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INTRODUCTION
TWO PARAMETERS
Environmental
parameter
Operational
parameter
ENVIRONMENTAL FACTORS
pH
Volatile acid concentrations
Alkalinity
Temperature
Nutrient availability
Toxic materials
The pH (Hydrogen ion concentration) range suitable
for gas production is rather narrow (between 6.5 and 7.5)
 Can controlled by natural buffering effect of NH4
+ and
HCO3
- ions
 pH falls with the production of volatile fatty acids
(VFAs) but attains a more or less constant level once the
reaction progress
HYDROGEN ION CONCENTRATION
• The optimum biogas production is achieved when the
pH value of input mixture in the digester is between
6.5 and 7.5
• In the initial period of fermentation, as large amounts
of organic acids are produced by acid forming
bacteria, the pH inside the digester can decrease to
below 5
• This inhibits or even stops the digestion or
fermentation process
• Methanogenic bacteria are very sensitive to pH and
do not thrive below a value of 6.5
EFFECTIVE OF pH ON METHANE PRODUCTION
PH
value
From 5 6 7 8 9 10
To 6 6.5 7 7.5 8 8.5
Biogas
yield
12.7 14.8 22.5 24.6 17.8 10.2
pH DEPENDENCE OF METHANOGENIC ACTIVITY
EFFECT OF PH CHANGES ON METHANE GENERATION RATE
EFFLUENT ALKALINITIES AND pHS AT DIFFERENT INFLUENT SULFATE LEVELS
TEMPERATURE
 Three zones of temperature in which biogas is produced by
anaerobic fermentation of organic matter
 Mesophillic zone : Optimum temperature : 25-35°C
 Thermophillic zone : More than 55°C
 Psycrophillic zone : Less than 20°C
 In different temperature zones different sets of microbes (bacteria)
especially the mehtanogens remain active; where as the other two
groups of microbes either remain dormant and thus more or less
inactive as far as the anaerobic digestion is concerned or get killed
 The rate of fermentation is much faster @ high temperature
• The methanogens are inactive in extreme high and low
temperatures
• The optimum temperature is 35 °C
• When the ambient temperature goes down to 10 °C,
gas production virtually stops.
• Satisfactory gas production takes place in the
mesophilic range, between 25 to 30 °C
• Proper insulation of digester helps to increase gas
production in the cold season
TEMPERATURE
Temperature Biogas yield(m3/1 ton of
dung/day)
15 0.150
20 0.300
25 0.600
30 1.000
35 2.000
40 0.700
45 0.320
BIOGAS YIELD AT VARIOUS TEMPERATURES
RELATIVE GROWTH RATE OF PSYCHROPHILIC, MESOPHILIC AND
THERMOPHILIC METHANOGENS
ACTIVITIES OF MESOPHILIC METHANOGENS AT DIFFERENT TEMPERATURES
EFFECT OF TEMPERATURE CHANGE ON BIOGAS PRODUCTION RATE
EFFECT OF TEMPERATURE ON METHANOGENS
CARBON-NITROGEN RATIO
Relationship between the amount of carbon and nitrogen present
in organic materials
Biogas producing raw materials can be divided into two parts:
 Nitrogen rich
 Nitrogen poor
Nitrogen concentration is considered with respect to carbon
contents of the raw materials
It is termed as CN ratio
In the case of cattle dung the problem of nutrient concentration
does not exist as C/N ratio is usually around 25:1
 Optimum C/N ratio - 25 to 30 : 1
 Very high, C/N ratio- rapid consumption of N2 by
methanogens for protein requirements - no longer
react on the left over carbon content of the material-
results very low gas production
 Very low C/N ratio is - ammonia (NH4) - the pH
value increase in the digester
 pH > 8.5 will start showing toxic effect on
methanogen population
CARBON-NITROGEN RATIO
TOXIC MATERIALS
 Mineral ions, heavy metals and the detergents are some of the
toxic materials that inhibit the normal growth of pathogens in the
digester
 Small quantity of mineral ions (sodium, potassium, calcium,
magnesium, ammonium and sulphur) also stimulates the growth of
bacteria, while very heavy concentration of these ions will have
toxic effect
 Similarly, heavy metals such as copper, nickel, chromium, zinc,
lead, etc in small quantities are essential for the growth of bacteria
but their higher concentration has toxic effects
 Likewise, detergents including soap, antibiotics, organic solvents,
etc. inhibit the activities of methane producing bacteria and
addition of these substances in the digester should be avoided
 The metal in solution as an ‘ion’ can adversely affect the bacteria.
