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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4077
BANANA FIBER REINFORCED POLYMER MATRIX COMPOSITES
Albert Francis Aa, Mohanakrishnan Ab, Rajaram Sc, Vijaya kumar Kd
A UG Student, Department of Mechanical Engineering, K. Ramakrishnan College Of Engineering, Tiruchirappalli,
Tamilnadu, India-621112.
b,c,d Assistant Professor, Department of Mechanical Engineering, K. Ramakrishnan College Of Engineering,
Tiruchirappalli, Tamilnadu, India-621112.
--------------------------------------------------------------------------***-----------------------------------------------------------------------
Abstract: The effective paper that relates the process and preparation of banana fiber reinforced composites in the field of
material science. The composition of polypropylene and the banana fiber are in ratio of 9:1.The addition of NAOH and
chopped banana fiber will increase the bonding between the banana and PP. The maleated polypropylene will improve the
mechanical properties up to 80%. After the material preparation, the sample is tested for its mechanical properties such as
tensile, flexural ,impact, hardness and percentage of elongation is tested in the strength of material laboratory. The
mechanical properties before and after the results are tabulated and graph is plotted.
Key words: banana, NAOH, acidic acid ,MAPP and mechanical properties.
1. INTRODUCTION
The composite materials play a vital role in our life. These materials are used in aerospace, automobile and also a great
alternate for glass fibers. The composite materials are classified according to the strength and mechanical properties of the
material which stand at very high temperature. In automobile industries, composite materials are widely used in
manufacturing of car body .These kind of composite materials are the reinforcement of natural fibers. These fibers are
easily collected from earth with minimum cost and it is easily separated by manual process. These materials are easily
degradable and does not pollute the environment. So the preparation process is also Eco friendly. The fiber separation cost
is very low when compared to the synthetic fibers.
2. FIBER
Fig 2.1 banana fiber
3. COUPLING AGENT
The two reactive group of coupling agent are used in this process. The one is to react the fiber surface and other is to co
polymerize between the banana fiber and matrix. Some of the coupling agents are maleated polypropylene and maleated
polyethylene. It will increase tensile strength up to 80%. The resultant material is processed to injection molding machine
after the blending process.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4078
4. ACID TREATED BANANA FIBER
Fig 4.1 acid treated banana fiber
5. SAMPLE PREPARATION
The banana fiber is extracted with a thickness less than 2mm and immersed in NAOH solution for 3 hours. Then the
banana fiber is treated with the 5ml acetic acid for 20miniutes. Then the banana fiber is washed with distilled water.
After ,that banana fiber is heated for whole day at 10000c. The moisture content is reduced less than 5%.The maliec
anhydride is used to increase the bonding between reinforcement material and matrix.
6. SEM IMAGES OF BANANA FIBER
Fig 6.1 and 6.2 SEM images of alkali treated banana fiber
7. PROCESS
The twin extruder machine has the composition of 10%banana and 90% plastic which blends with the help of maleated
anhydride. After that, the injection moulding has the molten polymer is mixed with the material under the high pressure.
Fig 7.1 extruder machine
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4079
Fig 7.2 injection moulding
The outcome of material is tested for various properties such as tensile, flexural, impact and hardness in the strength of
materials laboratory.The outcome material dimension is 15*20*3mm .The output specimen is immersed on the ground
water for 24hours.
