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Winery Oxygen Management
from Barrel to Bottle
Jennifer Walsh Winemaker, La Crema Wines Logo
Here
• Oxygen and Winemaking
• Types of Oxidation
• Where Why and How to Measure Dissolved Oxygen
• Bottling and Closures
Overview
Dissolved Oxygen
• Definition: Concentration of oxygen molecules in a liquid
• Wine is saturated with oxygen at ~6-8ppm
• How much oxygen can a wine take?
• Complicated topic
• Dependent on grape variety, winemaking practices, and expected aging potential
• New technology for measuring antioxidant capacity has potential to give winemakers
better understanding
Oxygen and Wine:
The good the bad and the ugly
• The Good
• Before and During Fermentation
• Treating wine faults
• Reducing perception of vegetal flavors
• Softening astringency and stabilizing color
• Wine sensory evolution
Oxygen and Wine: The Bad and the Ugly
• Chemical Oxidation (post fermentation)
• Primarily oxidation of phenolic compounds
• Browning
• Forming undesirable sensory compounds
• Premature aging
• Aroma degradation
Oxygen and Wine: The Bad and the Ugly
• Microbial Spoilage
• Acetic Acid Bacteria and Film Yeasts
• Ubiquitous organisms, production of compounds activated by presence of oxygen
• Metabolism produces spoilage compounds: acetic acid, acetaldehyde, and ethyl acetate
Winery Activities and Oxygen Pickup
• Racking Barrels
• Tank Movements
• Barrel Aging
• Fining/Additions
• Tanks with Headspace
• Cold Stabilization
• Bottling
Instruments for Measuring Dissolved Oxygen
• Electrochemical Membrane Sensor
• Luminescent/Optical Based Sensor
• Non-Invasive Luminescence
Electrochemical Membrane Sensor
• Method
• O2 diffuses across permeable
membrane to sensor, produces
electrical signal related to concentration
• Pros
• Portable
• Accurate
• Inexpensive ($700-$900)
• Cons
• Invasive
• Consumes O2 during Measurement
• Frequent Calibration and Maintenance
• Can be prone to drift, longer response
time
• Requires stirring
Luminescent/Optical Sensor Probe
• Method
• Measures interaction between oxygen
and intensity of luminescence
• Pros
• Less maintenance: no membrane, no
electrolyte solution
• Minimal Calibration
• Portable
• Accurate
• Moderately priced (~$1500)
• Faster response times
• Cons
• Invasive
• Probe diameter too large for wine bottle
Luminescence With Sensor Spots
• Method
• Measures interaction between oxygen
and luminescent intensity
• Pros
• Non-Destructive, Non-consumptive
• Potential for bottling line audits
• Checking each filler head
• Measure headspace of bottle and
calculating TPO
• Can measure evolution of QC bottles
longitudinally
• Cons
• Sensor life expectancy?
• Expensive (~$5K)
Typical oxygen pick up during cellar activities
• Tank to tank transfer: 0.1-3.0ppm
• Racking barrels to tank: 0.3ppm
• Filtration: 0.6-2.0ppm
• Cold Stability: 0.1-2.6ppm
Preventing Oxygen Pickup in Cellar
• General Cellar Practices
• Gassing lines and tanks well
• Tightening clamps, inspecting pump
seals
• Using gravity to move wine when
possible
• Begin filling tank from bottom valve
• Maintain adequate SO2 levels
• Minimize Head space
Cellar DO Protocols and Targets
• DO Target for wine movements
• No more than 0.5ppm pick up
• Not to exceed 1.0ppm in receiving tank
• Take initial DO and during wine movement
• Catch any DO increase early
• Cold Stability
• Hard to get accurate reading at low temp
• More DO concentration in wine at lower
temperatures
• Filtration
• Velo:
• Gassing bell
• Sparging at outlet
• Pad/Cross Flow
• Gentle sparging at outlet
Sparging
• Inline with sparging stone (2 micron
stone), finer bubbles
• Use N2 gas
Monitoring
• Monitoring Topped Tanks
• Check F/TSO2 and VA each month
• If FSO2 drops or VA increases, then
check DO, look for potential issues
• Tanks with Headspace
• Gas every 3 days with argon
• Inspect wine visually
• Check DO when gassing
Bottling Protocols
• Gas lines from tank to filler bowl with N2 (~15 minutes)
• Sparging bottles with N2 or CO2
• Decant rounds at start up, usually 2 or more
• Check 1st bottle DO before start of bottling
• DO <1.0ppm and <0.4ppm pick up from tank
• High DO? Trouble shoot: Filler heads, sparger, clamps, lines
etc.
