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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3079
Comparative analysis for high rise building of tunnel formwork system
and aluminum formwork system
Snehal R. Mundale1, Prof. Dr. L. S. Pammar2
1Post Graduate Student.
2Asst Professor and Head of Dept. Civil Engg., Dept. of Civil Engineering, AMGOI wathar, Kolhapur,
Maharashtra, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - Now a days, low waste formwork systems for
construction are being used. The large sized columns in
buildings are now being replaced by small thickness
shear/RCC Walls. So it gives a large carpet area and removal
of offsets in the building also the quality of construction is
getting upgraded. Formwork is a temporary structure which
supports fresh concrete till it becomes strong enough to
sustain its own weight. After setting of concrete, theformwork
is removed and a solid structure of required shape and size is
produced. This is the very important element in the
construction of building. For many years, in the field of
construction, use of conventional i.e. wooden formwork was a
regular practice. Now the scenario of construction field is
much different, but the study is needed in order to choose the
suitable Formwork withdifferentperspectives. Cost, timeisthe
basic parameters but along with that we should also focus on
quality, safety and construction waste generation during the
process
Key Words: Shear wall, Formwork, RCC wall.
1. INTRODUCTION
Formwork systems are key factors in determining the
success of a building construction project in terms of cost,
speed, quality and safety of work. Selecting poor quality of
formwork systems in aiming to minimize the cost of project
will directly affect the speed and quality of construction. The
formwork selection for high rise building is dependingupon
the cost, time and finishing quality. For mega construction
projects, implementation of optimized formwork system
brings effectiveness in the work and yields superior results.
There are different types of formworks areusednowdays in
Indian construction industry. The formwork are made up of
wooden, steel, aluminum or prefabricated forms For
repetitive work in high rise building construction tunnel
formwork system and aluminum formwork system is
developed.
1.1 Tunnel formwork system
Tunnel form is a formwork systemthatallowsthecontractor
to cast walls and slabs in one operation on a daily cycle. It
combines the speed, quality and accuracy with theflexibility
and economy of in-situ construction.Constructiondurations
are reduced significantly by this rapid system when
compared to conventional methods. Tunnel Form System
brings speed, quality and accuracy to concrete construction
and provides big savings in finishing and M&E works. Hi-
tech technologies for steel formwork production make
tunnel forms strong & durable. The system creates efficient
load-bearing structures which are known as the most
earthquake resistant structures.
1.2 Aluminum formwork system
Aluminum formwork, being a new type of building material
was invented in the 1962. After more than 50 years of
development, it has been widely used in the United States,
Canada, Europe, HK, Macao, India, Malaysia, South Korea,
Brazil and Vietnam. However, the application of aluminum
formwork is relatively new in our country. Alumnus alloy
formwork has many advantages as compared to other
formworks. It can be used repeatedly with low average use-
cost: Aluminum alloy formwork system adopts the integral
extrusion forming as raw materials (6061-T6). With a
normative construction, a set of formwork canbeusedmore
than 300 times in a low average use-cost.
2. Objective
The high rises building construction consists of number of
repetitive activities and also has same identical floors. The
increase in duration of construction greatly affects the
construction cost. Selection of best formwork system gives
best result in cost saving. Formwork consists of 20-25% of
total cost of project. So thatusedadvancedformwork system
helps in cost saving as reduction slab cycle time. This study
is done for comparative analysis of tunnel formwork system
and aluminum formwork used for high rise building
construction.
3. Process
For the right type of building site and structure this is a very
rapid form of construction. It gives high quality surface
finishes. The used this formwork results in a high
dimensional accuracy of the finished structure requires a
smaller but multi-skilled worker team on site. The planning
of construction activities is easy due to the repetitive activity
of the work.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3080
Chart -1: Flow chart of construction process.
4. Data Collection
The primary and secondary data was collected through the
field visit. From interviews with project manager, site
engineers the detailed process of tunnel formwork system
and aluminum formwork system was studied.
