5S - WORKPLACE ORGANIZATION




                     5S
  WORKPLACE ORGANISATION
5S - WORKPLACE ORGANIZATION


                      DO WE ACCEPT THE CURRENT STATE HERE?


HERE WE DO NOT ACCEPT IT
                 BECAUSE IT CONCERNS US PERSONALLY.
                      WE ARE THE OWNERS HERE




 Organization, order,
  safety – everything
needs to be top quality
5S - WORKPLACE ORGANIZATION



             DO WE ACCEPT THE CURRENT STATE HERE?


     HERE WE ACCEPT IT
  BECAUSE IT DOES NOT CONCERN US PERSONALLY.
             WE ARE THE USERS HERE
5S - WORKPLACE ORGANIZATION




   THE PROBLEM OF LACKING WORKPLACE ORGANIZATION
GROWS WITH THE GROWING NUMBER OF USERS (SHIFTS, TEAMS).

    IF A WORKPLACE LACKS ORGANIZATION RULES, EVERY USER
             CREATES HIS/HER OWN RULES, SO THAT

                 TEAM 1 – HAS ITS OWN RULES
                 TEAM 2 – HAS ITS OWN RULES
                 TEAM 3 – HAS ITS OWN RULES
                 TEAM 4 – HAS ITS OWN RULES

                 WHICH USUALLY LEADS TO
                CHAOS AND DISORGANIZATION
5S - WORKPLACE ORGANIZATION



                     5S - Production
Identification?
                                                Identification?




 Do we need or no?




                                       Potential danger?
5S - WORKPLACE ORGANIZATION



                    5S - Production
                                      Identification




                                                Order


Potential danger?


                                            Location
5S - WORKPLACE ORGANIZATION


                  5S – Production
                 What should be changed here?                Specify the
                                                              location


                                                         Determine the
                                                         minimum and
                                                        maximum levels

 Remove all
unnecessary
                                                            Suits in the
   items
                                                            right place



                                                       Clean table


  Renew the
    floor                                       Dangerous
                                                  edges


   Remove
5S - WORKPLACE ORGANIZATION



                               5S - Office
Sometimes we come upon
an unwritten ‘rule’ that the                 Do I have easy access
cleaner the desk, the less                        to keyboard?
  the desk owner does.
        So ?????




                                                     How can I find
                                                      what I need?




                                                And what do we
                                                  have here?
5S - WORKPLACE ORGANIZATION



                  5S - Office
  Distribution?                 Danger?




Can you focus
on your work in
 such chaos?
5S - WORKPLACE ORGANIZATION


                                 5S - Office
    If you are not sure whether you need 5S rules to improve the organization of
    your surrounding workplace, do this simple test: open a document cabinet and
    answer the two questions looking at the nearest pile of papers.



         Question 1 : what does the
        document right on top of the
               pile refer to?


       And question 2 : what does the
       document at the bottom of the
               pile refer to?




If you did not know the answer to at least one of the questions, you certainly
need 5S rules to organize your work in a better way
5S - WORKPLACE ORGANIZATION



Which company would you like to work for?
              Before the introduction of 5S?




                             Example 1 before introducing 5S
5S - WORKPLACE ORGANIZATION




Which company would you like to work for?
             Or after the introduction of 5S?




                                 Example 1 after introducing 5S
5S - WORKPLACE ORGANIZATION



Which company would you like to work for?
              Before the introduction of 5S?




                           Example 2 before introducing 5S
5S - WORKPLACE ORGANIZATION



Which company would you like to work for?
             Or after the introduction of 5S?




                             Example 2 after introducing 5S
5S - WORKPLACE ORGANIZATION




”If you manage to introduce 5S
rules, you will be able to do
anything. A company that handles
5S successfully will also cope with
other practices. A company that is not
able to introduce 5S rules, will be
unable to perform other tasks
required of a competitive company.”
5S - WORKPLACE ORGANIZATION




We must be aware that the client is
   willing to pay for value only
A company incurs waste-related costs,
       becoming less competitive


5S PROGRAM WILL HELP YOU
      REDUCE WASTE
5S - WORKPLACE ORGANIZATION


We must focus on elimination of WASTE !

