10. EMC – Electromagnetic Wave
1 cycle = 0o to 360o
360o
Frequency (F) = 1 / Period
= 1 / 20uS
= 50 kHz
Wavelength (λ) = Speed of Light (m/s) / Frequency
= 3x108 / 50x103
= 6000 metres
20us
0S
Period (S) = 0 seconds to 20uS
0o
Electric field
Magnetic field
11. The magnetic field
Each electric powered wire generates
an electro magnetic field
Field model
current I
Magnetic field H
19. What is permeability?
• un ordered (random position)
• soft magnetic
• ordered
• hard magnetic
Ferrite material Permanent magnet
Relative permeability
• describe the capacity of concentration of the
magnetic flux in the material.
• it is a energy factor to magnetize the material
Typical permeability µr : • Iron power :
• Nickel Zinc :
• Manganese Zinc :
50 ~ 150
40 ~ 1500
300 ~ 20000
19
20. -50 50 150 250
1000
T / °C
500
540
670
770
+15 %
-20 %
- The magnetization depends from the temperature
T therm. movement Alignment
Alignment of
elementary magnets
Ferromagnetic change
to Paramagnetic
Point reached at
µr = ?1
-40°C 23°C 85°C
Curie-temperature
Temperature influnce
µr
Permeability – Core material parameter
20
21. Permeability – complex permeability
=1 turn
Core material-Parameter
XL(NiZn)
R(NiZn)
Z
X L__
22
Z R
R
X L
Z
Replacement circuit
21
24. Core Losses
Electro Magnetic energy cannot disappear, it will be just transformed into
other energy form energy conservation law
e.g. electrical energy transformed into thermal energy
the core losses from ferrite transform the noise energy into heat
26. Transmission modes
Live (Positive)
Earth (Ground)
Recognize the transmission mode:
Differential Mode
signals on a
line(s) with a return path
Common Mode
noise on all lines
propagating in the
same direction with
respect to earth
Neutral (Return)
Cs
27. EMC - Coupling
Primary procedure
…to aim at source a low noise
Secondary procedure
… eliminate the noise thru interrupting the coupling way
Tertiary procedure
… increase the noise immunity at load
Noise source Load
Coupling way
28. Capacitive coupling
• Effects are dominant when the dimensions are 10% below the wave length (l < /10)
-> Why 1/10 ?
-> Reduction ? - Increase the distance
- harmonics
Field model Network model
EMC - Coupling
29. Inductive coupling
Reduction? - Increase the distance
• Antenna principle –> each piece of wire is a antenna
fc
• Effects are dominant when the PCB traces are ca. 25% from the noise wave length (l < /4)
Field model Network model
EMC - Coupling
30. Coupling - Wavelengths
Frequency
(MHz)
Wavelength
(m)
H field
1/4 wavelength
(m)
E field
1/10 wavelength
(m)
30 10 2.5 1
100 3 0.75 0.3
500 0.6 0.15 0.06
1000 0.3 0.075 0.03
2500 0.12 0.03 0.012
3000 0.1 0.025 0.01
6000 0.05 0.0125 0.005
32. Common mode or differential mode?
Take a Snap Ferrite and fix it on the cable
(both lines e.g. VCC and GND)
if noise is reduced or
noise immunity increase
you have Common Mode Interference
If not
you have Differential Mode Interference
e.g. Common mode
choke
e.g. chip bead ferrite
33. • Impedance
BA
BFA
ZZ
ZZZ
A
log20
• System attenuation
BABA
A
F
ZZZZZ
20
10
)(dBin
)(in
Insertion loss – Mathematical Definition
LoadSource
ZA ZF
ZBU1U0 U2
Coupling way
33
34. Insertion loss – recommended filter topology
Pay attention to:
SRF of used
components
small C = higher SRF
Choose ferrite bead or
inductors L which
= build no resonance with C
= broadband filter
Source Impedance Load Impedance
low
low low
high
high
high
high or
unknow
n
low or
unknow
n
low or
unknow
n
C
L CC
L
L
C
L
high or
unknow
n
35. Filter design
How to?:
defined filter using 2 components
at least 1 component must be frequency dependant
Matching the working frequency for the signal
Matching the cut of frequency for the noise
Filter input Z1
Z2
UE U A
Filter output
Conclusion: Filter are frequency dependant voltage divider
35
36. Low pass filter
…are most popular used filter for EMI
UE U A
L
C
1UE U A
LPF 1. rank
LPF 2. rank
C
1
R
f ZC
f ZL
f ZC
36
40. Design-Tip: avoid over current (load dump)
Uin
e.g. 12V DC
SMD/Ferrite
+
Umax
U(t)
Imax
I(t)
2 3 4 5
2 3 4 5
Filter topologies – LC-Filter
41. Filter topologies – LC-Filter
Uin
e.g. 12V DC
SMD/Ferrite
+
Design-Tip: avoid over load of bead ferrite!