• DO checked every hour (or at least 3 times if a small run)
• DO checked if line is stopped >30min
• DO checked for last bottles off the line (always higher DO)
Bottling with Screwcap:
• Greater head space
• Dose wine with liquid nitrogen
• Displaces O2 in headspace
Closures and OTR
Greatest oxygen ingress occurs from 0-90
days and then levels off (bottle shock?)
*Lopes et al. (2005)
• Co-extruded Plastic stopper
• Highest level of oxygen ingress
• Poor seal??
• Cork
• Compression releases O2 into wine
• High initial OTR in first 3 months
• Variability, especially in lower grade cork
• Technical Cork
• More homogeneous
• Controlled OTR
• Select product based on desired oxygen transfer
• Screwcap
• Select liners with controlled OTR
Free SO2 Consumption
• Highest consumption in first week (low
OTR closure)
• SO2 reacts with oxidation products
immediately after bottling
• Decrease of 20-50% of FSO2 in first year of
bottling
• 2017 La Crema Chardonnay Trial
• DO: 0.58ppm vs. 1.50ppm
• Last off bottles with elevated DO (1.5ppm)
• Initial FSO2: 28ppm,
• 4 months: 22ppm and 6 months at 22ppm
• No decrease in FSO2 compared with Control
Wine
• High DO preferred in blind tasting
• Develop an O2 Monitoring Program
• Measure and record DO for various cellar activities
• Identify where DO pickup is likely to occur
• Determine what oxygen pickup is acceptable for your wines
• DO prevention is the best
• Minimize sparging and other corrective practices
• Select closure that works for your wines
Final Thoughts
• Boulton, R.B, Singleton, V.L., Bisson, L.F. and Kunkee, R.E. (1996) Principles and Practices of
Winemaking. Chapman and Hall, New York
• O’Brien, V. Colby, C, and Nygaard, M. Managing oxygen ingress at bottling. Wine and Viticulture
Journal, Jan/Feb 2009
• Lopes, P.; Saucier, C.; Glories, Y. Nondestructive colorimetric method to determine the oxygen
diffusion rate through closures used in winemaking. J. Agric. Food Chem. 2005, 53, 6967-6973.
• Margalit, Y. (2004) Concepts in Wine Chemistry. Board and Bench Publishing, San Francisco
References
Thank You!

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2019 Oregon Wine Symposium | Oxygen Management in Your Cellar for Wine Quality and Health

  • 1. Logo here Winery Oxygen Management from Barrel to Bottle Jennifer Walsh Winemaker, La Crema Wines Logo Here
  • 2. • Oxygen and Winemaking • Types of Oxidation • Where Why and How to Measure Dissolved Oxygen • Bottling and Closures Overview
  • 3. Dissolved Oxygen • Definition: Concentration of oxygen molecules in a liquid • Wine is saturated with oxygen at ~6-8ppm • How much oxygen can a wine take? • Complicated topic • Dependent on grape variety, winemaking practices, and expected aging potential • New technology for measuring antioxidant capacity has potential to give winemakers better understanding
  • 4. Oxygen and Wine: The good the bad and the ugly • The Good • Before and During Fermentation • Treating wine faults • Reducing perception of vegetal flavors • Softening astringency and stabilizing color • Wine sensory evolution
  • 5. Oxygen and Wine: The Bad and the Ugly • Chemical Oxidation (post fermentation) • Primarily oxidation of phenolic compounds • Browning • Forming undesirable sensory compounds • Premature aging • Aroma degradation
  • 6. Oxygen and Wine: The Bad and the Ugly • Microbial Spoilage • Acetic Acid Bacteria and Film Yeasts • Ubiquitous organisms, production of compounds activated by presence of oxygen • Metabolism produces spoilage compounds: acetic acid, acetaldehyde, and ethyl acetate
  • 7. Winery Activities and Oxygen Pickup • Racking Barrels • Tank Movements • Barrel Aging • Fining/Additions • Tanks with Headspace • Cold Stabilization • Bottling
  • 8. Instruments for Measuring Dissolved Oxygen • Electrochemical Membrane Sensor • Luminescent/Optical Based Sensor • Non-Invasive Luminescence
  • 9. Electrochemical Membrane Sensor • Method • O2 diffuses across permeable membrane to sensor, produces electrical signal related to concentration • Pros • Portable • Accurate • Inexpensive ($700-$900) • Cons • Invasive • Consumes O2 during Measurement • Frequent Calibration and Maintenance • Can be prone to drift, longer response time • Requires stirring
