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5S Advanced Management Institute  Searchtec Consulting Group
Searchtec Consulting Group
[object Object],[object Object],[object Object],[object Object],Definition
[object Object],5S Philosophy If you’re going to do it, do it RIGHT!
[object Object],[object Object],5S Philosophy
[object Object],[object Object],5S Goal
5S Terminology Seiri : Sort Seiton : Simplify Seiso : Sweep Seiketsu : Standardize Shitsuke : Self Discipline 5S simplifies your work environment, reduces waste and non-value activities while improving quality efficiency and safety
5S Terminology
Seiri ,[object Object],[object Object],If you don’t use it, move it!
Seiri ,[object Object],[object Object]
Seiri A place for everything  &  everything in its place
Seiton ,[object Object],[object Object],[object Object],[object Object],[object Object],A Place for Everything & Everything in Its Place
Seiso ,[object Object]
Seiketsu ,[object Object]
Seiketsu ,[object Object],[object Object]
Shitsuke ,[object Object],[object Object],[object Object]
6S, an Extension to 5S ,[object Object],[object Object],[object Object],[object Object],[object Object]
6S Pillars
Why 5S? Look Familiar ?
Why 5S? Look Familiar ?
Why 5S ,[object Object],[object Object],[object Object],[object Object],[object Object]
5S Example Before 5S After 5S - Cleaned, organized and drawers labeled (less time and frustration hunting)
5S Implementation Plan Systematic  Organization Cleanliness Visual Placement Standardization Progressive Enhancements Step 1 Establish  5 S  Implementation Team Step 2 Develop Specific  Implementation Plan Step 3 Develop Communication Plan Step 4 Develop 5 S Training Plan Step 5 Implement 5 S  Step 6 Verification of Effectiveness
Step 1 ,[object Object],[object Object],[object Object],[object Object],[object Object]
Step 2 ,[object Object],[object Object],[object Object],[object Object]
Step 3 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Step 4 ,[object Object],[object Object],[object Object],[object Object]
Step 4 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Step 5 ,[object Object],[object Object],[object Object],[object Object],[object Object]
Evidence of Standardized Work Area Clear, shiny aisle ways Color coded areas Slogans, banners Everything in its place Standardized Work Sheets Standard Work Procedure
Example of Visual Control
Example of Visual Control
Conclusion
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],5S Step Goal Eliminate or Correct
TOYOTA … . the Ultimate Lean Company
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