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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4577
Design and manufacturing of experimental setup to determine
Moment of inertia of axi-symmetric bodies.
Borde Shubham1, Khan Imran2, Chaube Prithvi3, Jamdade Nikhil4, Agrawal Shubham5
1,2,3,4Students, Dept. of Mechanical Engineering, D.I.T, Pimpri, Pune, Maharashtra, India.
5Assistant Professor Dept. of Mechanical Engineering, D.I.T, Pimpri, Pune, Maharashtra, India.
——————————  ——————————
Abstract – Mass moment of inertia is a measure of an object's
resistance to changes to its rotation. As there are not many
known practical methods to find moment of inertia of objects
which differ from basic shapes therefore in this project we have
determined the moment of inertia of axi-symmetric bodies by
using the principle of conversion of energy. We concluded that
the deviation we got in our results were due to dimensional
inaccuracies of test rig, human error and friction losses.
Further the results could be perfected by eliminating these
limitations by using electronic sensors and automations for
future scope.
Keywords: Mass moment of inertia, axi-symmetric body,
test rig, design, manufacturing, theoretical and actual.
1. INTRODUCTION
When a body is free to rotate around an axis, torque must be
applied to change its angular momentum. The amount of
torque needed to cause any given angular acceleration (the
rate of change in angular velocity) is proportional to the
moment of inertia of the body. Moment of inertia may be
expressed in units of kilogram meter squared (kg•m2) in SI
units.
Moment of inertia plays the role in rotational kinetics that
mass (inertia) plays in linear kinetics - both characterize the
resistance of a body to changes in its motion. The moment of
inertia depends on how mass is distributed around an axis of
rotation, and will vary depending on the chosen axis. For a
point-like mass, the moment of inertia about some axis is
given by mr^2, where r is the distance of the point from the
axis, and m is the mass. For an extended rigid body, the
moment of inertia is just the sum of all the small pieces of
mass multiplied by the square of their distances from the axis
in question. For an extended body of a regular shape and
uniform density, this summation sometimes produces a
simple expression that depends on the dimensions, shape and
total mass of the object.
For simple objects with geometric symmetry, one can
often determine the moment of inertia in an exact closed-
form expression. Typically this occurs when the mass density
is constant, but in some cases the density can vary
throughout the object as well. In general, it may not be
straightforward to symbolically express the moment of
inertia of shapes with more complicated mass distributions
and lacking symmetry. When calculating moments of inertia,
it is useful to remember that it is an additive function and
exploit the parallel axis and perpendicular axis theorems.
2. METHODOLOGY
a. Market survey
During this period detailed market survey has been done to
learn which of the available material should be used for shaft,
flange and frame.
b. Problems in existing systems
The problems regarding the existing system have been found
such as in horizontal type system we needed much of devices
and objects to calculate.
c. Conceptual Design.
Taking problem statement from above and studying different
theories about moment of inertia a new conceptual design is
been developed.
d. Modeling in CATIA.
Putting the ideas on the modeling software for visualization
of the prototype and making it more and more compatible so
that there will be less complexity in designing
e. Material Selection and Procurement
In this phase material selection is done and also its
procurement as per need the dimensions are taken from
CATIA model.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4578
f. Fabrication
This phase includes fabrication of prototype in the workshop
from the procured material and preparing the Prototype
model from the software model.
g. Assembly & Testing
This phase include Assembly of all the sub parts such as shaft,
flange, bearing on frame by using operations such as turning,
drilling, welding, threading, finishing, cutting.
3. MODELLING BY USING CATIA AND ACTUAL
IMAGES
Fig.1 Shaft
Fig.2 Flange
Fig.3 Assembly
Fig.4 Bearing
Fig.5 Experimental Setup
Fig.6 Circular disk (Object-1)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4579
Fig.7 Rectangular plate (Object-2)
4. RESULTS & DISCUSSION
Result validation for disk (Object-1)
Result validation for rectangular plate (Object-2)
With the help of these theoretical calculations we can validate
our experimental readings by comparing the mean reading
taken from the setup and actual theoretical values
Result Table
Object
Theoretical Experimental
Deviation
Disk 0.0005009 0.000578 13.33%
Rectangular
plate
0.002876 0.003324 13.47%
Rectangular plate and a disk, the experimental values were
fairly close to the theoretical values. The deviation in values
in disk was found to be 13.33% and for rectangular plate the
deviation came about 13.47%. Moreover, the deviation
obtained was because of frictional losses and human error
which cannot be avoided but was minimalized as much as
possible by using lubricants and having multiple readings.
The major reasons for deviations are as followed:
 Frictional Losses
 Dimensional Accuracy
 Human error
Deviation can be minimalized are listed below:
 By using proper lubricants and keep the setup
lubricated.
 By avoiding small calculation errors.
 By using electronic sensors.
 By using different types of electronic devices.
6. CONCLUSION
We researched various journals based on Moment of Inertia
and came up with said solution for determining Moment of
Inertia of axi-symmetrical objects. By further carrying out
modifications on the design the final test rig was
manufactured considering minimal cost and for obtaining
optimum results. We determined mass moment of inertia of
two object viz. Rectangular plate and a disk. The experimental
values were fairly close to the theoretical values. The
deviations in values in disk were found to be 13.33% and for
rectangular plate the deviation came about 13.47%.
