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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 09 | Sep 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 626
MECHANICAL CHARACTERIZATION OF COIR AND BAGASIS REINFORCED
HYBRID NATURAL POLYMER COMPOSITE
SAGAR
1
, SANDEEP MASHETTY
2
1Postgraduate Student, Department of Mechanical Engineering, Lingaraj Appa Engineering College Bidar-585401
2Assistant Professor, Department of Mechanical Engineering, Lingaraj Appa Engineering College Bidar-585401
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - Polymer matrix composites are gaining more importance compare to monolithical materials as being more
reliable and cheaply available. Polymer matrix composites finding application from household to engineering approach. With
the advancement of PMC their properties have been increased by one the addition of one more fiber made as hybrid composite
which boost the property of PMC where a single fiber composite lags.
In our project we have chosen coconut coir as the major reinforcement and bagasis as an additional fiber to improve the
mechanical property of polymer composite with vinyl ester as the base material prepared by hand layup process according to
ASTM standards Test specimens are prepared with different weight fractions of coconut coir at the optimization point of
tensile test a small percentage of bagasis are added and tests were conducted and the improvement in mechanical properties
(tensile strength and flexural strength) of the hybrid composite material is observed.
Key Words: Bagasis, coconut coir, hybrid composite, polymer composite, vinyl ester.
1. INTRODUCTION
The existing investigation work is much more committed on Composite materials as they meet up with industrial,
automobile and home hold requirements with much better mechanical qualities when compared with the monolithic
material that are scarcely currently available a days, that is the explanation all of the scientists are eyeing on composite
materials, although they're heterogenic in nature but software good they perform far better when compared with original
materials.
The composites with individual fiber reinforcement gains or maybe you are able to state improves the home on the
starting material but moreover at specific percentage limit the reinforcement on the base material fails to boost the home
to additional degree, rather it bring down its energy that made the researches to choose hybridization of composite which
considerably increase and also enhances the functionality of the content beyond the fiber reinforced composite that's
meant to created for appropriate application.
1. 1 MATERIALS AND METHODS
 Cut the Mylar sheet according to Mold size and place it on the Mold.
 According to calculation pour the resin into the mug.
 According to the percentage of volume required the calculated amount of bagasse is mixed into the weighted
resin.
 Stir well for about two minute in clock-wise and alternatively anticlockwise to mixthe content thoroughly
 Then add hardeners i.e. promoters, accelerators and catalyst of 1 % to 2% depending of volume fraction
mixed to the bowl containing epoxy and stirred uniformly.
 Once it is mixed thoroughly now it is ready to lay on the mold.
 Before layup clean the Mylar sheet with little amount of resin.
 Pour the mixer continuously over the mold apply little pressure using plates to fill the mixer all along the
mold.
 Wait for a minute and apply pressure using hand rollers to remove air bubbles and to maintain uniqueness in
the laminate
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 09 | Sep 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 627
 Once the layup is over put Mylar sheet on it to avoid sticking of specimen onto the male portion of the mold.
 And put heavy weight on the specimen and leave it for curing.
 Approximately after 24 hour at room temperature the laminate is ready for cutting Operation The specimen
is cut to the desired size and taken for testing.
2. TEST RESULTS
2.1TENSILE TEST
Tensile test was carried out on the Hounstill’s UTM in accordance with ASTM D3039.
Chart- 1 Extension at max load
0 5 10 15 20
Series1 30.08 32.52 33.69 34.85 32.32
UTSINMpa
% wt of bagasse content
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 09 | Sep 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 628
Chart - 2 Tensile stress
2.2 FLEXURAL- TEST
Flexural test was carried out on a universal testing machine. The readings are tabulated in table 2
Sample Bagasse (%) Flexural strength (MPa) Avg FS (MPa)
A 0 74.00 78.40 76.40 76.27
B 5 79.20 80.00 84.00 81.07
Sample Coconut coir (%) Bagasse (%) Flexural strength (MPa) Avg FS (MPa)
F 3 12 91.2 90.40 88.00 89.87
Table 2 -Flexural- test results
Chart 3&4-
3 5 7
Series1 35.87 36.81 38.45
UTSINMpa % wt of coconut coir
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 09 | Sep 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 629
Ultimate Fluxural Strength of bagasse & coconut coir composite at different percentage loading
3. CONCLUSIONS
1. Tensile strength and Tensile modulus increased (by 37.66%, 58.73% respectively) gradually with more percentage of
loading of Bagasse composite and hybrid composite.