8. RESULTS
8.1 Before water absorbtion
S.N Blend
Ratio
Tensile
Strengt
h MPa
Tensile
Modulu
s MPa
%
of
Elongat
ion
Flexura
l
Strengt
h MPa
Flexural
Modulus
MPA
Impact
Strength
J/cm
Hardn
ess
% of
Water
absorpt
ion
1 PP +
Banana
45.20 1404.0
1
66.667 78.627 1457.25 9.89 75 0.02
Table 8.1.1 mechanical properties before water absorbtion
8.2 After water absorbtion
S.N Blend
Ratio
Tensile
Strengt
h MPa
Tensile
Modulu
s MPa
%
of
Elongat
ion
Flexura
l
Strengt
h MPa
Flexura
l
Modulu
s MPA
Impact
Strengt
h J/cm
Hardne
ss
% of
Water
absorpt
ion
1 PP +
Banana
43.235 1339.0
19
50.19 76.568 1506.7
6
9.5 76 -
Table 8.2.1 mechanical properties after water absorption
9. GRAPH
Graph 9.1 mechanical properties before vs after water absorption
0
50
100
TENSILE FLEXTURAL IMPACT HARDNESS % ELONG
BEFORE VS AFTER IMMERSION OF WATER
BEFORE AFTER
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4080
10. CONCLUSION
The banana fiber reinforced composite have high strength before the water absorption when compared to after water
absorption. The hardness value and impact strength is same before and after water absorption. The polypropylene with
banana fiber reinforced composite have the maximum strength in that particular preparation.
11. REFERENCES
[1] www.wikipedia.com
[2] A reference paper on “application of sisal,bamboo,banana and jute fiber composites in structural upgradation” by tara
sen H.N jagannatha reddy.
[3] A reference paper on “Processing andProperties of Natural Fiber-Reinforced Polymer Composite” by Jyoti Prakash
Dhaland S. C. Mishra.
[4] A reference paper on Mi, Chen, and Guo, “Bamboo ber-reinforced polypropylene composites.
[5] Gupta, A. Kumar, A. Patnaik, and S. Biswas, “Effect of different parameters on mechanical and erosion wear behavior
of bamboo fiber reinforced epoxy composites”.
[6] “Natural Fiber Reinforced Polymer Composite Material” by Tushar Sonar, Shirish Patil, Vikra Deshmukh ,Rishi
Acharya.
[7] . Abilash N. “Environmental Benefits of Eco-friendly Natural Fiber reinforced Polymeric Composite Materials”,
International Journal of Application or Innovation in Engineering and Management.
[8] Sakthive M. and Ramesh S.,“Mechanical Properties of Natural Fibre(Banana, Banana, Sisal) Polymer Composites.

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IRJET- Banana Fiber Reinforced Polymer Matrix Composites

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4077 BANANA FIBER REINFORCED POLYMER MATRIX COMPOSITES Albert Francis Aa, Mohanakrishnan Ab, Rajaram Sc, Vijaya kumar Kd A UG Student, Department of Mechanical Engineering, K. Ramakrishnan College Of Engineering, Tiruchirappalli, Tamilnadu, India-621112. b,c,d Assistant Professor, Department of Mechanical Engineering, K. Ramakrishnan College Of Engineering, Tiruchirappalli, Tamilnadu, India-621112. --------------------------------------------------------------------------***----------------------------------------------------------------------- Abstract: The effective paper that relates the process and preparation of banana fiber reinforced composites in the field of material science. The composition of polypropylene and the banana fiber are in ratio of 9:1.The addition of NAOH and chopped banana fiber will increase the bonding between the banana and PP. The maleated polypropylene will improve the mechanical properties up to 80%. After the material preparation, the sample is tested for its mechanical properties such as tensile, flexural ,impact, hardness and percentage of elongation is tested in the strength of material laboratory. The mechanical properties before and after the results are tabulated and graph is plotted. Key words: banana, NAOH, acidic acid ,MAPP and mechanical properties. 1. INTRODUCTION The composite materials play a vital role in our life. These materials are used in aerospace, automobile and also a great alternate for glass fibers. The composite materials are classified according to the strength and mechanical properties of the material which stand at very high temperature. In automobile industries, composite materials are widely used in manufacturing of car body .These kind of composite materials are the reinforcement of natural fibers. These fibers are easily collected from earth with minimum cost and it is easily separated by manual process. These materials are easily degradable and does not pollute the environment. So the preparation process is also Eco friendly. The fiber separation cost is very low when compared to the synthetic fibers. 