If it is removed, it will not enter into the bacterial cell, but can
affect the metabolism of an organism
Composition of organic substrate
Retention time
Concentration of substrate
Organic loading rate
Degree of mixing
Heating & Heat balance
OPERATIONAL FACTORS
• Total solid concentration (TS %) is a measure of the
dilution ratio of the input material
• It’s calculated by dividing the weight of the remaining
portion after drying at temperature of 105°C (to constant
weight) by the original weight
• The TS ratio is another important factor in the production
of the biogas
• when the total solid concentration values exceed the
optimal point; the yield of the biogas also decreases and
the result mixture become too dense to effectively flow
through the digester, the optimum dilution ratio for cattle
manure is 1 part of dung with 1 part of water
TOTAL SOLID CONCENTRATION
Total yield(ml) Total solid concentration (%)
2 4 6 8 10 12
25-270c(summer
& autumn)
2915 3500 6295 4090 3960 2510
18-230c(winter &
spring)
1030 1080 1140 1380 2580 1850
INTERRELATED EFFECTS OF TEMPERATURE
AND TOTAL SOLID CONCENTRATION ON THE
BIOGAS
 Loading rate is the amount of raw materials fed per unit
volume of digester capacity per day
 The volumetric organic loading rate, in relation to the
hydraulic retention time of a digester, can induce toxicity by
increasing the concentration of the toxic substance
 If the plant is overfed, accumulation of intermediates such as
volatile acids will accumulate and methane production will be
inhibited by creating toxic conditions
 Similarly, if the plant is underfed, the gas production will also
be low
LOADING RATE
Increasing the number of methane formers with a
digested slurry from the working biogas plant will rich
in methanogens which leads to gas production
But beyond a certain seed concentration, the gas
production will decrease, due to reduction of raw cow
dung fed to the digester
SEEDING
Uniform feeding should be done so that the
microorganisms are kept in a relatively constant load
at all times
Digester must be fed at the same time everyday with a
balanced feed of the same quality and quantity
UNIFORM FEEDING
 Diameter to depth ratio should be between 0.66 and
1 for maximum production
 Digester size depends up to the desired rate of
biogas production (m3/day)
DIGESTER SIZE AND SHAPE
 Addition of certain nutrients like N2, P, S, C, H2
accelerate anaerobic digestion rate
 The nutrients are additional materials added to the
slurry in the digester
 Human excreta contains phosphorus
NUTRIENTS
RETENTION TIME
 Retention time (also known as hydraulic retention time or
detention time) is the average period that a given quantity of
input remains in the digester to begin gas production
 Most important factor in determining the volume of the
digester which in turn determines the cost of the plant
 The larger the retention period, higher the construction cost
 It varies as 30, 40, 55 days according to the regions in each
state
 A digester should have a volume of 50 to 60 times the slurry
added daily
 The retention time is also dependent on the temperature and
up to 35 C, the higher the temperature, the lower the
retention time
MIXING AND STIRRING
 Proper mixing of manure to form an homogenous slurry
before it is fed in the digester
 It is an essential operation for better efficiency of biogas
systems
 Proper stirring of digester slurry ensures repeated contact of
microbes with substrate and results in the utilization of total
contents of the digesters
 Important function of stirring is the prevention of formation
of scum layer on the upper surface of the digester slurry
which, if formed, reduces the effective digester volume and
restricts the upward flow of gas to the gas storage chamber
 Mixing results in premature discharge of some of the input
& a perfectly unmixed system is likely to result in better
reaction rate but for the problem of scum formation
HEATING AND HEAT BALANCE
 Digester operational temperatures need to be maintained
constant y applying heat to the digest contents
