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Slide 1
(C)DR.A.M.SURENDRA KUMAR
1
2/23/2013
Slide 2
2/23/2013
(C)DR.A.M.SURENDRA KUMAR
2
INTRODUCTION
Air is used as working fluid.
No change of phase through out.
Heat carrying capacity/kg of air is very small compared with other
refrigerant systems.
High pressure air readily available in the Aircraft .
Low equipment weight.
Basic elements:
1. Compressor 2. Heat exchanger 3. Expander 4. Refrigerator
Open system : The air used in the refrigerator is thrown into the
atmosphere.
Closed system: Air used is recirculated
Slide 5
2/23/2013
(C)DR.A.M.SURENDRA KUMAR
5
To increase C.O.P., T2 should kept low.
But cannot be reduced below 250C –Atmospheric Temp.
T1 should be kept high.
But cannot be increased above 00 C.
It is the required temperature.
Slide 6 Example:
If Carnot Refrigerator is used for making ice, (Required temp is
00C) and for A/C plant (required temp. to be maintained is 200C)
in summer when the atmospheric temp. is 400C, then the Carnot
refrigerator used for A/c plant works more efficiently than the
Carnot refrigerator used for making ice because C.O.P of Carnot
refrigerator used for making ice
2/23/2013
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6
Slide 7
ADVANTAGES OF AIR –REFRIGERATION SYSTEMS
1. As the air is easily available compared with the other
refrigerant, it is cheap.
2. The air used is non-flammable, so there is no danger
of fire as in NH3 machine.
3. The weight of the air refrigeration system / T.R is quite
low compared with the other refrigeration systems which
is one of the major causes selecting this system in air
craft.
2/23/2013
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7
Slide 8
BELL-COLEMAN REFRIGERATOR
2/23/2013
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8
Slide 9
REPRESENTATION OF AIR- REFRIGERATION CYCLE ON
T-S DIAGRAM
2/23/2013
(C)DR.A.M.SURENDRA KUMAR
9
Slide 14 ACTUAL BELL-COLMAN CYCLE
2/23/2013
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14
Slide 15
NECESSISTY OF COOLING THE AEROPLANE
Temperature is low at higher altitude.
But many external & internal heat sources – Add
the heat in the Cabin
For comfort feeling, temperature of air should not
exceed above 220C – maintain this temp. in the
cabin
-50C is required for preservation of food & drinks
2/23/2013
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15
Slide 16
EXTERNAL HEAT SOURCES
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 16
Slide 17
2/23/2013
(C)DR.A.M.SURENDRA KUMAR
17
Slide 18
INTERNAL HEAT SOURCES
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 18
Slide 19
2/23/2013
(C)DR.A.M.SURENDRA KUMAR
19
Slide 20
TYPES OF AIR REFRIGERATION SYSTEM
1. Simple cooling cycle system
2. Evaporative cooling system.
3. Boot strap air cycle refrigeration system
4. Regenerative cooling system.
5. Reduced ambient type cooling system
2/23/2013 (C)DR.A.M.SURENDRA KUMAR
20
Slide 21
SIMPLE EVAPORATIVE COOLING TYPE A/C SYSTEM
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Slide 22
Slide 23
Power required for the refrigeration system = ma(kg/s) x h(kJ/kg)
( to run the compressor)
= ma Cp (T3 – T2) kW
C.O.P of the system = refrigerating effect / Work for compressor
=
=
Where TR = tonn of refrigeration = 210 kJ/ minute = 3.5 kW
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 23
)compressorRunning(
)(Re
forinkWPower
inkWgcapacityfrigeratin
compressorforrequiredPower
TR5.3

