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Webinar: T583 – ESA Qualified Polymer
capacitors
Joao Pedroso
12. Januar 2018
KEMET Proprietary Information
Markets
SPACE AVIONICS DEFENSE
Communications payload
Data processing and storage
Flight control system
RADAR
Engine control/monitoring
Military and avionics
imaging
Munitions and targeting
RADAR/SONAR
Power Management
2 Technologies
MnO2 Polymer
Power Management
MnO2
Technology
MIL–PRF
Qualified Series
COTS
Space Grade
Polymer
Technology
MIL–PRF
Qualified Series
ESA
Qualified ESCC
PHS
Polymer Hermetic
Seal
COTS
Hi-REL
Space
Space Defense Avionics
AUTOMOTIVE T591/T598/T599
T540/T541/T543
T580 T581
T583 T584
Surface Mount
Through-Hole
T550 T551
M550 M551
COTS
ESA/ESCC
MIL-PRF
High Rel
(DLA Drawing Nº 04051 & 04052)
(DLA Drawing Nº 13030)
(DSCC Detail Spec Nº 3012/005)
(MIL – PRF “open”)
KEMET Portfolio
UD
UD
Polymer Capacitors
Cathode Differences
• PEDT is a conductive organic polymer
Polymerization reaction with monomer and oxidant at lower
temperature; ‘soft thin film’ – NON-STRESS INTERFACE
• MnO2 is Manganese Dioxide
Brittle semiconductor material obtained by thermal
decomposition at ~260ºC of manganese nitrate –
STRESSED INTERFACE
PEDT
MnO2
PEDOT (poly-ethylenedioxythiophene) is technically classified as a
semiconductor; however, it is highly conductive relative to MnO2. The conductivity for
PEDOT is in the range of 100 to 1,000 S/cm, while MnO2 is in the range of 1 to 10 S/cm.
Tantalum MnO2 vs. Polymer
ESR vs. Freq. vs. Temp
Tantalum MnO2 vs. Polymer
Capacitance vs. Freq. vs. Temp
CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►16 µF
MnO2 (COTS) – T493 220uF 10V @ 300kHz ►29 µF
Polymer (COTS) – T541 220uF 10V @ 300kHz ►180 µF
Technology evolution
Swithing Frequency: 300kHz
CAPACITANCE
CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►126 mΩ
MnO2 (COTS) – T493 220uF 10V @ 300kHz ► 55,9 mΩ
Polymer (COTS) – T541 220uF 10V @ 300kHz ► 7.6 mΩ
Technology evolution
Swithing Frequency: 300kHz
ESR
CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►1.1A
MnO2 (COTS) – T493 220uF 10V @ 300kHz ► 1.6 A
Polymer (COTS) – T541 220uF 10V @ 300kHz ► 4.4 A
Technology evolution
Swithing Frequency: 300kHz
RIPPLE(I)
Space, Avionics and Defense
Polymer - KO-CAP® ROADMAP
T583 ESA KO (QPL Pending)
T540/T541/T543 7360-43
T540/T541 85/85 Option CY2017
Polymer Capacitors for Space Applications
Fused Polymer COTS CY2018
Development to support GaN Technology
MIL-PRF for Polymer T580/T581 CY2018 (including T-Level)
SPACE
T583 ESA Poly SMD Capacitors
Project Information
Project Objective Develop a very low ESR and high voltage (50V) tantalum SMD chip capacitor in Europe, for space
applications, using polymer technology as solid electrolyte counter-electrode.
Target Market: ESA (European Space Agency)
https://escies.org/download/specdraftapppub?id=3230
Download detail spec in:
Space, Avionics & Defense
Capacitor Usage (ex.) - Point-of-Load
Requirement
s
High Ripple
High Voltage
Long Life
Low ESR
High Frequency
Long Life
High Energy
Ultra Low ESR
Long Life
Recommend
ed
Capacitor
T540/T541
PHS Herm.
Sealed
T543
T540/T541
/T543
T583
PHS Her.
Sealed
T583
T540/T541
T543
1 2 3
1 2 3
POL 1
FPGA
DC-DC
REGULATOR
Input
28V - 100V
Power Management
POL 2
POL 3
Core voltage
1.0V @ 10A
I/O Voltage
1.8V @ 6A
Aux
Voltage
2.5V @ 2A
3
3
Different form factor
Ta SMD KO for Space Apps
Path Forward
Complete the ESA QPL for T583 KO Low Voltage Series
Finish ESA ETP for the T583 KO High Voltage Series and apply to EPPL-part2
Pursue space market trends and apply to new projects T584X MATs high
voltage: 20 & 25V.
KEMET will continue its development efforts qualifying components of SMD Tantalum
technology for Space applications with increasing harsh environmental conditions!