2. FIBER Fig 2.1 banana fiber 3. COUPLING AGENT The two reactive group of coupling agent are used in this process. The one is to react the fiber surface and other is to co polymerize between the banana fiber and matrix. Some of the coupling agents are maleated polypropylene and maleated polyethylene. It will increase tensile strength up to 80%. The resultant material is processed to injection molding machine after the blending process.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4078 4. ACID TREATED BANANA FIBER Fig 4.1 acid treated banana fiber 5. SAMPLE PREPARATION The banana fiber is extracted with a thickness less than 2mm and immersed in NAOH solution for 3 hours. Then the banana fiber is treated with the 5ml acetic acid for 20miniutes. Then the banana fiber is washed with distilled water. After ,that banana fiber is heated for whole day at 10000c. The moisture content is reduced less than 5%.The maliec anhydride is used to increase the bonding between reinforcement material and matrix. 6. SEM IMAGES OF BANANA FIBER Fig 6.1 and 6.2 SEM images of alkali treated banana fiber 7. PROCESS The twin extruder machine has the composition of 10%banana and 90% plastic which blends with the help of maleated anhydride. After that, the injection moulding has the molten polymer is mixed with the material under the high pressure. Fig 7.1 extruder machine
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4079 Fig 7.2 injection moulding The outcome of material is tested for various properties such as tensile, flexural, impact and hardness in the strength of materials laboratory.The outcome material dimension is 15*20*3mm .The output specimen is immersed on the ground water for 24hours. 8. RESULTS 8.1 Before water absorbtion S.N Blend Ratio Tensile Strengt h MPa Tensile Modulu s MPa % of Elongat ion Flexura l Strengt h MPa Flexural Modulus MPA Impact Strength J/cm Hardn ess % of Water absorpt ion 1 PP + Banana 45.20 1404.0 1 66.667 78.627 1457.25 9.89 75 0.02 Table 8.1.1 mechanical properties before water absorbtion 8.2 After water absorbtion S.N Blend Ratio Tensile Strengt h MPa Tensile Modulu s MPa % of Elongat ion Flexura l Strengt h MPa Flexura l Modulu s MPA Impact Strengt h J/cm Hardne ss % of Water absorpt ion 1 PP + Banana 43.235 1339.0 19 50.19 76.568 1506.7 6 9.5 76 - Table 8.2.1 mechanical properties after water absorption 9. GRAPH Graph 9.1 mechanical properties before vs after water absorption 0 50 100 TENSILE FLEXTURAL IMPACT HARDNESS % ELONG BEFORE VS AFTER IMMERSION OF WATER BEFORE AFTER
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 4080 10. CONCLUSION The banana fiber reinforced composite have high strength before the water absorption when compared to after water absorption. The hardness value and impact strength is same before and after water absorption. The polypropylene with banana fiber reinforced composite have the maximum strength in that particular preparation. 11. REFERENCES [1] www.wikipedia.com [2] A reference paper on “application of sisal,bamboo,banana and jute fiber composites in structural upgradation” by tara sen H.N jagannatha reddy. [3] A reference paper on “Processing andProperties of Natural Fiber-Reinforced Polymer Composite” by Jyoti Prakash Dhaland S. C. Mishra. [4] A reference paper on Mi, Chen, and Guo, “Bamboo ber-reinforced polypropylene composites. [5] Gupta, A. Kumar, A. Patnaik, and S. Biswas, “Effect of different parameters on mechanical and erosion wear behavior of bamboo fiber reinforced epoxy composites”. [6] “Natural Fiber Reinforced Polymer Composite Material” by Tushar Sonar, Shirish Patil, Vikra Deshmukh ,Rishi Acharya. [7] . Abilash N. “Environmental Benefits of Eco-friendly Natural Fiber reinforced Polymeric Composite Materials”, International Journal of Application or Innovation in Engineering and Management. [8] Sakthive M. and Ramesh S.,“Mechanical Properties of Natural Fibre(Banana, Banana, Sisal) Polymer Composites.