The document discusses monitoring key manufacturing metrics like OEE, takt time, cycle times, and output using an HMI system connected to machines. It allows monitoring production data in real-time on display screens and receiving alerts. The system interfaces with multiple machines through a control unit and helps reduce downtime by notifying maintenance teams.

2. Be monitoring your OEE.
Be monitoring your takt time and cycle times.
Be upgrading your Andon lamps with USEFUL downtime alerts not just
flashing lights
Be monitoring your total output
Be monitoring your 3 losses to OEE - availability, quality, and performance
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3. HMI for Operator per
each Machine
LCD Display
Screens in wide
range
Data base is
controlled by industry
main server.
Directly connected to
Production department
improve productivity.
Email and
keep in touch
with web.
Directly connected
to maintenance
department to
reduce downtime
Digital as well as
Analog IO’s can
direct interface 3Next Step Technologies , Pune

4. What does it look like ?
Simple to read.
Information easy to understand at a glance.
Prominent location for the line support to see.
Shows location of the concern, not detail.
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5.  Monitoring OEE parameters like Target o/p & Actual o/p, Trend, OEE in %.
 Controlled by priority based login .
 16 HMI can be interface to single Control Unit.
 Covering 16 loss per machine / line .
 8 – 32 Analog / Digital I/O for each HMI .
 Wide count rang 0 – 99999 .
 One ANDON module is applicable for 3 machine / line . (As per 6 Sigma study.)
 Production summary graph for Target Vs Actual o/p. And Loss summary graph
for all losses .
 Detail log book report is generated as per shift .
 Failures will get noticed automatic as per priority .
 3 ways for nonfiction for failure...
 Display screen .
 Text message through GSM module (Full Duplex mode).
 Email service (For higher authority only.)
 Various display screens can be used .
 Get to know the performance of operators .
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6. Machine Working
Control
Unit
(Server)
Machine
1
Machine
2
Machine
16
Slot Done
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7. Machine working
Control
Unit
(Server)
Machine
1
Machine
2
Machine
16
Work DoneErrorMachine workingWork Done
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8. 8Next Step Technologies , Pune

9.  Ready to Deploy Plant Floor Visualization System.
 Creates Hi-Definition Key-Performance Indicator and Andon Message Boards
 Keep real-time track of OEE & Trend.
 Touch screen HMI units.
 Direct interface of Digital as well as Analog IO’s to HMI .
 Support up to 16 HMI per Control Unit and 32 IO’s per HMI.
 You can monitor your job at each station on floor.
 Built-In Web server Allows Remote View or Control from any Internet Connected PC
 Provides Email and SMS Text Message Alerts
 Syncs Data Logs to FTP Servers And Microsoft SQL Server® in graph and Excel.
 You can track your machine as well as machine Operator performance.
 Wide range of customizations is possible.
 Improve your Production with Quality Assurance.
 Its more than ANDON, not only shows you the problem but also give the way for
quick solution.
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10. DC - CDI Test Bench .
Magneto Test Bench .
Rectifier Regulator Testing .
Starter Motor Controller Testing .
Automated Pump Test Bench .
LASER Vision weld Bead Tracking system .
Machine Vision & Image Processing system .
LASER vision & Joint Tracking system .
Electronic Load fro Battery testing .
Customized PCB design projects .
Programmable Logic Controller system .(PLC)
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11.  Mailing Address :
 Office :- “Kiran” Plot No.298,
Sect. No.24,
Pradhikaran, Nigdi,
Pune : 411044.
 Tel :- +91 20 6410 2373
 Fax :- +91 20 2765 0618
 Email : ainapurepipl@gmail.com
vikram_nst@rediffmail.com
 Web : www.testbench.co.in
www.nstindia.co.in
Next Step Technologies , Pune 11

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