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IRJET- Sustainable Production in Ultrasonic Plastic Welding Obtaining Maximum Tensile Strength under Given Parameter
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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1029 Sustainable Production in Ultrasonic Plastic Welding Obtaining Maximum Tensile Strength under Given Parameter JANVI1, SHWETA MISHRA2, KRITI SRIVASTAVA3, RUPENDRA YADAV4 1P.G Student, Dept. of Mechanical Engineering, Dr. Ram Manohar Lohia Avadh University, Ayodhya (U.P), India. 2Assistant Professor, Dept. Of Mechanical Engineering, Dr. Ram Manohar Lohia Avadh University, Ayodhya, (U.P), India 3Assistant Professor, Dept. of Mechanical Engineering, Dr.Ram Manohar Lohia Avadh University, Ayodhya, (U.P), India 4P.G Student, Dept. of mechanical engineering, Dr. Ram Manohar Lohia Avadh University, Ayodhya, (U.P), India. ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - Plastic is pivoted and widely used compound now a days around the globe. Theysharethehugenumberofshareamong the material we use in our day to day life. Plastic are use in the field of aerospace, medical, engineering, electronicequipmentsand house hold things. Therefore recycling and reusing of plastic is very important. The present Research work is carried out in ultrasonic plastic welding to measure the maximum Tensile strength of welded polymer at the minimum input parameter like Input Pressure and Operation Time. The experiment perform over the Acrylic polymer at Pressure Range of (3-5 bar) and Operation Time (1-2.5 Second). The pneumatic machine having power of 2KW at horn distance of 6 mm. Key Words: Ultrasonic welding, Acrylic polymer, welding pressure, welding time, tensile strength etc. 1. INTRODUCTION Ultrasonic welding are most considerable among the other plastic joining method as it consume less operation time and give the maximum strength over the other joining method like mechanical fastening, adhesive joining and friction welding . It can also perform over the intricate shape of the work piece. A method of welding plastic components in which the surfaces to be joined are heated by contact with electrodes of a high frequency electrical generator. Welding guns for plastics contain an electrically or gas heated chamber through which a gas, usually dry air or nitrogen, is passed. The heated gas is directedatthe joint to be welded, while a rod of the same materials as the thermoplastic being welded is applied to the heated area. 1.1 Component of Ultrasonic Welding: Fig-1: Component of Ultrasonic Plastic Welding Generator ↓ High Frequency Cable ↓ Converter ↓ Ceramic Disc ↓ Vibrator ↓ Transducer ↓ Weld Horn(with pressure) ↓ Welded parts
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1030 1.2 Advantages Intricate and complex shape welding can be possible Build up heat is less as compare to the frictional welding Ability to weld huge surface area as per the requirement, with movable horn Low operation cost. 2. EXPERIMENTAL PARAMETERS:- Maximum force applied between horn 3000N Power 2KW Frequency 20KHz Stoke 100mm Throat depth 275mm Welded time 1-5 Sec Transducer capacity 9mm Pressure 1-5 Bar Polymer Used Acrylic Polymer Cross Section Area of Specimen 31.5mmSq The stress on the horn is considerable. Hence the design engineer has to strike a balance between the high amplitude requirements and maintaining low stresses experienced by the horn. Owing to the dynamic nature of the horn design considerable research has been carried out to study its performance both analytically as well as by finite element analysis. Ultrasonic vibration is classified in two different method:- Ultrasonic vibration having vertical movement at high frequency. Ultrasonic vibration having horizontal movement at low frequency. 