 Various practical approaches have been suggested
earlier and use of solar energy offers great potentialities
 Internal heating of digesters by circulating hot water
through pipe coils will also involve extra costs
 The out flowing slurry has a higher temperature than the
inflowing, which accounts for a loss of the heat from the
digester
MIXING OR STIRRING OR AGITATION
OF THE CONTENT OF THE DIGESTER
 Slurry is properly mixed and bacteria get their food
supply
 Slight mixing improves the fermentation
 However a violent slurry agitation retards the
digestion
 Mixing is achieved by designing the inlet and outlet
arrangements in a proper manner so that incoming
slurry tends to stir up the contents of the digester
 All plant and animal wastes
 Cow and buffalo dung, human excreta ,poultry
droppings, pig dung, waste materials of plants, cobs etc
can all be used as feed stocks
 These feed stocks are combined in proportion
 Following proportion has been recommended
 Cow-dung plus solid waste 1:1 by weight and forming
about 10% feed content
TYPE OF FEED STOCKS
 Intermediate products are produced during biodigestion
 This causes decrease in pH
 These acids can be converted into methane by addition
of neem cake
 Acid accumulation problem does not arise in continuous
fermenting systems
 It occurs in batch digestion systems
ACID ACCUMULATION INSIDE THE
DIGESTER
 Temperature ( 35-37 C Mesophilic condition)
 C/N ratio ( optimum between 25:1 to 30:1)
 pH ( optimally pH between 6.5-7.5)
 Solid content (feed material should have
approx.10:1)Should not have toxic material/ harmful
material to bacteria in digester
 HRT ( Hydraulic Retention Time – 30, 40, 55 days)
 Loading Rate : 10 kg of dung per m3 volume of
digester
 Dilution and Consistency of Inputs : TS - 7 to 10 %,
SUMMARY

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12. FACTORS AFFECTING BIOGAS PRODUCTION.ppt

  • 1.
  • 3. ENVIRONMENTAL FACTORS pH Volatile acid concentrations Alkalinity Temperature Nutrient availability Toxic materials
  • 4. The pH (Hydrogen ion concentration) range suitable for gas production is rather narrow (between 6.5 and 7.5)  Can controlled by natural buffering effect of NH4 + and HCO3 - ions  pH falls with the production of volatile fatty acids (VFAs) but attains a more or less constant level once the reaction progress HYDROGEN ION CONCENTRATION
  • 5. • The optimum biogas production is achieved when the pH value of input mixture in the digester is between 6.5 and 7.5 • In the initial period of fermentation, as large amounts of organic acids are produced by acid forming bacteria, the pH inside the digester can decrease to below 5 • This inhibits or even stops the digestion or fermentation process • Methanogenic bacteria are very sensitive to pH and do not thrive below a value of 6.5
  • 6. EFFECTIVE OF pH ON METHANE PRODUCTION PH value From 5 6 7 8 9 10 To 6 6.5 7 7.5 8 8.5 Biogas yield 12.7 14.8 22.5 24.6 17.8 10.2
  • 7. pH DEPENDENCE OF METHANOGENIC ACTIVITY
  • 8. EFFECT OF PH CHANGES ON METHANE GENERATION RATE
  • 9. EFFLUENT ALKALINITIES AND pHS AT DIFFERENT INFLUENT SULFATE LEVELS
  • 10. TEMPERATURE  Three zones of temperature in which biogas is produced by anaerobic fermentation of organic matter  Mesophillic zone : Optimum temperature : 25-35°C  Thermophillic zone : More than 55°C  Psycrophillic zone : Less than 20°C  In different temperature zones different sets of microbes (bacteria) especially the mehtanogens remain active; where as the other two groups of microbes either remain dormant and thus more or less inactive as far as the anaerobic digestion is concerned or get killed  The rate of fermentation is much faster @ high temperature
  • 11. • The methanogens are inactive in extreme high and low temperatures • The optimum temperature is 35 °C • When the ambient temperature goes down to 10 °C, gas production virtually stops. • Satisfactory gas production takes place in the mesophilic range, between 25 to 30 °C • Proper insulation of digester helps to increase gas production in the cold season TEMPERATURE