Sr.No Details Case Study 1
1 Name of Project RohanAbhilasha,wagholi
2 Type of Project Residential
3 Type of Formwork
System Used
Tunnel Formwork System
4 Consultant MESA Imalat,Turkey
Hi TEK insat,Turkey
5 No of Floors 2parking + 12Floors
6 Height of Building 42m include
7 Total slab Area 13568 m2
8 Total Formwork
Area
37114 m2
Fig -1: Site details
Fig -2: Site details
5. CONCLUSION
Formwork systems are key factors in determining the
success of a building construction project in terms of cost,
speed, quality and safety of work. Selecting poor quality of
formwork systems in aiming to minimize the cost of project
will directly affect the speed and quality of construction. The
formwork selection for high rise building is dependingupon
the cost, time and finishing quality. So Selection of right
building formwork will be helpful in minimizing
construction cost.
REFERENCES
[1] S.P. Pawar and P.M.Atterde (June 2014) “Comparative
analysis of formwork in ultistory building”International
journal of research in engineering and technology,
volume 3 issue 09
[2] A.Kazi and F.Parkar (Dec 2015)“ Comparativestudyand
decision making for formwork technique to be adopted
on construction site in Mumbai”International journal of
research in engineeringandtechnology,volume04issue
12
Sr.No Details Case Study 2
1 Name of Project Panchshil
Highrise,wagholi
2 Type of Project Residential
3 Type of
Formwork
System Used
Aluminum Formwork
System
4 Consultant Tricon Infra Buildtech
pvt .Ltd
5 No of Floors 3parking + 32Floors
6 Height of
Building
106m
7 Total slab Area 975.83 m2 on each
floor
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3081
[3] H.A. Abou Ibrahim and F.R. Hamzeh (April 2016) “Role
of Formwork system in High Rise building construction
”The masterbuilder.co.in april 2016
[4] K.Loganathan and K.E.Viswanathan ( April 2016) “A
study on Cost, Duration and Quality analysis of different
formworks in high rise building”International journal of
scientific and engineering research ,volume 7 issue 4
[5] T. D. Aradhye and Emeritus M.R.Apte ( May 2016 )
“Study of Advanced tunnel formwork system in high
rise building”International journal of research in
engineering and technology, volume 05, issue 05.

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IRJET- Comparative Analysis for High Rise Building of Tunnel Formwork System and Aluminum Formwork System

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3079 Comparative analysis for high rise building of tunnel formwork system and aluminum formwork system Snehal R. Mundale1, Prof. Dr. L. S. Pammar2 1Post Graduate Student. 2Asst Professor and Head of Dept. Civil Engg., Dept. of Civil Engineering, AMGOI wathar, Kolhapur, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Now a days, low waste formwork systems for construction are being used. The large sized columns in buildings are now being replaced by small thickness shear/RCC Walls. So it gives a large carpet area and removal of offsets in the building also the quality of construction is getting upgraded. Formwork is a temporary structure which supports fresh concrete till it becomes strong enough to sustain its own weight. After setting of concrete, theformwork is removed and a solid structure of required shape and size is produced. This is the very important element in the construction of building. For many years, in the field of construction, use of conventional i.e. wooden formwork was a regular practice. Now the scenario of construction field is much different, but the study is needed in order to choose the suitable Formwork withdifferentperspectives. Cost, timeisthe basic parameters but along with that we should also focus on quality, safety and construction waste generation during the process Key Words: Shear wall, Formwork, RCC wall. 1. INTRODUCTION Formwork systems are key factors in determining the success of a building construction project in terms of cost, speed, quality and safety of work. Selecting poor quality of formwork systems in aiming to minimize the cost of project will directly affect the speed and quality of construction. The formwork selection for high rise building is dependingupon the cost, time and finishing quality. For mega construction projects, implementation of optimized formwork system brings effectiveness in the work and yields superior results. There are different types of formworks areusednowdays in Indian construction industry. The formwork are made up of wooden, steel, aluminum or prefabricated forms For repetitive work in high rise building construction tunnel formwork system and aluminum formwork system is developed. 