3. EXPERIMENT PROCEDURE The welding were perform over the Acrylic Polymer .In ultrasonic welding the pressure were given over the horn which were input into pneumatic unit .In ultrasonic Welding machine ultrasonic vibration Creates frictionlike relativemotion takesplace over the input pressure .The power and operation time is controlled by the pneumatic system. Fig-2: Ultrasonic Plastic Welding Machine Step 1.The welded parts should be kept over Anvil Step 2.The horn contacts the parts to be welded Step 3. The pressure should be maintain over the anvil and welding joint should be hold statically Step 4. The horn delivers ultrasonic vibrations which heat up the plastic materials the vibrations move less than a millimeter either up-and-down or side-to-side depends of plastic material and frequency.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1031 4. Experimental Reading Here, WT=Welding Time. WP=Welding Pressure. TS=Tensile Strength. Table - : Reading of t.s of acrylic polymer during working pressures. S.no. Welding Time(WT) sec Welding Pressure (WP) bar Maximum sustaining Force (N) Tensile Strength (TS) MPa 1. 2.5 3 1288.35 40.9 2. 2.5 4 1442.7 45.8 3. 2.5 4.5 1521.45 48.3 4. 2.5 5 1341.9 42.6 5. 1.5 3 1077.3 34.2 6. 1.5 4 1348.2 42.8 7. 1.5 4.5 1398.6 44.4 8. 1.5 5 1471.05 46.7 9. 1 3 882 28 10. 1 4 882 32 11. 1 4.5 1102.5 35 12. 1 5 1134 36 Analysis of Result and discussion: - Chart -1: Tensile Strength Vs Pressure graph at 1,1.5, 2.5 Sec. Blue line: Tensile Strength Vs pressure graph at operation time 1 sec. Red line: Tensile Strength Vs pressure graph at operation time 1.5 sec. Green: Tensile Strength Vs pressure graph at operation time 2 sec. We get the two intersecting line. The intersection point is break point gives most Economical value at given range of temperature and pressure Calculating intersection point from Line 1 (4.5, 44.5) & (5, 46.7) and Line 2 (4.5, 48.3) & (5, 42.6) Equation of line (y-y¹) = m (x-x¹) ; m= (y²-y¹) / (x²-x¹) (y- 44.4)= [(46.7- 44.4)/(5- 4.5)] (x-4.5) PRESSURE T S
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1032 2.3x-0.5y-11.9=0 {Equation of line 1} (y- 48.3)= [(42.6- 48.3)/(5- 4.5)] (x-4.5) 11.4x-y+3=0 {Equation of line 2} Now From Equation of line 1 & 2 we get X=3.94 and y=41.92 5. CONCLUSION At 3.94 Bar, operation time 2 second the Tensile Strength 41.92*31.5=1320.48 N can be obtain which is most economical and sustainable in nature. REFERENCES [1] Elma KICUKOV., Ali GURSEL, 2015, “ultrasonic welding of dissimilar material. ’’international university of Sarajo., vol3no1(2015). [2] Maqbul haque” (Plastic welding important facts and development) American Journal of Mechanical and Industrial Engineering -22september 2016 [3] .S.harikhanna.,K.Kannan.,run.,R.Anusundar.,S.Ashokraj.,2015.,“Fabrication and analysis of thermoplastic welding”., ( international journal of innovative Research in science An ISO 3297 2007 ). [4] .Aleksandra Weglowk, 18november2014,“ Research into linear vibration welding of glass fiber-reinforced nylon 66”.,(Doi 10.1007/s40194-014-02032). [5] .Rupinder Singh.,ranvijay kumar.,Luciano Feo., FernandoFraternali.,2016.,“FrictionWelding Ofdissimilarplastic/polymer material with metal powder reinforcement for engineering Application”. [6] .H.T.SANCHEZ ., 2007., “ System improvement in PVC high frequency plastic welding”..(DOI 10.1007/s00170-1323-2). [7]. MQC VAN Berden.,Raimo suoranta., Jukka martikainen.,carl magnus., 26june 2016. [8]. K.Panner selvam., 9Nov2015., ” joining of plastic by frictional vibration”.,International SymposiumofResearch Studenton Material Science and Engineering. ISRS - 19Nov 2015. [9].Paul Kah., Mater.Sci36 2014.(152-164), “techniques for joining dissimilar material : metal and polymer.” [10].https://www.twi-global.com/technical-knowledge/published-papers/mechanical-testing-of-plastics-welds-sept-2002. [11]. http://www.craftechind.com/put-down-that-glue-10-powerful-plastic-welding-techniques/ https://www.sciencedirect.com/topics/engineering. [12] .https://www.researchgate.net/publication/311544789_PlasticWelding_Important_Facts_and_Developments. [13]..https://www.esabna.com/us/en/education/blog/radiographic-and-ultrasonic-testing-of-welds.cfm. [14].https://www.twi-global.com/technicalknowledge/job-knowledge/friction-welding-of-plastics-059 [15]. Polyvance.com.. [16]. Test book Of plastic repair edition..
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