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AC Line Filtering
Webinar 09.02.2018
BASICS
Mains Voltages plus 10% tolerance
Nominal Max Max Peak voltage
1 Phase-Phase 400V 440 622
1-Phase-Neutral 230V 255 361
3-Phase-Phase 690V 760 1075
3-Phase-Neutral 400V 440 622
400
230
690
400
L1
L2
L3
N
Before filtering
Frequency
RadiationNoisedB(μV/m)
Frequency
RadiationNoisedB(μV/m)
CISPR14
Class A Limit
CISPR14
Class B Limit
After filtering
EMI Filtering
Effect of Using EMI Suppression
Use passive electric components to suppress high frequency noise
Capacitor and Inductor
Working principle
• Capacitor short the noise/surges to ground
• Choke block noise with high Impedance
• Filter is a combination of both
• Choke doesn’t create a leakage current
( important for medical applications!)
AC-Line Filtering
1. Capacitor
1. Film
2. Ceramic
2. Choke
3. Filter
CAPACITOR
Capacitor
class
Up (kV)
X1 4
X2 2.5
X3 none
Y1 8
Y2 5
Y3 none
Y4 2.5
Impulse Voltage Test to be
Carried out before Endurance Test
Three complete pulses must be detected of min 3, max 24 pulses applied
Subclass
Peak impulse
voltage in
service
IEC 60664-1 installation
category
Application Peak impulse voltage
Up applied before
endurance test
X1 > 2,5 kV
 4,0 kV
III High pulse
application
When CR  1,0 mF
UP = 4 kV
X2  2,5 kV II General purpose When CR  1,0 mF
UP = 2,5 kV
X3  1,2 kV - General purpose None
NOTE The factor used for the reduction of UP for capacitance values above 1,0 mF maintains ½  CRUP
2
constant for these capacitance values; CR is in mF.
X Capacitors acc. to
EN/IEC 60384-14 (2004)
Table 1a - Classification of class X capacitors
When CR > 1,0 mF
UP =
When CR > 1,0 mF
UP =
Capacitor
class
Ui (kV)
Y2 5
X1 4
X2, Y3, Y4 2.5
X3 1.2
Y1 not tested
Active Flammability
20 discharges with 5 s intervals are applied on the capacitor,
which is at the same time connected to the mains
Endurance Test
Capacitors tested 1000h at upper category temperature with
ac voltage on ( pulse shown applied once/hour)
X&Y Cap Overview
Product Overview
Comparison Film versus ceramic
Capacitance 10uF 5,6nF
Dielectric Polypropylen, Paper C0G, SL, Y5V
DWV 2600VACrms
CHOKES
AC- Coils
Differential Mode vs. Common Mode
Impedance comparison
• SSR21 series
Improved Material
SCRL series SSRL series SCR series SSR series Large SCR series
Low
profile
Small
size
Low
Loss
Product Design
progress of miniaturization
• Smaller core / less material
• Less turns of winding
• Thinner wire with same
RDC
• Smaller size / less weight
• Better performance
Why ? Material development
FILTER
EMC Filters Road Map
New SINGLE PHASE filter series (chassis mount)
Medical versions without Y-caps available
Std attenuation performance. Typical
application: Consumer goods, household
appliances, office automation equipment
Std / medium attenuation performance. Typical
application: Consumer goods, household
appliances, office automation equipment
Multi-stage performance EMC-filter. Typical
application: Industry automation, machinery,
medical equipment
Multi-stage high performance EMC-filter. Typical
applications: Industry automation, machinery,
medical equipment
Multi-stage very high performance EMC-filter.
Typical applications: Industry automation,
machinery, medical equipment
DC Filter for Automotive Application
• EMC noise generated in high power frequency converters
• protect the batteries
• reduce the EMC problems,
• cost. optimized solution for performance
Specifications
Rated Voltage 500 - 1000 VDC
Rated Current 60 - 600 ADC
High insertion loss
symmetric and asymmetric modes from 10kHz to 300MHz
Temperature range -40°C .. +110°C
Dimensional example 146 x 88 x 64 mm
Customized solutions on request
Laser Cutting
High speed compressor
600A bus
bar filter
EMC Filters Road Map
SINUSOIDAL filters for motor drive output
• KEMET sinusoidal filters are differential (symmetric) mode
sine wave filter types
KEMET EMC Testing Services
Accredited EMC Test lab in Färjestaden, Sweden
• Accreditation for common
EN standards.
• Semi-anechoic test chamber
– 10 x 5 x 5 m
• Open Area Test Site
– 18 x 10 x 5 m
• Capabilities for Emission and Immunity
measurements
EMC
problem
Testing Solution
Build or Buy Filter ?
