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Structural Health Monitoring of Aluminium Stiffened Sandwich Plate using Ultrasonic Guided Wave Signals
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Structural Health Monitoring of Aluminium Stiffened Sandwich Plate using Ultrasonic Guided Wave Signals
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2074 Structural Health Monitoring of Aluminium Stiffened Sandwich Plate using Ultrasonic Guided Wave Signals Manthale S N1, Pol C B2 1PG Student, Dept. of Civil Engineering, Walchand College of Engineering, Sangli, Maharashtra, India, 416415 2Professor, Walchand College of Engineering, Sangli, Maharashtra, India, 416415 ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract -Stiffened sandwich plates are mechanically resistant structural components and used in a lot of engineering applications ranging from bridges and buildings to planes and ships. In the shipping sector, a large number of these structures are required to withstand very high stresses caused by their own structure's weight or by sea conditions faced during navigation. These constructions must be exceptionally resistant to shearstressesandbendingmoments due to the high loadings. Adding more material to a structure can improve its strength, but it also increasesitsweight, which should be avoided when building projects for the offshore and naval industries. The use of mechanical stiffeners becomes necessary in this situation. These stiffeners are longstructural profiles that are fixed horizontally to the plates. The present report describes the results and insights developed for load analysis of an aluminium stiffened plate with varyingstiffener configurations as required for the loading criterion based on ANSYS 18.2. High-strength aluminium alloys have become more widely used in the design and building of high-speed boats over the last decade, as their sizehasincreasedandtheir operations have shifted into more harsher ocean-going conditions. As a result, in terms of strength or reliability analysis and fabrication quality control, the design and building procedure to assure the structural safety of aluminium high-speed vessels has become more complicated. Key Words: Stiffener, Finite Element, Configuration, Stiffened sandwich plate etc. 1. INTRODUCTION Structural health monitoring is an emerging technologythat has several uses. The broad subject of smart structures gave rise to SHM, which also includes fields like structural dynamics, materials and structures, nondestructive testing, sensors and actuators, and data science. signal processing, acquisition, and perhaps much more. Traditional NDT methods, include Thermography, radiography, and ultrasonic C-scan have all been used successfully to inspect structural soundness. The use of these conventional methods, though, has been restricted to testing very simple shapes or looking at the area where the transducer changes. Most some of these techniques might not be appropriate for monitoring very big and complex systems online or in situ structures. Monitoring changes to the material and geometric qualities of engineering structures, such as bridges and buildings, is known as structural healthmonitoring.Damagecanbe easily found by evaluating measures that are periodicallysampled. Monitoring the health of structures is crucial since they are all susceptible to internal and external causes that could result in malfunctions or wear-related damage. Use of a damage identification system is crucial to detecting these flaws. A system like thiswouldenablesuperfluouscheck-ups or maintenance to be avoided and substituted by work that has been determined to be essential. Damage could be identified early on, before any significant damage has occurred. The stiffened sandwichplatedstructuresareofcommon occurrence in present day engineering. The components of ship, a traffic road bridge and a launching pedestal of a rocket are only a few examples of stiffenedplatedstructures. With such a wide range of application, it is obvious that stiffened plates are subjected to dynamic loads of varying magnitude and complexity.Anaircraftstructure necessitates analysis for flutter, jet noise, etc. The wing or the fuselage of an aircraft consists of a skin with an arrayofstiffeningribs.A road bridge is designed to withstand moving vehicle load as well as those due to possible earthquake. Stiffened plated structures encounter ocean waves and earthquakes which are random in nature. The narrow-banded spectra of sea waves for such cases requires the spectral analysis todesign an offshore platform or a ship hull. Both deterministic and stochastic methods have been applied to solve these problems. Steel plates are structural elements that can bear mechanical stresses and are utilized in a variety of engineering areas, including bridge and building construction, as well as aviation and ship construction. Many scholars have done a diverse set of studies for the resilient design of ships and offshore buildings, analyzing and forecasting the structural condition of undamaged and damaged structures. The finite element method (FEM), for example, is a well-known numerical method that may be used to solve problems in a variety of sectors, including engineering and medicine. Furthermore, as computer technology advances, numerical simulations based on computational fluid dynamic (CFDs) and fluid-structure interaction (FSIs) are becoming increasingly prevalent in structural design.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2075 2. OBJECTIVES 1. Formulation of problem statement and development of methodology using high quality research article. 2. Simulation of aluminium stiffened sandwich plate subjected to transient load by using FEM based software. 3. Modelling of various stiffener placement types for aluminium stiffened sandwich plate. 4. Analysis for different configurations of aluminium stiffened sandwich plate subjected to Transient load. 3. PROBLEM STATEMENT For the present study, an aluminium stiffened sandwich plate is considered. The dimensions of the plate are 1200×1200×3 mm.Thesupportandboundaryconditions for the plate are assumed as fixed. The configurationoftheplate is given below. The aluminium stiffened sandwich plate is subjected to transient load and the corresponding deformation in each of the plate is calculated and by comparing the results, best configuration of stiffeners is determined. Figure 1- Dimensions of reference plate • Plate type : stiffened sandwich plate • Dimensions of reference plate Plate: 1200×1200×3 mm • Plate material : Aluminium • Height of stiffener: 50 mm • Thickness of stiffener: 5 mm 4. Types of models considered for present study For the present study, different configurations of stiffeners are considered which are rectangular, hexagonal and triangular. The analysis is carried out for each configuration of stiffeners and optimum configuration of stiffeners is determined. 4.1 Stiffened sandwich plate having rectangular stiffeners Figure-2 Stiffened sandwich plate having rectangular stiffeners Above figure shows aluminium stiffened sandwich plate having rectangular configurationofstiffeners.Thespacingof stiffeners is constant which is 300 mminboththedirections. Three stiffeners are providedbetweentwoaluminiumplates in both the directions. 4.2 Stiffened sandwichplatehavinghexagonalstiffeners Figure-3 Stiffened Sandwich plate having hexagonal stiffeners Above figure shows aluminium stiffened sandwich plate having hexagonal configuration of stiffeners. The area of each hexagonal stiffener is same as the rectangularstiffener.