  • 12. Temperature Biogas yield(m3/1 ton of dung/day) 15 0.150 20 0.300 25 0.600 30 1.000 35 2.000 40 0.700 45 0.320 BIOGAS YIELD AT VARIOUS TEMPERATURES
  • 13. RELATIVE GROWTH RATE OF PSYCHROPHILIC, MESOPHILIC AND THERMOPHILIC METHANOGENS
  • 14. ACTIVITIES OF MESOPHILIC METHANOGENS AT DIFFERENT TEMPERATURES
  • 15. EFFECT OF TEMPERATURE CHANGE ON BIOGAS PRODUCTION RATE
  • 16. EFFECT OF TEMPERATURE ON METHANOGENS
  • 17. CARBON-NITROGEN RATIO Relationship between the amount of carbon and nitrogen present in organic materials Biogas producing raw materials can be divided into two parts:  Nitrogen rich  Nitrogen poor Nitrogen concentration is considered with respect to carbon contents of the raw materials It is termed as CN ratio In the case of cattle dung the problem of nutrient concentration does not exist as C/N ratio is usually around 25:1
  • 18.  Optimum C/N ratio - 25 to 30 : 1  Very high, C/N ratio- rapid consumption of N2 by methanogens for protein requirements - no longer react on the left over carbon content of the material- results very low gas production  Very low C/N ratio is - ammonia (NH4) - the pH value increase in the digester  pH > 8.5 will start showing toxic effect on methanogen population CARBON-NITROGEN RATIO
  • 19. TOXIC MATERIALS  Mineral ions, heavy metals and the detergents are some of the toxic materials that inhibit the normal growth of pathogens in the digester  Small quantity of mineral ions (sodium, potassium, calcium, magnesium, ammonium and sulphur) also stimulates the growth of bacteria, while very heavy concentration of these ions will have toxic effect  Similarly, heavy metals such as copper, nickel, chromium, zinc, lead, etc in small quantities are essential for the growth of bacteria but their higher concentration has toxic effects  Likewise, detergents including soap, antibiotics, organic solvents, etc. inhibit the activities of methane producing bacteria and addition of these substances in the digester should be avoided  The metal in solution as an ‘ion’ can adversely affect the bacteria. If it is removed, it will not enter into the bacterial cell, but can affect the metabolism of an organism
  • 20. Composition of organic substrate Retention time Concentration of substrate Organic loading rate Degree of mixing Heating & Heat balance OPERATIONAL FACTORS
  • 21. • Total solid concentration (TS %) is a measure of the dilution ratio of the input material • It’s calculated by dividing the weight of the remaining portion after drying at temperature of 105°C (to constant weight) by the original weight • The TS ratio is another important factor in the production of the biogas • when the total solid concentration values exceed the optimal point; the yield of the biogas also decreases and the result mixture become too dense to effectively flow through the digester, the optimum dilution ratio for cattle manure is 1 part of dung with 1 part of water TOTAL SOLID CONCENTRATION
  • 22. Total yield(ml) Total solid concentration (%) 2 4 6 8 10 12 25-270c(summer & autumn) 2915 3500 6295 4090 3960 2510 18-230c(winter & spring) 1030 1080 1140 1380 2580 1850 INTERRELATED EFFECTS OF TEMPERATURE AND TOTAL SOLID CONCENTRATION ON THE BIOGAS
  • 23.  Loading rate is the amount of raw materials fed per unit volume of digester capacity per day  The volumetric organic loading rate, in relation to the hydraulic retention time of a digester, can induce toxicity by increasing the concentration of the toxic substance  If the plant is overfed, accumulation of intermediates such as volatile acids will accumulate and methane production will be inhibited by creating toxic conditions  Similarly, if the plant is underfed, the gas production will also be low LOADING RATE
  • 24. Increasing the number of methane formers with a digested slurry from the working biogas plant will rich in methanogens which leads to gas production But beyond a certain seed concentration, the gas production will decrease, due to reduction of raw cow dung fed to the digester SEEDING