1.1 Tunnel formwork system Tunnel form is a formwork systemthatallowsthecontractor to cast walls and slabs in one operation on a daily cycle. It combines the speed, quality and accuracy with theflexibility and economy of in-situ construction.Constructiondurations are reduced significantly by this rapid system when compared to conventional methods. Tunnel Form System brings speed, quality and accuracy to concrete construction and provides big savings in finishing and M&E works. Hi- tech technologies for steel formwork production make tunnel forms strong & durable. The system creates efficient load-bearing structures which are known as the most earthquake resistant structures. 1.2 Aluminum formwork system Aluminum formwork, being a new type of building material was invented in the 1962. After more than 50 years of development, it has been widely used in the United States, Canada, Europe, HK, Macao, India, Malaysia, South Korea, Brazil and Vietnam. However, the application of aluminum formwork is relatively new in our country. Alumnus alloy formwork has many advantages as compared to other formworks. It can be used repeatedly with low average use- cost: Aluminum alloy formwork system adopts the integral extrusion forming as raw materials (6061-T6). With a normative construction, a set of formwork canbeusedmore than 300 times in a low average use-cost. 2. Objective The high rises building construction consists of number of repetitive activities and also has same identical floors. The increase in duration of construction greatly affects the construction cost. Selection of best formwork system gives best result in cost saving. Formwork consists of 20-25% of total cost of project. So thatusedadvancedformwork system helps in cost saving as reduction slab cycle time. This study is done for comparative analysis of tunnel formwork system and aluminum formwork used for high rise building construction. 3. Process For the right type of building site and structure this is a very rapid form of construction. It gives high quality surface finishes. The used this formwork results in a high dimensional accuracy of the finished structure requires a smaller but multi-skilled worker team on site. The planning of construction activities is easy due to the repetitive activity of the work.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3080 Chart -1: Flow chart of construction process. 4. Data Collection The primary and secondary data was collected through the field visit. From interviews with project manager, site engineers the detailed process of tunnel formwork system and aluminum formwork system was studied. Sr.No Details Case Study 1 1 Name of Project RohanAbhilasha,wagholi 2 Type of Project Residential 3 Type of Formwork System Used Tunnel Formwork System 4 Consultant MESA Imalat,Turkey Hi TEK insat,Turkey 5 No of Floors 2parking + 12Floors 6 Height of Building 42m include 7 Total slab Area 13568 m2 8 Total Formwork Area 37114 m2 Fig -1: Site details Fig -2: Site details 5. CONCLUSION Formwork systems are key factors in determining the success of a building construction project in terms of cost, speed, quality and safety of work. Selecting poor quality of formwork systems in aiming to minimize the cost of project will directly affect the speed and quality of construction. The formwork selection for high rise building is dependingupon the cost, time and finishing quality. So Selection of right building formwork will be helpful in minimizing construction cost. REFERENCES [1] S.P. Pawar and P.M.Atterde (June 2014) “Comparative analysis of formwork in ultistory building”International journal of research in engineering and technology, volume 3 issue 09 [2] A.Kazi and F.Parkar (Dec 2015)“ Comparativestudyand decision making for formwork technique to be adopted on construction site in Mumbai”International journal of research in engineeringandtechnology,volume04issue 12 Sr.No Details Case Study 2 1 Name of Project Panchshil Highrise,wagholi 2 Type of Project Residential 3 Type of Formwork System Used Aluminum Formwork System 4 Consultant Tricon Infra Buildtech pvt .Ltd 5 No of Floors 3parking + 32Floors 6 Height of Building 106m 7 Total slab Area 975.83 m2 on each floor
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3081 [3] H.A. Abou Ibrahim and F.R. Hamzeh (April 2016) “Role of Formwork system in High Rise building construction ”The masterbuilder.co.in april 2016 [4] K.Loganathan and K.E.Viswanathan ( April 2016) “A study on Cost, Duration and Quality analysis of different formworks in high rise building”International journal of scientific and engineering research ,volume 7 issue 4 [5] T. D. Aradhye and Emeritus M.R.Apte ( May 2016 ) “Study of Advanced tunnel formwork system in high rise building”International journal of research in engineering and technology, volume 05, issue 05.