate sections.
  They can be used in conjunction with other support components, such as
  shoes, springs, vessels, etc.



                                         ASME Pressure Vessel
                                         and Stand
                                         • 60" Diameter
                                         • 176" seam to seam
Structural Supports




                                        Platform for Pressure Vessel
                                        • Carbon steel
                                        • 16' -6" maximum width


 Auxiliary Structural Supports
 • Designed to attach to vessels
 • Hot-dipped galvanized carbon steel
 • 30" to 84" in height
Structural Supports




   Structural Pipe Hangers for a Seismic Restraint Project (San Francisco-
   Oakland Bay Bridge)
   • Include MegaLug® attachments
   • Various sizes
   • Carbon steel construction with HDG finish
Instrument Stands
* Instrument supports / stands are used to provide a mounting location for
  instrumentation on process lines 3" through 36" in diameter. Primary
  Modules can be used independently or together with Secondary Modules to
  construct a universal support package for any instrument in any position.

                                          We offer a complete line of
                                          adjustable instrument support
                                          components which, when combined,
                                          will create various configurations to
                                          your exact requirements or individual
                                          needs. We also provide custom
                                          instrument stands per your individual
                                          specifications.
Instrument Stands




643 Instrument Stands for an                 55 Instrument Stands for a Heavy Oil
Oil Refinery in Illinois                     Refinery Application
• Hot-dipped galvanized carbon steel         • Hot-dipped galvanized carbon steel
• 52" in height, widths vary from 1' to 4'   • 75" tall and 90" wide
• Designed to support instruments            • Designed to support various instruments
  in a new coker unit                          and junction boxes in a heavy oil refinery
Engineering & Design
   •   Engineering and Design
        – Piping, Pipe Support and
          Structural Design
        – 3D Modeling Technology
        – Pipe Stress Analysis
            • Caesar II
        – Structural Analysis
            • STAAD II
        – Finite Element Analysis
            • Special Stress/Thermal Problems
            • Pro/E for 3-D Part Design
            • ANSYS for Mesh Generation + Analysis + Results
              Analysis
        – Field Testing
Value-added Services




    •   On-site installation guidance
    •   On-site inspection/maintenance of pipe supports
    •   On-site snubber inspection
    •   A system of stock standard Items
    •   “On-call” engineering team
    •   Available 24x7
Come visit or facility

                         • Houston, Texas,
                           USA
                         • 450,000 square feet
                           covered shop space
                         • 35 acre property

                         • Located near Port
                           of Houston for
                           convenient shipping

                           around the world
PT&P Webinar: ASME Vessels, Pig Launchers,
          Strainers and More by Sweco Fab

Please send any additional questions or inquiries to info@pipingtech.com

   Attention P.E.’s: this Webinar is worth 1 PDH credit for TX P.E.’s
   (send request to enews@pipingtech.com)


Useful Links:
 • Online Quote: www.pipingtech.com/quote
 • Online Catalog: www.pipingtech.com/catalog
 • Technical Webinars: www.pipingtech.com/webinar
 • Blog: www.pipesupportsblog.com

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ASME Vessels, Pig Launchers, Strainers and More from Sweco Fab