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2076 4.3 Stiffened Sandwich platehaving triangularstiffeners Fig- 4: Stiffened sandwich plate having triangular stiffeners Above figure shows Aluminium stiffened sandwich plate having triangular configuration of stiffeners. 5. Results and Discussion In this chapter, the results of deformation of aluminium stiffened sandwich plate having different configuration of stiffeners are determined and based on the comparison of maximum deformation for each configuration of stiffener, optimum configuration of stiffener is determined. 5.1 Analysis of aluminium stiffened sandwich plate having rectangular stiffeners Fig- 5: Geometry of aluminium stiffened sandwich plate having rectangular stiffeners Above figure shows aluminium stiffened sandwich plate having rectangular configurationof stiffeners.Thespacingof stiffeners is constant which is 300 mminboththedirections. Three stiffeners are providedbetweentwoaluminiumplates in both the directions. Fig- 6: Mesh of aluminium stiffened sandwich plate Figure shows meshing of aluminium stiffened sandwich plate. For this model, quadrilateral meshing is used. Fig- 7: Fixed Support Conditions Above figure shows supports conditions of the plate. Fixed supports are applied on all the four sides of plate and analysis is carried out. Fig- 8: Nodal Force of 1000N amplitude and 100 KHz frequency
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2077 Figure shows the force applied on the aluminium stiffened sandwich plate having rectangular configuration of stiffeners. Four cycles of sinusoidal load having 1000 N amplitude and 10 microseconds cycle time is considered for this analysis. Figure- 9: Deformation results of aluminium stiffened sandwich plate having rectangular stiffeners Figureshows directional deformationofplateatcentralnode for aluminium stiffened sandwich plate having rectangular stiffeners for 100 KHz frequency. Table-1 Deflection results for rectangular stiffened sandwich plate SR. No Node No Deflection (mm) Maximum Minimum 1 Node 1 6.0771e-004 -3.4871e-004 2 Node 2 6.2289e-005 -7.209e-005 3 Node 3 4.531e-005 -5.0762e-005 4 Node 4 3.0499e-005 -3.5718e-005 5 Node 5 7.5955e-005 -5.9597e-005 6 Node 6 3.9882e-005 -4.926e-005 7 Node 7 4.6149e-005 -3.9814e-005 8 Node 8 3.9882e-005 -4.926e-005 9 Node 9 4.6149e-005 -3.9814e-005 Above table shows results of directional deformation at different nodes. The maximum deformationoccursatnode1 which is central node. 5.2 Analysis of aluminium stiffened sandwich plate having hexagonal stiffeners Figure-10 Nodal Force of 1000N amplitude and 100KHz frequency Figure shows the force applied on the aluminium stiffened sandwich plate having hexagonal stiffeners. Four cycles of sinusoidal load having 1000 N amplitude and 10 microseconds cycle time is considered for this analysis. Figure-11 Deformation results of aluminium stiffened sandwich plate having hexagonal stiffeners Figureshows directional deformationofplateatcentralnode for aluminium stiffened sandwich plate having hexagonal stiffeners for 100 KHZ frequency. Table-2 Deflection results for hexagonal stiffened sandwich plate SR.No Node No Deflection (mm) Maximum Minimum 1 Node 1 8.8313e-004 -3.6555e-004 2 Node 2 2.8299e-005 -3.2472e-005 3 Node 3 3.6238e-005 -4.0494e-005 4 Node 4 1.9807e-005 -2.0466e-005
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2078 5 Node 5 3.6013e-005 -4.0197e-005 6 Node 6 2.4171e-005 -2.1605e-005 7 Node 7 6.7401e-006 -1.7886e-005 8 Node 8 7.6946e-006 -9.2976e-006 9 Node 9 8.7114e-006 -1.2683e-005 Above table shows results of directional deformation at different nodes. The maximum deformation occursat node 1 which is central node. 5.3 Analysis of aluminium stiffened sandwich plate having triangular stiffeners Figure-12 Nodal Force of 1000N amplitude and 100KHz frequency Figure shows the force applied on the aluminium stiffened sandwich plate having triangular stiffeners. Four cycles of sinusoidal load having 1000 N amplitude and 10 microseconds cycle time is considered for this analysis. Figure-13 Deformation results of aluminium stiffened sandwich plate having hexagonal stiffeners Figureshows directional deformationofplateatcentralnode for