Moreover, the deviation obtained was because of frictional
losses, dimensional inaccuracies and human error which
cannot be avoided but was minimalized as much as possible
by using lubricants and having multiple readings.
Further the design can be modified for having much
more dimensional accuracy and also by using electronic
sensors for accurate values of different parameters and also
determining frictional losses would give more accurate
results.
REFERENCES
1. B. P. Mann, M. M. Gibbs, and S. M. Sah, “Dynamics of a
gravity car race with application to the Pinewood
Derby”. Mechanical Engineering and Material Science
Department, Duke University (Published: 4
December 2012)
2. KOKEN, MICHAEL, “The Experimental Determination
of the Moment of Inertia of a Model Airplane”.
Honors Research Projects (2017)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4580
3. Pedroc. Fernandes, patriciaern, Frederic risso and
Jacques magnaudet “Dynamics of axisymmetric
bodies rising along a zigzag path”, International
Journal of Pressure Vessels and Piping (Issue no. 77,
2000)
4. Sunil Kumar Singh “Moment of inertia of rigid body”,
Materials Today (Issue no. 5, 2018 )
5. Dave Schorah , Simon Choppina , David Jamesa
“Effect of moment of inertia and physical profile on
restricted motion swing speed”, Sheffield Hallam
University, Sheffield, (2016)
6. R. Hari krishnan, V. Devanandh, Aditya kiran brahma,
S. Pugazhenthi “Estimation of Mass moment of
inertia of human body” Journal of Engineering
Science and Technology (2012)
7. Massimo Visco and David M. Lucchesi “Review and
critical analysis of mass and moments of inertia of
the LAGEOS and LAGEOS II satellites for the LARASE
program” Received 18 November 2015; received in
revised form 8 February 2016; accepted 9 February
2016 Available online 15 February 2016
8. Dave Schorah, Simon Choppin, David James “Effect of
moment of inertia and physical profile on restricted
motion swing speed” . Selection and peer-review
under responsibility of the Centre for Sports
Engineering Research, Sheffield Hallam University
9. Jared Jun Yong Toh, Liao Kin and Wei Xie
“Investigation the moment of inertia and the bio-
mechanical internal forces acting on the knee during
Hiking Investigation of the moment of inertia and the
bio-mechanical internal forces acting on the knee
during hiking.
10. Florian Ion T. Petrescu, Antonio Apicella, Aversa
Raffaella, Relly Victoria Petrescu, John Kaiser
Calautit, MirMilad Mirsayar and Aniello Riccio

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IRJET- Design and Manufacturing of Experimental Setup to Determine Moment of Inertia of Axi-Symmetric Bodies

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4577 Design and manufacturing of experimental setup to determine Moment of inertia of axi-symmetric bodies. Borde Shubham1, Khan Imran2, Chaube Prithvi3, Jamdade Nikhil4, Agrawal Shubham5 1,2,3,4Students, Dept. of Mechanical Engineering, D.I.T, Pimpri, Pune, Maharashtra, India. 5Assistant Professor Dept. of Mechanical Engineering, D.I.T, Pimpri, Pune, Maharashtra, India. ——————————  —————————— Abstract – Mass moment of inertia is a measure of an object's resistance to changes to its rotation. As there are not many known practical methods to find moment of inertia of objects which differ from basic shapes therefore in this project we have determined the moment of inertia of axi-symmetric bodies by using the principle of conversion of energy. We concluded that the deviation we got in our results were due to dimensional inaccuracies of test rig, human error and friction losses. Further the results could be perfected by eliminating these limitations by using electronic sensors and automations for future scope. Keywords: Mass moment of inertia, axi-symmetric body, test rig, design, manufacturing, theoretical and actual. 1. INTRODUCTION When a body is free to rotate around an axis, torque must be applied to change its angular momentum. The amount of torque needed to cause any given angular acceleration (the rate of change in angular velocity) is proportional to the moment of inertia of the body. Moment of inertia may be expressed in units of kilogram meter squared (kg•m2) in SI units. Moment of inertia plays the role in rotational kinetics that mass (inertia) plays in linear kinetics - both characterize the resistance of a body to changes in its motion. The moment of inertia depends on how mass is distributed around an axis of rotation, and will vary depending on the chosen axis. For a point-like mass, the moment of inertia about some axis is given by mr^2, where r is the distance of the point from the axis, and m is the mass. For an extended rigid body, the moment of inertia is just the sum of all the small pieces of mass multiplied by the square of their distances from the axis in question. For an extended body of a regular shape and uniform density, this summation sometimes produces a simple expression that depends on the dimensions, shape and total mass of the object. For simple objects with geometric symmetry, one can often determine the moment of inertia in an exact closed- form expression. Typically this occurs when the mass density is constant, but in some cases the density can vary throughout the object as well. In general, it may not be straightforward to symbolically express the moment of inertia of shapes with more complicated mass distributions and lacking symmetry. When calculating moments of inertia, it is useful to remember that it is an additive function and exploit the parallel axis and perpendicular axis theorems. 