  • 1. Piping Technology & Products, Inc. SWECO Fab. Inc. a subsidiary of Piping Technology & Products, Inc. presents… ASME Vessels, Pig Launchers, Strainers and More Webinar Attention Attendees: to listen to the audio portion, check that your speakers or headset are on and turned up OR dial the number and use the access code listed in your confirmation email. Attention P.E.’s: this Webinar is worth 1 PDH credit for TX P.E.’s (send request to enews@pipingtech.com)
  • 3. PT&P and Subsidiaries PIPING TECHNOLOGY & PRODUCTS, INC. Member of MSS, SPED, APFA ISO 9001-2008 Certified Fronek Anchor U.S. Bellows, Inc. Sweco Fab, Inc. Pipe Shields, Inc. Darling Ent., Inc. Member of EJMA ASME U-Stamp ISO 9001-2008 ASME Nuclear R-Stamp Certified Qualified
  • 4. Pressure Vessels / Tanks * Sweco Fab, Inc., designs and fabricates different kinds of pressure vessels per ASME Sec. VIII, Div. I, and welded steel tanks per API codes. Design Criteria: •Operating Conditions (Temperature, Pressure, Etc.) •Capacity •Material •Attachments (Discharge, Input) •Configuration (Horizontal vs. Vertical) Capability: •Maximum pressure rating up to 3000 psig 60" x 143" T-T Carbon Steel •Largest diameter capability up to 16' diameter and Air Receiver Tank 2.5" thick •Carbon steel, stainless steel or Chrome-Moly, 3- coat paint system
  • 5. Pressure Vessels and Tanks Operating Conditions Pressure Vessel for a Process Feed Tank Air Receiver Tank for a Manufacturing for a Chemical Company Facility in Alabama • 96" T-T, 48" Diameter • 143" T-T, 60" Diameter • Carbon Steel SA 516-70 • SA 516-70 Carbon Steel • Design Pressure: 15 PSIG @ 86°F • Design Pressure: 170 psig @ 200°F • Hydro-tested at 20 PSIG, X-ray Test • Hydro-tested at 221 psig
  • 6. Pressure Vessels and Tanks Capacity • 500 Gallon Capacity • Modification to Earlier Design • Shell Thickness Increased • Tangent to Tangent Dimension Extended
  • 7. Pressure Vessels and Tanks Material / Media ASME Code Pressure Vessels Designed for a Biofuel Production Line • Molecular Sieve Vessels • Stainless Steel and Carbon Steel Base Rings • 24" Outside Diameter, 214" Long • Maximum Allowable Working Pressure: 123 PSIG @ 400°F • Hydro-tested at 160 PSIG and X-ray Tested
  • 8. Pressure Vessels and Tanks Attachment 20" Diameter Pressure Vessel • Design Pressure: 450 psig at 199°F • Radiography Tested • Hydrostatic Test at 585 psig Drawing on Next Slide 
  • 10. Pressure Vessels and Tanks Configuration Pressure Vessel Carbon Steel Pressure Vessel • 84" Long and 42" Diameter • 48" Diameter • SA 516-70 Carbon Steel • Capacity: 1100 Gallons • Design Pressure: 117 PSIG @ 500°F • Design Pressure: 285 PSIG @ 100°F • Hydrostatic Tested at 205 PSIG • Hydro-tested & held for ½ hour at 428 PSIG
  • 11. Pressure Vessels and Tanks Pressure Vessel Being Prepared for Shipment Close-up of Explosion Proof Electrical Junction Box 2800 lb. Pressure Vessel for an Oil Refinery Company in the United Arab Emirates • Dust Collector to Filter a Process Fluid for an Unleaded Gasoline Project • 30" Diameter, 14'-11" O.A.L. • Design Pressure: 150 PSIG @ 248°F • Spot Radiography, Dye-Penetrant Examined, Hydrostatic Tested
  • 12. Pig Launchers / Receivers * Launchers and receivers are pressure vessels used to introduce and remove pigs, spheres and inspection tools from the pipeline. Pig Launchers / Receivers Pig Launchers / Receivers Pig Launcher / Receiver [ 671 PSIG at 175°F ] [ 512 PSIG at 100°F ] [ 740 PSIG at 170°F ] Pig Launchers / Receivers Pig Launchers / Receivers Pig Launchers / Receivers [ 2300 PSIG ] [ GD Closure ] [ Safety Locking System ]
  • 13. Pig Launchers and Receivers Standard Pig Launcher Standard Pig Receiver
  • 14. Pig Launchers and Receivers • API5LX52 Pipe & Multiple Coats of Paint • Design Pressure: 671 PSIG at 175°F • Design Code: B31.8, Design Factor: 0.6 • Hydro-tested
  • 15. Pig Launchers and Receivers Pig Launchers / Receivers for a Petroleum Company • 16" Major Barrel x 12" Minor Barrel x 121" Long • Design Pressure: 512 PSIG at 100°F • Hydro-tested at 666 PSIG and X-ray Tested
  • 16. Pig Launchers and Receivers • 24" x 30" x 138" Long • 10" x 14" x 132" Long • Design Pressure: 740 PSIG at 170°F • Barrels are API 5L X 52 • 100% X-Rayed • Hydro-tested
  • 17. Pig Launchers / Receivers Pig Launchers / Receivers for a Pig Launchers / Receivers for a Separation Project off the West Petroleum Pipeline Coast of Africa • Lengths: 127", 172", 189" • 8" and 10" Diameter • Diameters: 10", 18", 20" • Designed with quick opening doors • 2 are Carbon Steel and 1 is Stainless Steel • Includes R.T.J. Flanges at 2300 PSIG • Design Pressure: 263 PSIG @ 185°F • Built to ASME, Sect. VIII, Div. 1 • All Launchers / Receivers were Hydro-tested and D.N.V.
