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Renesas PLC Development
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4748 PLC USING RENESAS CONTROLLER Yogesh R. Shelake 1, Devashish A. Kapadnis 2, Ajay R. Maile 3, Prof. N.M.Pawar 4 123UG Students, Department of Electrical Engineering, Guru Gobind Singh College of Engineering & Research centre, Nashik, Maharashtra, India 4Assistant Professor, Department of Electrical Engineering, Guru Gobind Singh College of Engineering & Research centre, Nashik, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract-Throughoutadevelopmentprocessofcontrol system, control engineers deal with challenges like shorter development time higher quality & flexibility requirements & reusability of the control code . It has been integral part of factory automation & industrial process control for decades They control a wide part of applications from simple lighting functions to chemical processing plants. PLCs are demanded to work flawlessly for years in industrial environments that are hazardous to the electronic components that modern PLCs are made from. The aim of the application is to develop RENESAS with serial port & to increase I/O in the PLC. This paper discusses about the manufacturing of the PLC using Renesas Controller. Key Words: PLC, Digital computer, Renesas controller 1.INTRODUCTION The basic aim of this project model is to use of PLC in low power consumption with lower cost. This project presents todays necessity for industry in automation.This paper presents experiments for students to learn and explore the various industrial applications of PLC’s. The control problems in this paper are defined with respect to their applications in different industriessuchasautomotive,steel, oil and electronics. A control system is a combination of various devices that are integrated as system, used to sense, measure, indicate and controls the process variables which in inters to the process desired automation.All theproblems are solved using Ladder Logic programming on Automation. The software helps to design and explore things. The computer program used for simulation.Thisprojectconsists of design, simulating the model and stability and other analysis of proposed model. RL78 microcontrollers (MCUs) from Renesas Electronics are an advanced family ofgeneral- purpose and application-specific MCUs, combining true low power and high performance operation. So our aim is to develop the PLC using Renesas. 2. BLOCK DIAGRAM LCD ANALOG INPUT 8DIGITAL INPUTS LAPTOP UART 8 RELAYS 5 LED BUZZER LADDER Software UART EPROM RENESAS RL78 RTC Fig.1. Block diagram 2.1 BLOCK DIAGRAM DESCRIPTION 2.1.1 Renesas RL78: RL78 microcontrollers (MCUs) from Renesas Electronics are an advanced family of general-purpose and application-specific MCUs, combining true low power and high performance operation.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4749 2.1.2 16X2LCD: Liquid crystal display (LCD) which has been used is 2x16 LCD. I.e. two lines each with 16 characters. The LCD has been used in 8bit mode i.e. 8 data lines are required. Other than 8 data line one RS, one RW & one enable line is also required. 2.1.3 Relays: An electromagnetic neutral relay is the simplest, most ancient, and widespread type of relay.The SPDT relay as a way of switching between 2 circuits: when there is no voltage applied to the coil one circuit “receives” current, the other one doesn’t and when the coil gets energized the opposite is happening. 2.1.4 EEPROM: EPROM (electrically erasable programmable read-only memory) is user-modifiable read-only memory (ROM) that can be erased and reprogrammed (written to) repeatedly through the application of higher than normal electrical voltage 2.1.5 Input: There are two type of input such as analog and digital. 2.1.6 UART: A UART (Universal Asynchronous Receiver/Transmitter) is the microchip with programming that controls a computer's interface to its attached serial devices. Specifically, it provides the computer with the RS- 232C Data Terminal Equipment ( DTE ) interface so that it can "talk" to and exchange data with modems and other serial devices. 2.1.7 LED AND BUZZER: LED and Buzzer are used for indication purpose. 3.WORKING Input supply is taken from mains supply i.e, 230v 50 Hz which is fed to power supply section. Here AC supply is converted in to DC using full bridge formed by diode 5408 having current rating 6A. This DC supplyisfilteredoutusing filter capacitor of 1000microFarad 50V using voltage regulated IC 7812 to get pure DC supply. Renesas controller required 15 to 16 V DC supply. Renesas has maximum 12 input. Renesas has capacity of interfacing maximum 10 Relays. Here in this project 4 relays are used to connect the load. Rating of this relay is 12V 200mA. Load such as two indicator lamp, DC motor, Buzzer. Load is connected to the NO and Supply voltage to the load is given through pole. This load is operated using the Boolean expression implemented using logic gates like AND OR NOR etc. 4. SOFTWARE 4.1 ORCAD: ORCAD software is used for PCB design. Capture is used to drawn a circuit on the screen, known formally as schematic capture. 4.2 ALTIUM: Altium Designer is a software package which allows electronic circuit designers to design, draw and simulate electronic circuit boards. Altiumisa vastlycomplexsoftware design suite and these notes are designed to introduce the user to the fundamental principles.
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4750 5. HARDWARE RESULT 6. SOFTWARE OUTPUT 7. CONCLUSIONS Compared to commercially available products as a teaching point of view. It is considered that this platform has an impact in the automation where PLC is the part of system and so student can understand heart of the system. The source codes of Easy Ladder are open to student so that everyone makes their own small PLCusingeditingthecodes. Also, the authors consider that this system is a platform on which a more powerful PLC can be developed in future. The results of the application of our approach to education have been excellent both in terms of student’s motivation and knowledge. REFERENCES [1] Sanjeev Gupta and S.C. Sharma, Selection and applications of advanced control systems: PLC, DCS and PC-based system, Journal of Scientific and industrial research, VOL 64, April 2005. [2] Kevin Collins, PLC programming for industrial automation (2007). [3] William Bolton, Programmable Logic Controllers-fourth edition (2006). [4] Clarence.T.Jones, Programmable logic controllers: The complete Guide to Technology (JAN 1998).
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