2. The flexural Strength and Flexural modulus increases (by 20.56%, 59.58% gradually with the more percentage
Bagasse.and hybrid composite.
3. To increase the physical qualities of the composite there has to be homogenous combination of the fiber and matrix to
keep home on the composite.
4. To have better manual qualities at greater fibre material, The bonding between The vinyl and bagasse ester must
improved.
REFERENCES
[1] Jartiz, A.E., Design 1965, pp. 18
[2] Kelly, A. Sci. American 217, 1967, (B), 161
[3] Berghezan, A. Nucleus, 8(5), Nonferrous materials, 1966, (Nucleus A. Editeur, l,rhe, Chalgrin, Paris
[4] Van suchetclan, Philips Res. Repts. 1972, Vol.27,pp.28
[5] Suresha, B., Chandramohan, G., Siddaramaiah, Sampathkumaran, P., and Seetharamu, S., “Three-body abrasive
Wear behavior of Carbon and Glass fiber Reinforced Epoxy Composites”, Mater. Sci. Eng. (2007), A 443, pp. 285-
292
[6] A.P. Harsha and Sanjeev Kumar Jha., “Erosive Wear Studies of Epoxy based composites at normal incidence”, Wear
265 (2008) pp. 1129-1135
[7] J. Stabik and A. Dybowska, Electrical and tribological properties of gradient epoxy graphite composites, JAMME,
vol 27, March 2008, pp. 39-42
[8] Lancaster, J.K., “The effect of carbon fiber reinforcement on friction and wear of polymers”, J. Appl. Phy1, (1968),
pp. 549-555
[9] V.K.Srivastava and A G Pawar, solid particle erosion of glass fiber reinforced flash filled epoxy resin composites,
Composite Science and Technology, 2006, pp. 3021- 3028
[10] N. Mohan , S. Natarajan, S.P.KumareshBabu, Siddaramaiah, Investigation on Two- Body Abrasive Wear Behavior of
Silicon Carbide Filled Glass Fabric-Epoxy Composites , 2010, JMMCE, vol. 9/3, pp.231-246

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  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 09 | Sep 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 626 MECHANICAL CHARACTERIZATION OF COIR AND BAGASIS REINFORCED HYBRID NATURAL POLYMER COMPOSITE SAGAR 1 , SANDEEP MASHETTY 2 1Postgraduate Student, Department of Mechanical Engineering, Lingaraj Appa Engineering College Bidar-585401 2Assistant Professor, Department of Mechanical Engineering, Lingaraj Appa Engineering College Bidar-585401 ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - Polymer matrix composites are gaining more importance compare to monolithical materials as being more reliable and cheaply available. Polymer matrix composites finding application from household to engineering approach. With the advancement of PMC their properties have been increased by one the addition of one more fiber made as hybrid composite which boost the property of PMC where a single fiber composite lags. In our project we have chosen coconut coir as the major reinforcement and bagasis as an additional fiber to improve the mechanical property of polymer composite with vinyl ester as the base material prepared by hand layup process according to ASTM standards Test specimens are prepared with different weight fractions of coconut coir at the optimization point of tensile test a small percentage of bagasis are added and tests were conducted and the improvement in mechanical properties (tensile strength and flexural strength) of the hybrid composite material is observed. Key Words: Bagasis, coconut coir, hybrid composite, polymer composite, vinyl ester. 1. INTRODUCTION The existing investigation work is much more committed on Composite materials as they meet up with industrial, automobile and home hold requirements with much better mechanical qualities when compared with the monolithic material that are scarcely currently available a days, that is the explanation all of the scientists are eyeing on composite materials, although they're heterogenic in nature but software good they perform far better when compared with original materials. The composites with individual fiber reinforcement gains or maybe you are able to state improves the home on the starting material but moreover at specific percentage limit the reinforcement on the base material fails to boost the home to additional degree, rather it bring down its energy that made the researches to choose hybridization of composite which considerably increase and also enhances the functionality of the content beyond the fiber reinforced composite that's meant to created for appropriate application. 