  • 18. Pig Launchers and Receivers Netherlocks Safety System Valves ASME Pig Launcher & Receiver Ready for Shipment
  • 19. Pig Launchers and Receivers
  • 20. Pig Launchers and Receivers
  • 21. Pig Launchers and Receivers ASME Calculations = 0.332”
  • 22. Pig Launchers and Receivers ASME Calculations
  • 23. Spectacle / Line Blinds * We offer a wide range of spectacle blinds, spectacle flanges, paddle blinds / blanks, spacers and bleed rings manufactured to API standards and B31.3 specifications. Materials: Finishes: Sizes: • Stainless Steel • Smooth Mill Finish • 150# 1" to 36" • Monel • Machine Finish • 300# 1" to 30" • Inconel • 600# 1" to 24" • Serrated Finish • Carbon Steel • 900# 1" to 18" Note: We can manufacture any size you need even if it’s not listed in our catalog!
  • 24. Spectacle / Line Blinds Spectacle Binds with a 300# ANSI Rating Designed for a 24" Pipe Spectacle Binds with a 300# ANSI Rating Designed for a 30" Pipe in a Petroleum Plant Spectacle Blinds (300 RF)
  • 25. Spectacle / Line Blinds Spectacle Blinds with a 600# ANSI Rating Designed for a 42" Pipe Spectacle Blinds Designed for 60" Diameter Pipe Spectacle Blinds (600 FRTJ)
  • 26. Spectacle / Line Blinds Spectacle Blinds (150 FRTJ) Spectacle Blinds (1500 MRTJ)
  • 28. Conical Strainers * Sweco Fab, Inc. manufactures conical strainers per ANSI B31.3 and other codes. Line strainers, tee type strainers and perforated plates are also available. 304 Stainless Steel SA 516 gr. 70 Carbon Steel Stainless Steel 20" Stainless Steel Suction Strainer Type 59-T Strainer Conical Strainer
  • 29. Flow Control Installation of FRP Bundles in Pipe Flow Device Ready for Delivery Installation of Flow Device On-Site Flow Device in Use www.pipingtech.com info@pipingtech.com
  • 30. Duct Work * Duct work assemblies can include fabricated elbows, tees, straight sections of duct work, fabric or metallic expansion joints and can be rectangular or round. Materials: Sizes: Applications: • Stainless Steel • Up to • Air Service • Carbon Steel 16' Diameter • Sulphuric Acid Plants Note: We can also provide specialized pipe supports for large diameter duct work. Additionally, we offer complete pipe stress analysis of your duct systems. Duct Work at an Acid Plant 90" Duct Work for an Ammonia Plant 72" I.D. Duct Work 96" I.D. Duct Work
  • 31. Duct Work Duct Work with Mitered Elbows for Absorbing Tower Piping in an Acid Plant • 72" outside diameter, 23'-2/4" from centerline, elbow to elbow • SA-516 grade 70 carbon steel, roundness tolerance of +/- 1/8" • 100% dye penetrant test, soap and air test, and spot x-ray test of all pipe circumferential and long seam welds was performed prior to shipment • This assembly was only a single portion of a duct work system that included 36", 48" and 60" diameter sections of fabricated duct work
  • 32. Duct Work Duct Work Designed for a Section of Air Supply Duct in an Ammonia Plant • 90" outside diameter, 38' long • ASTM A516 grade 70 carbon steel • Assembly includes two support bases and stiffening rings that provide strength and rigidity
  • 33. Transition Pieces * Transition pieces are normally used to join duct work of dissimilar cross-sections and sizes. Transition Piece for an Ammonia Plant in Egypt (Bottom Flange: 159" x 60", Top Duct: 90" O.D.) Transition Piece for Olefin Site Engine Exhaust Duct Spool at Chocolate Bayou • Connects two exhaust • Transitions from round to oval manifolds • Will be used to regulate the flow of both (18" to 50" diameter) air and liquid • Carbon steel, coated with • Fabricated from 36" carbon steel pipe specialized paint to withstand temp. up to 1000°F • Measures 36" x 72" x 60" • Will be covered with insulation and used to direct engine exhaust in a gas storage facility
  • 34. Transition Pieces Finite Element Analysis on a Transition Piece • Standard flange at top and modified to include an extra length of pipe to eliminate two flanges • Rectangular flange: 1.25" x 5" stock A36 carbon steel • Transition & pipe: 3/8" thick A516 grade 70 carbon steel • Temperature condition: 105°C / 221°F • Case #1: 18.7 psi internal pressure • Case #2: full vacuum when the transition piece experiences 15 psi external pressure