aluminium stiffened sandwich plate having triangular stiffeners for 100 KHz frequency. Table-3 Deflection results for triangular Stiffened sandwich plate for 100KHZ frequency SR.No Node No Deflection (mm) Maximum Minimum 1 Node 1 3.5009e-004 -3.0563e-004 2 Node 2 4.0635e-006 -4.6643e-006 3 Node 3 7.3532e-006 -8.878e-006 4 Node 4 9.0477e-006 -9.8517e-006 5 Node 5 1.3871e-005 -1.5951e-005 6 Node 6 -1.9047e-006 -1.9047e-006 7 Node 7 6.6951e-006 -8.5207e-006 8 Node 8 2.7194e-006 6.6951e-006 9 Node 9 -3.2162e-006 -3.2162e-006 Above table shows results of directional deformation at different nodes. The maximum deformation occursat node 1 which is central node. Figure-14 Comparison of maximum deformation due to four cycles sinusoidal wave of 100 KHz frequency for different configuration of stiffeners Figure-15 Comparison of maximum deformation due to four cycles sinusoidal wave of 150 KHz frequency for different configuration of stiffeners
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2079 Figure-16 Comparison of maximum deformation due to four cycles sinusoidal wave of 200 KHz frequency for different configuration of stiffeners Table-4 maximum deformation for different frequencies and configuration of stiffeners in micrometer Shape of stiffener Maximumdeformation(micrometer) 100 KHz 150 KHz 200 KHz Rectangular 0.60771 0.365 0.241 Hexagonal 0.88313 0.591 0.35 Triangular 0.35009 0.198 0.15 Figure-17 Comparison of maximum deformation for different frequencies and configuration of stiffeners 8. CONCLUSIONS i. For same number of sinusoidal cycles, if the frequency of sinusoidal wave is increased, total cycle time decreases and hence maximum deformation in aluminium stiffened sandwichplate decreases. ii. Maximum deformation at central node in aluminium stiffened sandwich plate having triangular configuration of stiffeners is less as compared to rectangular stiffeners and hexagonal stiffeners iii. Hence the optimum configuration of stiffener that should be adopted for aluminium stiffened sandwich plate is triangular configuration of stiffeners. iv. The deformation of aluminium stiffened sandwich plate is less as comparedtoconventional aluminium plate. 9. REFERENCES 1) A. Yousefi and M. Safarabadi (2020), “Damage identification of the rice husk sandwich structure for ship deck structure,” International conference on marine technology. S. Popovics, Concrete Materials: Properties, Specifications,andTesting,2nded. Park Ridge, NJ: Noyes, 1992. 2) Abdi Ismail (2020), “vibration based damage identification for ship sandwich plate using finite element method,” Article in Open Engineering. 3) Aparna Aradhye and Dhanashri Joglekar (2021) “ Adiabetic guided wave propogation through a honeycomb composite sandwich structure,” International journal of solids and structures. 4) B. Janarthan (2016) “Buckling of bars, plates and shells,” McGraw-Hill Company. Bambang Piscesa, Rizky Chandra Ariesta, and Tuswan (2020) “Vibrationbased damageidentification for ship sandwich plate using finite element method,” computational and applied mechanics. 5) C. Droza, O. Bareillea, J.-P. Lain´ea, M. N. Ichchoua (2020) “Wave-based SHM of sandwich structures using cross-sectional waves ” 6) Chen, J, Su, Z and Cheng, L, (2010) “Identification of corrosion damage in submerged structuresusingfundamentalanti- symmetric Lamb waves”, Smart Materials and structures, Vol.19, 015004 7) Deepak kumar singh and S. K. duggal (2015), “Analysis of stiffened plates using FEM,”
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2080 International journal of engineering and technology. 8) Do Kyun Kim (2018), “DesignwithConstructal Theory,” 1st InternationalWorkshoponshape and thermodynamics. 9) Joao pedro and Queiroz (2002), “Analysis of stiffened plates under lateral 10) Konstantinos N. Anyfantis (2020) “Ultimate strength of stiffened panels subjected to non uniform thrust,” International journal ofnaval architecture and ocean engineering. 11) Mirco Muttilo and Vincezo Stornelli (2020) “Structural health monitoring: an IOT sensor system for structural damage indicator evaluation,” department of industrial and information engineering and economics.
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