Questions & Answers
Any Questions?
ESA Qualified Polymer Capacitors

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ESA Qualified Polymer Capacitors

  • 1. Webinar: T583 – ESA Qualified Polymer capacitors Joao Pedroso 12. Januar 2018 KEMET Proprietary Information
  • 2. Markets SPACE AVIONICS DEFENSE Communications payload Data processing and storage Flight control system RADAR Engine control/monitoring Military and avionics imaging Munitions and targeting RADAR/SONAR Power Management
  • 4. MnO2 Technology MIL–PRF Qualified Series COTS Space Grade Polymer Technology MIL–PRF Qualified Series ESA Qualified ESCC PHS Polymer Hermetic Seal COTS Hi-REL Space
  • 5. Space Defense Avionics AUTOMOTIVE T591/T598/T599 T540/T541/T543 T580 T581 T583 T584 Surface Mount Through-Hole T550 T551 M550 M551 COTS ESA/ESCC MIL-PRF High Rel (DLA Drawing Nº 04051 & 04052) (DLA Drawing Nº 13030) (DSCC Detail Spec Nº 3012/005) (MIL – PRF “open”) KEMET Portfolio UD UD
  • 6. Polymer Capacitors Cathode Differences • PEDT is a conductive organic polymer Polymerization reaction with monomer and oxidant at lower temperature; ‘soft thin film’ – NON-STRESS INTERFACE • MnO2 is Manganese Dioxide Brittle semiconductor material obtained by thermal decomposition at ~260ºC of manganese nitrate – STRESSED INTERFACE PEDT MnO2 PEDOT (poly-ethylenedioxythiophene) is technically classified as a semiconductor; however, it is highly conductive relative to MnO2. The conductivity for PEDOT is in the range of 100 to 1,000 S/cm, while MnO2 is in the range of 1 to 10 S/cm.
  • 7. Tantalum MnO2 vs. Polymer ESR vs. Freq. vs. Temp
  • 8. Tantalum MnO2 vs. Polymer Capacitance vs. Freq. vs. Temp
  • 9. CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►16 µF MnO2 (COTS) – T493 220uF 10V @ 300kHz ►29 µF Polymer (COTS) – T541 220uF 10V @ 300kHz ►180 µF Technology evolution Swithing Frequency: 300kHz CAPACITANCE
  • 10. CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►126 mΩ MnO2 (COTS) – T493 220uF 10V @ 300kHz ► 55,9 mΩ Polymer (COTS) – T541 220uF 10V @ 300kHz ► 7.6 mΩ Technology evolution Swithing Frequency: 300kHz ESR
  • 11. CWR (MIL-PRF) – T429 220uF 10V @ 300kHz ►1.1A MnO2 (COTS) – T493 220uF 10V @ 300kHz ► 1.6 A Polymer (COTS) – T541 220uF 10V @ 300kHz ► 4.4 A Technology evolution Swithing Frequency: 300kHz RIPPLE(I)
  • 12. Space, Avionics and Defense Polymer - KO-CAP® ROADMAP T583 ESA KO (QPL Pending) T540/T541/T543 7360-43 T540/T541 85/85 Option CY2017 Polymer Capacitors for Space Applications Fused Polymer COTS CY2018 Development to support GaN Technology MIL-PRF for Polymer T580/T581 CY2018 (including T-Level)
  • 13. SPACE T583 ESA Poly SMD Capacitors Project Information Project Objective Develop a very low ESR and high voltage (50V) tantalum SMD chip capacitor in Europe, for space applications, using polymer technology as solid electrolyte counter-electrode. Target Market: ESA (European Space Agency) https://escies.org/download/specdraftapppub?id=3230 Download detail spec in:
  • 14. Space, Avionics & Defense Capacitor Usage (ex.) - Point-of-Load Requirement s High Ripple High Voltage Long Life Low ESR High Frequency Long Life High Energy Ultra Low ESR Long Life Recommend ed Capacitor T540/T541 PHS Herm. Sealed T543 T540/T541 /T543 T583 PHS Her. Sealed T583 T540/T541 T543 1 2 3 1 2 3 POL 1 FPGA DC-DC REGULATOR Input 28V - 100V Power Management POL 2 POL 3 Core voltage 1.0V @ 10A I/O Voltage 1.8V @ 6A Aux Voltage 2.5V @ 2A 3 3 Different form factor
  • 15. Ta SMD KO for Space Apps Path Forward Complete the ESA QPL for T583 KO Low Voltage Series Finish ESA ETP for the T583 KO High Voltage Series and apply to EPPL-part2 Pursue space market trends and apply to new projects T584X MATs high voltage: 20 & 25V. KEMET will continue its development efforts qualifying components of SMD Tantalum technology for Space applications with increasing harsh environmental conditions!