  • 35. Transition Pieces Finite Element Analysis on a Transition Piece (case continued) Case #1: Transition Piece = 18.7 PSI Stress Plot #1 Stress Plot #2 Displacement Plot #1 Illustration of Pressures and Displacements
  • 36. Transition Pieces Finite Element Analysis on a Transition Piece (case continued) Case #2: Transition Piece = 15 PSI Stress Plot #1 Stress Plot #2 Displacement Plot #1 Illustration of Pressures and Displacements
  • 37. Bellmouth Reducers * Bellmouth Reducers are used in the cooling process of petrochemical refining. These reducers can range in size from 24" to 54", according to the size of the inlet piping.
  • 38. Air Intake Stacks / Dampers * Air intake stacks are used to keep debris from traveling to the duct. Dampers are designed to control the ventilation in the ducts. Flue Gas Duct Damper 300 lb. Damper 5,000 lb. Air Intake Stack Inlet Air Stacks Designed 304 Stainless Steel Galvanized Carbon Steel A-36 Carbon Steel for 25 PSIG at 100°F (10’ x 6’ and 2200 lb. ) (73.5" I.S. x 20.5" I.S. x 7.5" wide ) (11' x 5' x 8') (20" Diameter, 624" Long, 4395 lb.)
  • 39. Air Intake Stacks / Dampers Flue Gas Duct Damper • Designed as a shut-off damper to control the flow of flue gas in an ammonia plant • The damper will be connected to a motor- driven control system by the linkage shown in the picture • Combination of 304 stainless steel and Inconel® stainless steel • 10' x 6' with a weight of 2200 lb. • Painted with standard inorganic zinc primer • Visual inspection, dye-penetrant, functional testing • Refractory-lining will be added during installation
  • 40. Structural Supports * Structural supports can be fabricated from standard structural elements (beams, angles, channels) or can be assembled from built-up plate sections. They can be used in conjunction with other support components, such as shoes, springs, vessels, etc. ASME Pressure Vessel and Stand • 60" Diameter • 176" seam to seam
  • 41. Structural Supports Platform for Pressure Vessel • Carbon steel • 16' -6" maximum width Auxiliary Structural Supports • Designed to attach to vessels • Hot-dipped galvanized carbon steel • 30" to 84" in height
  • 42. Structural Supports Structural Pipe Hangers for a Seismic Restraint Project (San Francisco- Oakland Bay Bridge) • Include MegaLug® attachments • Various sizes • Carbon steel construction with HDG finish
  • 43. Instrument Stands * Instrument supports / stands are used to provide a mounting location for instrumentation on process lines 3" through 36" in diameter. Primary Modules can be used independently or together with Secondary Modules to construct a universal support package for any instrument in any position. We offer a complete line of adjustable instrument support components which, when combined, will create various configurations to your exact requirements or individual needs. We also provide custom instrument stands per your individual specifications.
  • 44. Instrument Stands 643 Instrument Stands for an 55 Instrument Stands for a Heavy Oil Oil Refinery in Illinois Refinery Application • Hot-dipped galvanized carbon steel • Hot-dipped galvanized carbon steel • 52" in height, widths vary from 1' to 4' • 75" tall and 90" wide • Designed to support instruments • Designed to support various instruments in a new coker unit and junction boxes in a heavy oil refinery
  • 45. Engineering & Design • Engineering and Design – Piping, Pipe Support and Structural Design – 3D Modeling Technology – Pipe Stress Analysis • Caesar II – Structural Analysis • STAAD II – Finite Element Analysis • Special Stress/Thermal Problems • Pro/E for 3-D Part Design • ANSYS for Mesh Generation + Analysis + Results Analysis – Field Testing
  • 46. Value-added Services • On-site installation guidance • On-site inspection/maintenance of pipe supports • On-site snubber inspection • A system of stock standard Items • “On-call” engineering team • Available 24x7
  • 47. Come visit or facility • Houston, Texas, USA • 450,000 square feet covered shop space • 35 acre property • Located near Port of Houston for convenient shipping around the world
  • 48. PT&P Webinar: ASME Vessels, Pig Launchers, Strainers and More by Sweco Fab Please send any additional questions or inquiries to info@pipingtech.com Attention P.E.’s: this Webinar is worth 1 PDH credit for TX P.E.’s (send request to enews@pipingtech.com) Useful Links: • Online Quote: www.pipingtech.com/quote • Online Catalog: www.pipingtech.com/catalog • Technical Webinars: www.pipingtech.com/webinar • Blog: www.pipesupportsblog.com

