This document describes the design and development of an automated mechanism for internal flange surface weld overlay. Some key points:
- Currently, flange internal weld overlay is done manually which requires skilled labor and is time-consuming and prone to quality issues.
- The project aims to automate this process using a programmable logic controller, positioning equipment, and a welding machine mounted on a motorized bed for movement.
- The automated mechanism is designed to improve weld quality, increase productivity by reducing time and rework, and make the process less dependent on operator skill.
- Design calculations are shown for components like motors, gearboxes, and belts to power the chuck, positioner,