• Safety for SMD-Ferrite against low dump current
• Not an PI-Filter
Capacity C1 is just for stabilizing
44. Common Mode Filter – Signal theories
Transmitter/
Source
Receiver/
Load
differential
common
Data lines
Noise mode:
• Common mode noise
• Differential mode noise
D-
D+
e.g.: USB
44
45. It is a Bi-directional filter
• From device to outside environment
• From outside environment to inside
device
Conclusion:
Common Mode Filter – How it works
Intended Signal - Differential mode
Interference Signal (noise) – Common Mode
• “almost” no affect the signal - Differential mode
• high attenuation to the interference signal (noise) – Common Mode
46. Source LoadSignal path
Common mode
VCC
GND
D-
D+
e.g.: USB
Filtering
WE-CNSW Type 0805
Common Mode Filter – Signal theories
47. Filter with two inductors
Filter input Filter output
Filter with CMC
Filter input Filter output
• Signal not affected
• Noise attenuated even close to the signal frequency
Common mode choke - advantages
53. PCB mounted EMC ferrites
Ideal time is to design these series of components in at the product
design stage
Why?
The benefits are as follows:
1. Small package size, thus footprint.
2. Saving valuable PCB space
3. Allows for positioning close to the EMI source or point of filtering
54. PCB mounted EMC ferrites- Key points
Applications
- DC power line filtering
- Low voltage AC power line filtering
- Data/Signal line filtering
EMC Phenomena
– Radiated Emission
– Radiated Immunity
– Conducted Emissions
– Conducted Immunity
– Electro Static Discharge (ESD)
– Electric Fast Transients (EFT)
59. Retro fit EMC ferrites - Key points
Applications
- AC power line filtering
- DC power line filtering
- Data/Signal line filtering
EMC Phenomena
– Radiated Emission
– Radiated Immunity
– Conducted Emissions
– Conducted Immunity
– Electric Fast Transients (EFT)
60. Retro fit EMC ferrites
These components are design to be fitted to cables or cable harnesses
These are all Split ferrites. Design for quick application to the cable
* Use a unique ‘key’ system that reduced
unauthorised removal of the ferrite
Snap ferrite sleeve
Snap ferrite ring
WE-NCF
Split EMI ferrite ring
Split EMI flat ferrite
STAR-BUENO *
STAR-FIX *
STAR-LFS *
STAR-TEC *
STAR-GAP *
STAR-RING *
STAR-FLAT *
Only manufacturer to offer this key system
61. Retro fit EMC ferrites
Mai 10 AR 61
STAR – xxx series
FIX - LFS TEC / RING /FIX GAP
63. Retro fit EMC ferrites
These ferrites are defined as solid core
WE-SFA
WE-FLAT
WE-FAP
WE-FLAT (Flexible PCB)
WE-TOF
WE-AFB
WE-AFB LFS
WE-SAFB
Mutli-Aperture ferrite
Used largely to replace the split ferrites used during
EMC testing
Have to be applied to the cable/cable harness prior to
any connectors are crimped to the ends of the cables
These components are design to be fitted to cables and cable harnesses
64. Where do we place the ferrite ?
Design:
As close as possible to the
source of the noise
Ideally 20mm to 50mm from the
point of cable connectivity
66. How can we find out what interference we have?
Common mode or differential mode?