Slide 24 BOOT STRAP AIR CYCLE REFRIGERATION SYSTEM
This cannot be used for ground cooling.
To provide an additional cooling capacity when the primary source does
not have sufficient pressure to provide the amount of cooling required.
2/23/2013
(C)DR.A.M.SURENDRA KUMAR
24
Slide 25
2/23/2013
(C)DR.A.M.SURENDRA KUMAR
25
Slide 26
REDUCED AMBIENT TYPE COOLING SYSTEMS
2/23/2013
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26
Slide 27
Exceptionally high speed air craft when the ram air temperature is too high.
Slide 28
DRY AIR RATED TEMPERATURE
[DART]
2/23/2013 (C)DR.A.M.SURENDRA KUMAR
28
Slide 29 COMPARISON OF DIFFERENT AIR COOLING SYSTEM USED IN AIR CRAFT
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 29
Slide 30
ACTUAL AIR-CONDITIONING SYSTEM WITH CONTROLLS
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 30
In an automatic control Air-conditioning system, the
following three controls are generally incorporated
for the efficient working of the A/C system.
1. Temperature control in the Cabin
2. Air flow(quantity) control in the Cabin.
3. Water separator and anti-ice control
Slide 31
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 31
Slide 32
An air-cycle unit operating on the simple system is designed for
the following conditions. 7.5 kg/min of air entering the turbine at
4.4 bar, cabin pressure 1 bar, dry air rated discharge
temperature of -6 0C and a turbine efficiency of 80 %.
(a) At what temperature does the air enter the turbine ?
(b) How much power does the turbine supply to the fan ?
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 32
Example 1
Slide 33 In this system, the compressed air after cooling in air cooler ( H.E) is
passed through a cooling turbine. The work of this turbine is to drive
a fan which draws cooling air through the H.E. This fan is put on the
down stream side thus avoiding the additional temperature.
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 33
Slide 34
Given , = 7.5 k/min, P4 = 4.4 bar, P5 = 1 bar, ήturbine = 80%
= - 60C = 267 0K Find T4 = ? & Turbine power = ?
= 241.84 K
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 34
5T

m
T1.52T
1.52
1
4.4
P
P
I
54
4.1
14.1
5
4
5
4
1





















II
T
T
II
I
IIturbine
T
h
h
I
55
5
54
54
54
54
ISENTROPIC
ACTUAL
T1.52T
267T1.52
0.80
TT
T
h
h
h
h
I












I
T5
Slide 35
Turbine work = m x cp x (T4 - T5 )
= (7.5/60) X 1.005 ( 367.60- 267)
= 12.63 kW
a) The temperature does the air enter the turbine T4= 367.60K = 94.6 0C
a) Turbine power supply to the fan = 12.63 kW
2/23/2013 (C)DR.A.M.SURENDRA KUMAR 35
K367
241.84x1.52
T1.52T
I
54