2. METHODOLOGY a. Market survey During this period detailed market survey has been done to learn which of the available material should be used for shaft, flange and frame. b. Problems in existing systems The problems regarding the existing system have been found such as in horizontal type system we needed much of devices and objects to calculate. c. Conceptual Design. Taking problem statement from above and studying different theories about moment of inertia a new conceptual design is been developed. d. Modeling in CATIA. Putting the ideas on the modeling software for visualization of the prototype and making it more and more compatible so that there will be less complexity in designing e. Material Selection and Procurement In this phase material selection is done and also its procurement as per need the dimensions are taken from CATIA model.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4578 f. Fabrication This phase includes fabrication of prototype in the workshop from the procured material and preparing the Prototype model from the software model. g. Assembly & Testing This phase include Assembly of all the sub parts such as shaft, flange, bearing on frame by using operations such as turning, drilling, welding, threading, finishing, cutting. 3. MODELLING BY USING CATIA AND ACTUAL IMAGES Fig.1 Shaft Fig.2 Flange Fig.3 Assembly Fig.4 Bearing Fig.5 Experimental Setup Fig.6 Circular disk (Object-1)
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4579 Fig.7 Rectangular plate (Object-2) 4. RESULTS & DISCUSSION Result validation for disk (Object-1) Result validation for rectangular plate (Object-2) With the help of these theoretical calculations we can validate our experimental readings by comparing the mean reading taken from the setup and actual theoretical values Result Table Object Theoretical Experimental Deviation Disk 0.0005009 0.000578 13.33% Rectangular plate 0.002876 0.003324 13.47% Rectangular plate and a disk, the experimental values were fairly close to the theoretical values. The deviation in values in disk was found to be 13.33% and for rectangular plate the deviation came about 13.47%. Moreover, the deviation obtained was because of frictional losses and human error which cannot be avoided but was minimalized as much as possible by using lubricants and having multiple readings. The major reasons for deviations are as followed:  Frictional Losses  Dimensional Accuracy  Human error Deviation can be minimalized are listed below:  By using proper lubricants and keep the setup lubricated.  By avoiding small calculation errors.  By using electronic sensors.  By using different types of electronic devices. 6. CONCLUSION We researched various journals based on Moment of Inertia and came up with said solution for determining Moment of Inertia of axi-symmetrical objects. By further carrying out modifications on the design the final test rig was manufactured considering minimal cost and for obtaining optimum results. We determined mass moment of inertia of two object viz. Rectangular plate and a disk. The experimental values were fairly close to the theoretical values. The deviations in values in disk were found to be 13.33% and for rectangular plate the deviation came about 13.47%. Moreover, the deviation obtained was because of frictional losses, dimensional inaccuracies and human error which cannot be avoided but was minimalized as much as possible by using lubricants and having multiple readings. Further the design can be modified for having much more dimensional accuracy and also by using electronic sensors for accurate values of different parameters and also determining frictional losses would give more accurate results. REFERENCES 1. B. P. Mann, M. M. Gibbs, and S. M. Sah, “Dynamics of a gravity car race with application to the Pinewood Derby”. Mechanical Engineering and Material Science Department, Duke University (Published: 4 December 2012) 2. KOKEN, MICHAEL, “The Experimental Determination of the Moment of Inertia of a Model Airplane”. Honors Research Projects (2017)
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4580 3. Pedroc. Fernandes, patriciaern, Frederic risso and Jacques magnaudet “Dynamics of axisymmetric bodies rising along a zigzag path”, International Journal of Pressure Vessels and Piping (Issue no. 77, 2000) 4. Sunil Kumar Singh “Moment of inertia of rigid body”, Materials Today (Issue no. 5, 2018 ) 5. Dave Schorah , Simon Choppina , David Jamesa “Effect of moment of inertia and physical profile on restricted motion swing speed”, Sheffield Hallam University, Sheffield, (2016) 6. R. Hari krishnan, V. Devanandh, Aditya kiran brahma, S. Pugazhenthi “Estimation of Mass moment of inertia of human body” Journal of Engineering Science and Technology (2012) 7. Massimo Visco and David M. Lucchesi “Review and critical analysis of mass and moments of inertia of the LAGEOS and LAGEOS II satellites for the LARASE program” Received 18 November 2015; received in revised form 8 February 2016; accepted 9 February 2016 Available online 15 February 2016 8. Dave Schorah, Simon Choppin, David James “Effect of moment of inertia and physical profile on restricted motion swing speed” . Selection and peer-review under responsibility of the Centre for Sports Engineering Research, Sheffield Hallam University 9. Jared Jun Yong Toh, Liao Kin and Wei Xie “Investigation the moment of inertia and the bio- mechanical internal forces acting on the knee during Hiking Investigation of the moment of inertia and the bio-mechanical internal forces acting on the knee during hiking. 10. Florian Ion T. Petrescu, Antonio Apicella, Aversa Raffaella, Relly Victoria Petrescu, John Kaiser Calautit, MirMilad Mirsayar and Aniello Riccio