  • 25. Uniform feeding should be done so that the microorganisms are kept in a relatively constant load at all times Digester must be fed at the same time everyday with a balanced feed of the same quality and quantity UNIFORM FEEDING
  • 26.  Diameter to depth ratio should be between 0.66 and 1 for maximum production  Digester size depends up to the desired rate of biogas production (m3/day) DIGESTER SIZE AND SHAPE
  • 27.  Addition of certain nutrients like N2, P, S, C, H2 accelerate anaerobic digestion rate  The nutrients are additional materials added to the slurry in the digester  Human excreta contains phosphorus NUTRIENTS
  • 28. RETENTION TIME  Retention time (also known as hydraulic retention time or detention time) is the average period that a given quantity of input remains in the digester to begin gas production  Most important factor in determining the volume of the digester which in turn determines the cost of the plant  The larger the retention period, higher the construction cost  It varies as 30, 40, 55 days according to the regions in each state  A digester should have a volume of 50 to 60 times the slurry added daily  The retention time is also dependent on the temperature and up to 35 C, the higher the temperature, the lower the retention time
  • 29. MIXING AND STIRRING  Proper mixing of manure to form an homogenous slurry before it is fed in the digester  It is an essential operation for better efficiency of biogas systems  Proper stirring of digester slurry ensures repeated contact of microbes with substrate and results in the utilization of total contents of the digesters  Important function of stirring is the prevention of formation of scum layer on the upper surface of the digester slurry which, if formed, reduces the effective digester volume and restricts the upward flow of gas to the gas storage chamber  Mixing results in premature discharge of some of the input & a perfectly unmixed system is likely to result in better reaction rate but for the problem of scum formation
  • 30. HEATING AND HEAT BALANCE  Digester operational temperatures need to be maintained constant y applying heat to the digest contents  Various practical approaches have been suggested earlier and use of solar energy offers great potentialities  Internal heating of digesters by circulating hot water through pipe coils will also involve extra costs  The out flowing slurry has a higher temperature than the inflowing, which accounts for a loss of the heat from the digester
  • 31. MIXING OR STIRRING OR AGITATION OF THE CONTENT OF THE DIGESTER  Slurry is properly mixed and bacteria get their food supply  Slight mixing improves the fermentation  However a violent slurry agitation retards the digestion  Mixing is achieved by designing the inlet and outlet arrangements in a proper manner so that incoming slurry tends to stir up the contents of the digester
  • 32.  All plant and animal wastes  Cow and buffalo dung, human excreta ,poultry droppings, pig dung, waste materials of plants, cobs etc can all be used as feed stocks  These feed stocks are combined in proportion  Following proportion has been recommended  Cow-dung plus solid waste 1:1 by weight and forming about 10% feed content TYPE OF FEED STOCKS
  • 33.  Intermediate products are produced during biodigestion  This causes decrease in pH  These acids can be converted into methane by addition of neem cake  Acid accumulation problem does not arise in continuous fermenting systems  It occurs in batch digestion systems ACID ACCUMULATION INSIDE THE DIGESTER
  • 34.  Temperature ( 35-37 C Mesophilic condition)  C/N ratio ( optimum between 25:1 to 30:1)  pH ( optimally pH between 6.5-7.5)  Solid content (feed material should have approx.10:1)Should not have toxic material/ harmful material to bacteria in digester  HRT ( Hydraulic Retention Time – 30, 40, 55 days)  Loading Rate : 10 kg of dung per m3 volume of digester  Dilution and Consistency of Inputs : TS - 7 to 10 %, SUMMARY