 Types of waste:
 q   Overproduction
 q   Waiting time
 q   Transport
 q   Inventory
 q   Inadequate process
                           One of the primary
 q   Ergonomics           causes of these types
                             of waste is the
 q   Quality               absence of 5S rules
5S - WORKPLACE ORGANIZATION


                       Overproduction


How many products
should there be and
where should they be
      stored?
5S - WORKPLACE ORGANIZATION



                          Transport




    If transport over
considerable distances
 is required, problems
with locating the goods
          occur.
5S - WORKPLACE ORGANIZATION



                   Transport




        Toolroom



                                 At work employees
                               often cover kilometers,
                                because certain tools
                               or materials are located
                                 rather far from their
                                     workplaces
5S - WORKPLACE ORGANIZATION




Full version of this presentation
               available on
        www.lean-store.com

5s presentation

  • 1.
    5S - WORKPLACEORGANIZATION 5S WORKPLACE ORGANISATION
  • 2.
    5S - WORKPLACEORGANIZATION DO WE ACCEPT THE CURRENT STATE HERE? HERE WE DO NOT ACCEPT IT BECAUSE IT CONCERNS US PERSONALLY. WE ARE THE OWNERS HERE Organization, order, safety – everything needs to be top quality
  • 3.
    5S - WORKPLACEORGANIZATION DO WE ACCEPT THE CURRENT STATE HERE? HERE WE ACCEPT IT BECAUSE IT DOES NOT CONCERN US PERSONALLY. WE ARE THE USERS HERE
  • 4.
    5S - WORKPLACEORGANIZATION THE PROBLEM OF LACKING WORKPLACE ORGANIZATION GROWS WITH THE GROWING NUMBER OF USERS (SHIFTS, TEAMS). IF A WORKPLACE LACKS ORGANIZATION RULES, EVERY USER CREATES HIS/HER OWN RULES, SO THAT TEAM 1 – HAS ITS OWN RULES TEAM 2 – HAS ITS OWN RULES TEAM 3 – HAS ITS OWN RULES TEAM 4 – HAS ITS OWN RULES WHICH USUALLY LEADS TO CHAOS AND DISORGANIZATION
  • 5.
    5S - WORKPLACEORGANIZATION 5S - Production Identification? Identification? Do we need or no? Potential danger?
  • 6.
    5S - WORKPLACEORGANIZATION 5S - Production Identification Order Potential danger? Location
  • 7.
    5S - WORKPLACEORGANIZATION 5S – Production What should be changed here? Specify the location Determine the minimum and maximum levels Remove all unnecessary Suits in the items right place Clean table Renew the floor Dangerous edges Remove
  • 8.
    5S - WORKPLACEORGANIZATION 5S - Office Sometimes we come upon an unwritten ‘rule’ that the Do I have easy access cleaner the desk, the less to keyboard? the desk owner does. So ????? How can I find what I need? And what do we have here?
  • 9.
    5S - WORKPLACEORGANIZATION 5S - Office Distribution? Danger? Can you focus on your work in such chaos?
  • 10.
    5S - WORKPLACEORGANIZATION 5S - Office If you are not sure whether you need 5S rules to improve the organization of your surrounding workplace, do this simple test: open a document cabinet and answer the two questions looking at the nearest pile of papers. Question 1 : what does the document right on top of the pile refer to? And question 2 : what does the document at the bottom of the pile refer to? If you did not know the answer to at least one of the questions, you certainly need 5S rules to organize your work in a better way
  • 11.
    5S - WORKPLACEORGANIZATION Which company would you like to work for? Before the introduction of 5S? Example 1 before introducing 5S
  • 12.
    5S - WORKPLACEORGANIZATION Which company would you like to work for? Or after the introduction of 5S? Example 1 after introducing 5S
  • 13.
    5S - WORKPLACEORGANIZATION Which company would you like to work for? Before the introduction of 5S? Example 2 before introducing 5S
  • 14.
    5S - WORKPLACEORGANIZATION Which company would you like to work for? Or after the introduction of 5S? Example 2 after introducing 5S
  • 15.
    5S - WORKPLACEORGANIZATION ”If you manage to introduce 5S rules, you will be able to do anything. A company that handles 5S successfully will also cope with other practices. A company that is not able to introduce 5S rules, will be unable to perform other tasks required of a competitive company.”
  • 16.
    5S - WORKPLACEORGANIZATION We must be aware that the client is willing to pay for value only A company incurs waste-related costs, becoming less competitive 5S PROGRAM WILL HELP YOU REDUCE WASTE
  • 17.
    5S - WORKPLACEORGANIZATION We must focus on elimination of WASTE ! Types of waste: q Overproduction q Waiting time q Transport q Inventory q Inadequate process One of the primary q Ergonomics causes of these types of waste is the q Quality absence of 5S rules
  • 18.
    5S - WORKPLACEORGANIZATION Overproduction How many products should there be and where should they be stored?
  • 19.
    5S - WORKPLACEORGANIZATION Transport If transport over considerable distances is required, problems with locating the goods occur.
  • 20.
    5S - WORKPLACEORGANIZATION Transport Toolroom At work employees often cover kilometers, because certain tools or materials are located rather far from their workplaces
  • 21.
    5S - WORKPLACEORGANIZATION Full version of this presentation available on www.lean-store.com