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Air refrigeration

  • 1. Slide 1 (C)DR.A.M.SURENDRA KUMAR 1 2/23/2013 Slide 2 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 2 INTRODUCTION Air is used as working fluid. No change of phase through out. Heat carrying capacity/kg of air is very small compared with other refrigerant systems. High pressure air readily available in the Aircraft . Low equipment weight. Basic elements: 1. Compressor 2. Heat exchanger 3. Expander 4. Refrigerator Open system : The air used in the refrigerator is thrown into the atmosphere. Closed system: Air used is recirculated Slide 5 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 5 To increase C.O.P., T2 should kept low. But cannot be reduced below 250C –Atmospheric Temp. T1 should be kept high. But cannot be increased above 00 C. It is the required temperature.
  • 2. Slide 6 Example: If Carnot Refrigerator is used for making ice, (Required temp is 00C) and for A/C plant (required temp. to be maintained is 200C) in summer when the atmospheric temp. is 400C, then the Carnot refrigerator used for A/c plant works more efficiently than the Carnot refrigerator used for making ice because C.O.P of Carnot refrigerator used for making ice 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 6 Slide 7 ADVANTAGES OF AIR –REFRIGERATION SYSTEMS 1. As the air is easily available compared with the other refrigerant, it is cheap. 2. The air used is non-flammable, so there is no danger of fire as in NH3 machine. 3. The weight of the air refrigeration system / T.R is quite low compared with the other refrigeration systems which is one of the major causes selecting this system in air craft. 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 7 Slide 8 BELL-COLEMAN REFRIGERATOR 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 8
  • 3. Slide 9 REPRESENTATION OF AIR- REFRIGERATION CYCLE ON T-S DIAGRAM 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 9 Slide 14 ACTUAL BELL-COLMAN CYCLE 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 14 Slide 15 NECESSISTY OF COOLING THE AEROPLANE Temperature is low at higher altitude. But many external & internal heat sources – Add the heat in the Cabin For comfort feeling, temperature of air should not exceed above 220C – maintain this temp. in the cabin -50C is required for preservation of food & drinks 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 15
  • 4. Slide 16 EXTERNAL HEAT SOURCES 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 16 Slide 17 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 17 Slide 18 INTERNAL HEAT SOURCES 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 18
  • 5. Slide 19 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 19 Slide 20 TYPES OF AIR REFRIGERATION SYSTEM 1. Simple cooling cycle system 2. Evaporative cooling system. 3. Boot strap air cycle refrigeration system 4. Regenerative cooling system. 5. Reduced ambient type cooling system 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 20 Slide 21 SIMPLE EVAPORATIVE COOLING TYPE A/C SYSTEM 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 21
  • 6. Slide 22 Slide 23 Power required for the refrigeration system = ma(kg/s) x h(kJ/kg) ( to run the compressor) = ma Cp (T3 – T2) kW C.O.P of the system = refrigerating effect / Work for compressor = = Where TR = tonn of refrigeration = 210 kJ/ minute = 3.5 kW 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 23 )compressorRunning( )(Re forinkWPower inkWgcapacityfrigeratin compressorforrequiredPower TR5.3  Slide 24 BOOT STRAP AIR CYCLE REFRIGERATION SYSTEM This cannot be used for ground cooling. To provide an additional cooling capacity when the primary source does not have sufficient pressure to provide the amount of cooling required. 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 24
  • 7. Slide 25 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 25 Slide 26 REDUCED AMBIENT TYPE COOLING SYSTEMS 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 26 Slide 27 Exceptionally high speed air craft when the ram air temperature is too high.
  • 8. Slide 28 DRY AIR RATED TEMPERATURE [DART] 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 28 Slide 29 COMPARISON OF DIFFERENT AIR COOLING SYSTEM USED IN AIR CRAFT 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 29 Slide 30 ACTUAL AIR-CONDITIONING SYSTEM WITH CONTROLLS 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 30 In an automatic control Air-conditioning system, the following three controls are generally incorporated for the efficient working of the A/C system. 1. Temperature control in the Cabin 2. Air flow(quantity) control in the Cabin. 3. Water separator and anti-ice control
  • 9. Slide 31 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 31 Slide 32 An air-cycle unit operating on the simple system is designed for the following conditions. 7.5 kg/min of air entering the turbine at 4.4 bar, cabin pressure 1 bar, dry air rated discharge temperature of -6 0C and a turbine efficiency of 80 %. (a) At what temperature does the air enter the turbine ? (b) How much power does the turbine supply to the fan ? 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 32 Example 1 Slide 33 In this system, the compressed air after cooling in air cooler ( H.E) is passed through a cooling turbine. The work of this turbine is to drive a fan which draws cooling air through the H.E. This fan is put on the down stream side thus avoiding the additional temperature. 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 33
  • 10. Slide 34 Given , = 7.5 k/min, P4 = 4.4 bar, P5 = 1 bar, ήturbine = 80% = - 60C = 267 0K Find T4 = ? & Turbine power = ? = 241.84 K 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 34 5T  m T1.52T 1.52 1 4.4 P P I 54 4.1 14.1 5 4 5 4 1                      II T T II I IIturbine T h h I 55 5 54 54 54 54 ISENTROPIC ACTUAL T1.52T 267T1.52 0.80 TT T h h h h I             I T5 Slide 35 Turbine work = m x cp x (T4 - T5 ) = (7.5/60) X 1.005 ( 367.60- 267) = 12.63 kW a) The temperature does the air enter the turbine T4= 367.60K = 94.6 0C a) Turbine power supply to the fan = 12.63 kW 2/23/2013 (C)DR.A.M.SURENDRA KUMAR 35 K367 241.84x1.52 T1.52T I 54   