Take a Snap Ferrite and fix it on the cable
(both lines e.g. VCC and GND)
if noise is reduced or
noise immunity increase
you have Common Mode Interference
If not
you have Differential Mode Interference
e.g. Common mode
choke
e.g. chip bead ferrite
67. • Impedance
BA
BFA
ZZ
ZZZ
A
log20• System attenuation
BABA
A
F
ZZZZZ
20
10
)(dBin
)(in
Insertion loss - Definition
LoadSource
ZA ZF
ZBU1U0 U2
Coupling way
71. Mai 10 AR 71
Quick Solution
Impedance of ferrite (Ω)
Attenuation(dB)
1. 1.Require 20dB of
attenuation at 125 MHz
2. Know that it is a power
cable
3. Power port has 10 Ω
impedance
180
• Result is a minimum
impedance of 180Ω
74. Current compensated common mode chokes -
Key points
Applications – Power line
- AC power line (110 to 250Vac rms) filtering
- DC power (<250V) line filtering
Applications – Signal/Data line
- Low voltage (<42V) AC power line filtering
- DC power (<80V) line filtering
- Data/Signal line filtering
EMC Phenomena
– Radiated Emission
– Radiated Immunity
– Conducted Emissions
– Discontinuous Conducted Emissions
– Conducted Immunity
78. Common mode chokes – Power lines
Rated at 250Vac rms @ 50/60Hz, maximum current is 35A
Also possible to pass high current DC through them
WE-CMB
WE-CMB HC
WE-CMB NiZn*
WE-LF
WE-LF SMD
WE-FC Mini
WE-FC
WE-TFC
Used for low frequency suppression in the frequency range of 150KHz to 30MHz.
* 30MHz to 300MHz due to NiZn core
85. Circuit Protection – Key points
Applications
- AC power line (14 to 1000Vac rms) protection
- DC power line (18 to 1465Vdc) protection
- Signal/Data line protection
EMC Phenomena
– Electro Static Discharge (ESD)
– Electrical Fast Transients (EFT)
– High Energy Surges (HES)
The EMC phenomena can be defined as a
transient event, a phenomena that's presence is
not constant
These products are for protection against over
voltages
86. Why do we need circuit protection?
Mai 10 AR 86
87. Circuit Protection
What is an over voltage?
Typically 500V to 15kV
AC voltage 230V ± 10%
Over voltage > 260V
88. Circuit Protection
The following components are
WE-TVS Standard Series
WE-TVS High Speed Series
WE-TVS Super speed Series
WE-VE
WE-VE ULC
WE-VEA
WE-VEA ULC
WE-VS
WE-VD
89. Circuit Protection – ESD/EFT
TVS Diodes – Transient Voltage Suppressors
WE-TVS Standard Series
Application = USB 1.1 (12Mbps)
WE-TVS High Speed Series
Application = USB 2.0 (480Mbps)
WE-TVS Super speed Series
Application = USB 3.0 (4.8Gbps)
These devices can be used to protect the DC power and also the signal lines
in one package
90. Waveshape - ESD
ESD
Maximum rise time = 1ns
Duration = approx 40ns
Maximum pk I (8kV) = 30A
Mai 10 AR 90
91. Waveshape - EFT
FTB/EFT
Rise time 5nS
Duration 50ns
Mai 10 AR 91
96. Circuit Protection - ESD
The WE-VE series of components are suited for the ultra fast voltage pulses
caused by Electro Static Discharge
The following components are
WE-VE
WE-VE ULC (Ultra Low capacitance)
WE-VEA
WE-VEA ULC (Ultra Low capacitance)