  • 10. Luminescent/Optical Sensor Probe • Method • Measures interaction between oxygen and intensity of luminescence • Pros • Less maintenance: no membrane, no electrolyte solution • Minimal Calibration • Portable • Accurate • Moderately priced (~$1500) • Faster response times • Cons • Invasive • Probe diameter too large for wine bottle
  • 11. Luminescence With Sensor Spots • Method • Measures interaction between oxygen and luminescent intensity • Pros • Non-Destructive, Non-consumptive • Potential for bottling line audits • Checking each filler head • Measure headspace of bottle and calculating TPO • Can measure evolution of QC bottles longitudinally • Cons • Sensor life expectancy? • Expensive (~$5K)
  • 12. Typical oxygen pick up during cellar activities • Tank to tank transfer: 0.1-3.0ppm • Racking barrels to tank: 0.3ppm • Filtration: 0.6-2.0ppm • Cold Stability: 0.1-2.6ppm
  • 13. Preventing Oxygen Pickup in Cellar • General Cellar Practices • Gassing lines and tanks well • Tightening clamps, inspecting pump seals • Using gravity to move wine when possible • Begin filling tank from bottom valve • Maintain adequate SO2 levels • Minimize Head space
  • 14. Cellar DO Protocols and Targets • DO Target for wine movements • No more than 0.5ppm pick up • Not to exceed 1.0ppm in receiving tank • Take initial DO and during wine movement • Catch any DO increase early • Cold Stability • Hard to get accurate reading at low temp • More DO concentration in wine at lower temperatures • Filtration • Velo: • Gassing bell • Sparging at outlet • Pad/Cross Flow • Gentle sparging at outlet Sparging • Inline with sparging stone (2 micron stone), finer bubbles • Use N2 gas
  • 15. Monitoring • Monitoring Topped Tanks • Check F/TSO2 and VA each month • If FSO2 drops or VA increases, then check DO, look for potential issues • Tanks with Headspace • Gas every 3 days with argon • Inspect wine visually • Check DO when gassing
  • 16. Bottling Protocols • Gas lines from tank to filler bowl with N2 (~15 minutes) • Sparging bottles with N2 or CO2 • Decant rounds at start up, usually 2 or more • Check 1st bottle DO before start of bottling • DO <1.0ppm and <0.4ppm pick up from tank • High DO? Trouble shoot: Filler heads, sparger, clamps, lines etc. • DO checked every hour (or at least 3 times if a small run) • DO checked if line is stopped >30min • DO checked for last bottles off the line (always higher DO) Bottling with Screwcap: • Greater head space • Dose wine with liquid nitrogen • Displaces O2 in headspace
  • 17. Closures and OTR Greatest oxygen ingress occurs from 0-90 days and then levels off (bottle shock?) *Lopes et al. (2005) • Co-extruded Plastic stopper • Highest level of oxygen ingress • Poor seal?? • Cork • Compression releases O2 into wine • High initial OTR in first 3 months • Variability, especially in lower grade cork • Technical Cork • More homogeneous • Controlled OTR • Select product based on desired oxygen transfer • Screwcap • Select liners with controlled OTR
  • 18. Free SO2 Consumption • Highest consumption in first week (low OTR closure) • SO2 reacts with oxidation products immediately after bottling • Decrease of 20-50% of FSO2 in first year of bottling • 2017 La Crema Chardonnay Trial • DO: 0.58ppm vs. 1.50ppm • Last off bottles with elevated DO (1.5ppm) • Initial FSO2: 28ppm, • 4 months: 22ppm and 6 months at 22ppm • No decrease in FSO2 compared with Control Wine • High DO preferred in blind tasting
  • 19. • Develop an O2 Monitoring Program • Measure and record DO for various cellar activities • Identify where DO pickup is likely to occur • Determine what oxygen pickup is acceptable for your wines • DO prevention is the best • Minimize sparging and other corrective practices • Select closure that works for your wines Final Thoughts
  • 20. • Boulton, R.B, Singleton, V.L., Bisson, L.F. and Kunkee, R.E. (1996) Principles and Practices of Winemaking. Chapman and Hall, New York • O’Brien, V. Colby, C, and Nygaard, M. Managing oxygen ingress at bottling. Wine and Viticulture Journal, Jan/Feb 2009 • Lopes, P.; Saucier, C.; Glories, Y. Nondestructive colorimetric method to determine the oxygen diffusion rate through closures used in winemaking. J. Agric. Food Chem. 2005, 53, 6967-6973. • Margalit, Y. (2004) Concepts in Wine Chemistry. Board and Bench Publishing, San Francisco References