Editor's Notes

  1. Hello everyone, I would like to welcome you to our Webinar on ASME Vessels, Pig Launchers, Strainers and More from our Sweco Fab division. The Webinar today is hosted by Piping Technology & Products. I am Jerry Godina and I will be your presenter. Also, if you have a question, please feel free to chat it to us during the presentation in the text box you see to the right of the presentation.
  2. Piping Technology & Products, Inc. (Member of MSS, SPED, APFA) * Engineered Pipe Supports: - Spring Hangers: Variables, Constants and Big-Ton Spring Supports - Vibration Control Devices: Snubbers and Sway Struts - Support Assembly Components: Clamps and Hardware - Pre-Insulated Pipe Supports: Cryogenic and Heat Applications (Cold & Hot Shoes) - Fabricated Pipe Shoes, Guides and Anchors * Slide Bearing Plates * Anchor Bolts and Embed Plates U.S. Bellows, Inc. (Member of EJMA) * Expansion Joints Metallic, Thin-Wall, Thick-Wall, Fabric, Rectangular, and Slip-Type Sweco Fab, Inc. (ASME U-Stamp and R-Stamp Certified) * Pressure Vessels, Pig Launchers/Receivers, Spectacle/Line Blinds, Instrument Supports and ASME/Misc. Fabricated Items. Pipe Shields, Inc. (ISO 9001-2008 Certified) * Insulated Pipe Supports for: - Commercial and Light Industrial - Heavy Industrial: Based on Mounted Anchors - Pipe Riser Clamps Fronek Anchor/Darling Enterprises Inc. (ASME Nuclear Qualified) * Hydraulic Snubbers: Short Strut and Adjustable Strut * Mechanical Snubbers * dynA/Damp Compensating Strut
  3. * Sweco Fab, Inc., designs and fabricates different kinds of pressure vessels per ASME Sec. VIII, Div. I, and welded steel tanks per API codes. Here are just a few examples of pressure vessels, which we will talk about in further detail on the next few slides.
  4. 48” I.D. ASME Code Pressure Vessel This vessel was designed for the customer as a replacement vessel for one in the field that had already provided 20 years of service in a mildly corrosive environment. Sweco Fab, Inc. worked with the customer to provide a vessel that was even more efficient than the previous one by including 1/8″ thicker walls, an additional 12″ between tangents, heat treatment, an internal drip plate, and an OSHA compliant ladder and platform. 60″ tangent to tangent (overall height is 81” and 120” including the legs) Fabricated from 1/2″ 516-70 carbon steel Capacity: 500 gallons Internal design pressure: 50 psig Max. acceptable working pressure: 178 psig Heat treated for stress corrosion resistance in the field 100% x-ray tested and hydro-tested at 231 psig Job#01231 (Ethyl Corporation)
  5. Pressure Vessel Job#01133 (Customer: LA TECHNICAL SUPPORT) 20” Diameter Barrel 86” Long
  6. Left: Job#00967 Pressure Vessel Chemical Plant in Pasadena 84 " Long and 42 " Diameter SA 516-70 Carbon Steel Design Pressure: 117 PSIG @ 500 ° F Hydrostatic Tested at 205 PSIG Right: Job#00907 Carbon Steel Pressure Vessel (Technip) 48 " Diameter Capacity: 1100 Gallons Design Pressure: 285 PSIG @ 100 ° F Hydro-tested & held for ½ hour at 428 PSIG
  7. Pig Launchers and Receivers are installed in pipelines to launch and receive Pipeline Pigs. Pigs can be used for the cleaning of pipelines. In addition, Pigs can be used for the separation of two products within the same pipeline. Sweco Fab/Piping Technology & Products, Inc. has over 40 years of experience in designing and manufacturing a wide variety of ASME/Misc. Fabricated Products – including Pig Launchers and Receivers.