These devices are applied to the DC power and also signal/data lines
99. Mai 10 AR 99
USB 2.0 filter dongle
P/N 829999 BAG
100. Mai 10 AR 100
WE-USBH Connector with Integrated EMI & ESD function
Full Speed – 480MHz
P/N 8492121
101. Mai 10 AR 101
WE-USBH Connector with Integrated EMI & ESD function
102. Circuit Protection - HES
Surge protection devices
WE-VS
Application
- AC power line (4 to 40Vac rms) protection
- DC power line (5.5 to 56Vdc) protection
WE-VD
Application
- AC power line (14 to 1000Vac rms) protection
- DC power line (18 to 1465Vdc) protection
103. What size of varistor to select?
Vrms or Vdc
Peak I (A)
Wmax (J)
Pdiss (W)
It is necessary to calculate (estimate) the maximum
surge current that could flow through the varistor
Parameters to consider:
Operating Voltage
Maximum withstand surge current
Maximum energy absorption
Maximum Power dissipation
104. Surge Test - Waveforms
Mai 10 AR 104
Test waveforms as specifed by the test method EN 61000-4-5:2006:
Open Circuit
Rise Time : 1.2 µs
Duration : 50 µs
Short Circuit
Rise Time : 8 µs
Duration : 20 µs
105. Varistor Characteristics – V I Curve
+U
+I
VVar VCVM
IL
IVar
Ic
IMax
Max. Operating Voltage
Clamping Voltage
Leakage Current
0,1mA or 1mA
Current @ Clamping Voltage
U-I Graph for SMD-Varistor 825 42 350
0
1
2
3
4
5
6
7
30 40 50 60 70
Voltage [V]
Current[mA]
max. Current
Varistor Breakdown Voltage
106. EUT
Common Mode Z = 12Ω
E
Power lines
L1
L2
L3
Signal lines
Differential Mode Z = 2Ω
Signal lines Z = 42Ω
Surge Test - Application
107. Calculation of the current: Ic
According to Ohms Law
Surge Voltage (kV)
Z (Ohms)
Supply Voltage (Vpk)
Surge
Clamping
Ic
Impedance of the generator according to
the type of port (Power or Signal) I load
I load is negligible =>
108. Method 2
Second Method ( estimation)
Vclamp ~ 2*V breakdown
7mm Disk Varistor
VRMS 275 V
V breakdown : 430V
14mm Disk Varistor
VRMS 275 V
V breakdown : 430V
110. Calculation of the Energy Absorption
• The energy in Joules (Watt per second) is
given by the following formula:
W (J) = K * V (V) * I (A) * t (s) Surge
Clamping
I Max
• It can be difficult to make an exact
calculation of the energy.
• We can make an approximation, in
considering rectangular wave.
• V = Vclamp (just calculated before)
• I = Ic ( just calculated)
• T = 20µS ( time duration of the surge current)
W (J) = Vclamp(V) • Ic (A) • 20µ(s)
50µs
20µs
T(s)
Surge Voltage
Surge Current
114. Derating curve according to the number of applied pulses
Numberofsurges
Example: Surge spaced 30 seconds.
Time (s)
Temperature(C)
115. Layout of varistor for surge protection
Safety standards disapprove for varistors to Earth
Also the product likely to fail the Hi-pot, earth leakage test
If using fuses they must
be suitable rated against
surges.
i.e Anti-Surge (T)
FAE Dez. 2011
116. UL 1449 3rd Edition
The WE-VD are typically designed into a product to protect against an
overvoltage situation that could potential damage the product
It therefore makes the WE-VD are “safety critical component”
Underwriters Laboratory Inc. (UL) is a US based testing and Certification
organisation
UL 1449 3rd Edition is a safety standard for circuit protection devices
Has four classes listed
Type 1 – Protection of the mains distribution network
Type 2 – Protection of permanent connected devices the mains
distribution network
Type 3 - Protection of non permanent connected devices the mains
distribution network
Type 4 – Discrete components
WE-VD are approved for Type 2, 3 & 4
117. EMI Shielding material
The products can be constructed of two classes of
material when it comes to RF:
1. Metallic – Aluminium, Steel, Brass, Copper
Natural shielding material
2. Non Metallic – Plastic, Nylon, Polystyrene, PVC.
RF transparent materials
118. EMI Shielding material – Key points
Applications
Shielding of non metallic enclosures
Bonding of metallic enclosures
Absorbing (Attenuating)
EMC Phenomena
– Radiated Emissions
– Radiated Immunity
Effective frequency range
– 30MHz to 18GHz
119. EMI Shielding material
WE-LT- RF gasket
WE-LTS – Stamped gasket
WE-LS – Conductive foam
WE-ST – Conductive weave
WE-CF – Copper tape.
Largest user of copper tape are the
EMC Labs
WE-TS – Textile tape
121. EMI Shielding material
RF Gasket, WE-LT and WE-GS can
be used in the following
configurations to establish a good
bond
To enable good electrical
conductivity, gasket must make
direct metal work to metal work
contact
Any painted surface will act as an
insulator (high resistance to RF)
129. • consider start of winding
Inductors are two poles only
but start of winding is important
use effect of self shielding of the winding
connection switch node
“EMI hot side”
Self sheilding