• Power (PCB or discrete)
• Development time
• Manufacturing capability
• Quantity
• Test/Measurement equipment
Wrap Up
• EMI Filtering in mains power supply
• Kemet Solutions:
– X Capacitors, Y Capacitors - Film, Paper, Ceramic
– Common Mode Chokes
– Filter Modules
Thank You
• Alexander Nebel Dipl.-Ing. (FH)
• Field Application Engineer
• (+49) 162 - 13 54 276
• alexandernebel@kemet.com

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AC Line Filtering

  • 3. Mains Voltages plus 10% tolerance Nominal Max Max Peak voltage 1 Phase-Phase 400V 440 622 1-Phase-Neutral 230V 255 361 3-Phase-Phase 690V 760 1075 3-Phase-Neutral 400V 440 622 400 230 690 400 L1 L2 L3 N
  • 4. Before filtering Frequency RadiationNoisedB(μV/m) Frequency RadiationNoisedB(μV/m) CISPR14 Class A Limit CISPR14 Class B Limit After filtering EMI Filtering Effect of Using EMI Suppression Use passive electric components to suppress high frequency noise
  • 6. Working principle • Capacitor short the noise/surges to ground • Choke block noise with high Impedance • Filter is a combination of both • Choke doesn’t create a leakage current ( important for medical applications!)
  • 7. AC-Line Filtering 1. Capacitor 1. Film 2. Ceramic 2. Choke 3. Filter
  • 9. Capacitor class Up (kV) X1 4 X2 2.5 X3 none Y1 8 Y2 5 Y3 none Y4 2.5 Impulse Voltage Test to be Carried out before Endurance Test Three complete pulses must be detected of min 3, max 24 pulses applied
  • 10. Subclass Peak impulse voltage in service IEC 60664-1 installation category Application Peak impulse voltage Up applied before endurance test X1 > 2,5 kV  4,0 kV III High pulse application When CR  1,0 mF UP = 4 kV X2  2,5 kV II General purpose When CR  1,0 mF UP = 2,5 kV X3  1,2 kV - General purpose None NOTE The factor used for the reduction of UP for capacitance values above 1,0 mF maintains ½  CRUP 2 constant for these capacitance values; CR is in mF. X Capacitors acc. to EN/IEC 60384-14 (2004) Table 1a - Classification of class X capacitors When CR > 1,0 mF UP = When CR > 1,0 mF UP =
  • 11. Capacitor class Ui (kV) Y2 5 X1 4 X2, Y3, Y4 2.5 X3 1.2 Y1 not tested Active Flammability 20 discharges with 5 s intervals are applied on the capacitor, which is at the same time connected to the mains
  • 12. Endurance Test Capacitors tested 1000h at upper category temperature with ac voltage on ( pulse shown applied once/hour)
  • 15. Comparison Film versus ceramic Capacitance 10uF 5,6nF Dielectric Polypropylen, Paper C0G, SL, Y5V DWV 2600VACrms
  • 18. Differential Mode vs. Common Mode
  • 20. Improved Material SCRL series SSRL series SCR series SSR series Large SCR series Low profile Small size Low Loss Product Design progress of miniaturization • Smaller core / less material • Less turns of winding • Thinner wire with same RDC • Smaller size / less weight • Better performance Why ? Material development
  • 22. EMC Filters Road Map New SINGLE PHASE filter series (chassis mount) Medical versions without Y-caps available Std attenuation performance. Typical application: Consumer goods, household appliances, office automation equipment Std / medium attenuation performance. Typical application: Consumer goods, household appliances, office automation equipment Multi-stage performance EMC-filter. Typical application: Industry automation, machinery, medical equipment Multi-stage high performance EMC-filter. Typical applications: Industry automation, machinery, medical equipment Multi-stage very high performance EMC-filter. Typical applications: Industry automation, machinery, medical equipment
  • 23. DC Filter for Automotive Application • EMC noise generated in high power frequency converters • protect the batteries • reduce the EMC problems, • cost. optimized solution for performance Specifications Rated Voltage 500 - 1000 VDC Rated Current 60 - 600 ADC High insertion loss symmetric and asymmetric modes from 10kHz to 300MHz Temperature range -40°C .. +110°C Dimensional example 146 x 88 x 64 mm Customized solutions on request
  • 24. Laser Cutting High speed compressor 600A bus bar filter
  • 25. EMC Filters Road Map SINUSOIDAL filters for motor drive output • KEMET sinusoidal filters are differential (symmetric) mode sine wave filter types
  • 26. KEMET EMC Testing Services Accredited EMC Test lab in Färjestaden, Sweden • Accreditation for common EN standards. • Semi-anechoic test chamber – 10 x 5 x 5 m • Open Area Test Site – 18 x 10 x 5 m • Capabilities for Emission and Immunity measurements EMC problem Testing Solution
  • 27. Build or Buy Filter ? • Power (PCB or discrete) • Development time • Manufacturing capability • Quantity • Test/Measurement equipment
  • 28. Wrap Up • EMI Filtering in mains power supply • Kemet Solutions: – X Capacitors, Y Capacitors - Film, Paper, Ceramic – Common Mode Chokes – Filter Modules
  • 29. Thank You • Alexander Nebel Dipl.-Ing. (FH) • Field Application Engineer • (+49) 162 - 13 54 276 • alexandernebel@kemet.com