  8. A box in the control room will have a set of keys; one key per unit The first key is inserted into the fist valve and unlocks the second key The second key is inserted into the second valve which unlocks a third key and so on. The purpose is to unlock the launcher in a sequence to avoid human error which can cause serious injuries 675 psig at 200 degrees F W:\\digital_camera\\2009\\November\\Pig Launchers & Receivers 01295 http://www.chemicals-technology.com/contractors/safety/netherlocks/
  9. Spectacle blinds serve the same purpose as flow control valves at less the cost. Spectacle blinds either stop or continue the flow depending on which end is being utilized. PT&P/SWECO Fab. can supply these spectacle blinds in any material needed, such as stainless steel, Monel, Inconel and carbon steel. Smooth, mill, machined or serrated finish is also available upon request. PT&P/SWECO Fab. can produce this product in small quantities/sizes in 48 hours if needed.
  10. Top right image: 24" 300 # (ANSI rating), 2 1/2" thick carbon steel spectacle blinds. Bottom right image: 30" 300# (ANSI rating), Figure 8 Blinds, for a Petroleum Plant, SA 516 grade 70carbon steel
  11. Top-right image: 42" 600 # (ANSI rating), 3 7/8" thick carbon steel spectacle blinds.
  12. Bottom-Middle: 20” OD x 36” long suction strainer for a chemical plant in Louisiana. Fabricated from SS32 and weigh 1300 lb. Designed for 300 PSIG at 600 ° F. 100% x-ray tested butt welds of longitudinal seems and circumference seems, head to shell. Other pressure containment welds were dye penetrant examined. The unit as a whole was hydro tested at 390 PSIG. Far Right: Tee Type Strainer, Down-Flow (without blowdown) http://www.swecofab.com/strainers/teetypestainer.htm
  13. Sweco Fab, Inc. recently designed and manufactured a 30,000 lb. Seawall Outfall Flow Regulating Device for a sea water outlet in Qatar.  This 320 long flow conditioner is designed to allow water to flow thru evenly. There are nineteen 16 FRP pipes inside an 84 diameter carbon steel pipe. The pipe bundle is secured within the 84 diameter shell pipe using spring washers, which keep the bundle tight and allows for differential expansion between the steel and FRP.
  14. Finite Element Analysis on a Transition Piece
  15. Case #1: 18.7 PSI Stress plot #1: This model has an internal pressure of 18.7 PSI on every internal surface. The chart on the left of the model shows the stresses at every point in the model by a color coding system. Stress plot #2: This model has an internal pressure of 18.7 PSI on every internal surface. Displacement plot #1: This model has an internal pressure of 18.7 PSI on every internal surface. The chart shows the displacement at every point in the model by a color coding system which represents inches of displacement.
  16. Case #2: 15 PSI Stress plot #1: This model has an external pressure of 15 PSI on every external surface. The chart above shows the stresses at every point in the model by a color coding system. Stress plot #2: The chart above shows the stresses at every point in the model by a color coding system. This model has an external pressure of 15 PSI on every external surface. Displacement plot #1: The chart above shows the displacement at every point in the model by a color coding system which represents inches of displacement.
  17. These pipe supports will be welded to Pipe Shields’ C Model Anchor Plates, which are set in a cast concrete to the bottom cavity of the bridge.