1. 1 MATERIALS AND METHODS  Cut the Mylar sheet according to Mold size and place it on the Mold.  According to calculation pour the resin into the mug.  According to the percentage of volume required the calculated amount of bagasse is mixed into the weighted resin.  Stir well for about two minute in clock-wise and alternatively anticlockwise to mixthe content thoroughly  Then add hardeners i.e. promoters, accelerators and catalyst of 1 % to 2% depending of volume fraction mixed to the bowl containing epoxy and stirred uniformly.  Once it is mixed thoroughly now it is ready to lay on the mold.  Before layup clean the Mylar sheet with little amount of resin.  Pour the mixer continuously over the mold apply little pressure using plates to fill the mixer all along the mold.  Wait for a minute and apply pressure using hand rollers to remove air bubbles and to maintain uniqueness in the laminate
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 09 | Sep 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 627  Once the layup is over put Mylar sheet on it to avoid sticking of specimen onto the male portion of the mold.  And put heavy weight on the specimen and leave it for curing.  Approximately after 24 hour at room temperature the laminate is ready for cutting Operation The specimen is cut to the desired size and taken for testing. 2. TEST RESULTS 2.1TENSILE TEST Tensile test was carried out on the Hounstill’s UTM in accordance with ASTM D3039. Chart- 1 Extension at max load 0 5 10 15 20 Series1 30.08 32.52 33.69 34.85 32.32 UTSINMpa % wt of bagasse content
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 09 | Sep 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 628 Chart - 2 Tensile stress 2.2 FLEXURAL- TEST Flexural test was carried out on a universal testing machine. The readings are tabulated in table 2 Sample Bagasse (%) Flexural strength (MPa) Avg FS (MPa) A 0 74.00 78.40 76.40 76.27 B 5 79.20 80.00 84.00 81.07 Sample Coconut coir (%) Bagasse (%) Flexural strength (MPa) Avg FS (MPa) F 3 12 91.2 90.40 88.00 89.87 Table 2 -Flexural- test results Chart 3&4- 3 5 7 Series1 35.87 36.81 38.45 UTSINMpa % wt of coconut coir
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 09 | Sep 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 629 Ultimate Fluxural Strength of bagasse & coconut coir composite at different percentage loading 3. CONCLUSIONS 1. Tensile strength and Tensile modulus increased (by 37.66%, 58.73% respectively) gradually with more percentage of loading of Bagasse composite and hybrid composite. 2. The flexural Strength and Flexural modulus increases (by 20.56%, 59.58% gradually with the more percentage Bagasse.and hybrid composite. 3. To increase the physical qualities of the composite there has to be homogenous combination of the fiber and matrix to keep home on the composite. 4. To have better manual qualities at greater fibre material, The bonding between The vinyl and bagasse ester must improved. REFERENCES [1] Jartiz, A.E., Design 1965, pp. 18 [2] Kelly, A. Sci. American 217, 1967, (B), 161 [3] Berghezan, A. Nucleus, 8(5), Nonferrous materials, 1966, (Nucleus A. Editeur, l,rhe, Chalgrin, Paris [4] Van suchetclan, Philips Res. Repts. 1972, Vol.27,pp.28 [5] Suresha, B., Chandramohan, G., Siddaramaiah, Sampathkumaran, P., and Seetharamu, S., “Three-body abrasive Wear behavior of Carbon and Glass fiber Reinforced Epoxy Composites”, Mater. Sci. Eng. (2007), A 443, pp. 285- 292 [6] A.P. Harsha and Sanjeev Kumar Jha., “Erosive Wear Studies of Epoxy based composites at normal incidence”, Wear 265 (2008) pp. 1129-1135 [7] J. Stabik and A. Dybowska, Electrical and tribological properties of gradient epoxy graphite composites, JAMME, vol 27, March 2008, pp. 39-42 [8] Lancaster, J.K., “The effect of carbon fiber reinforcement on friction and wear of polymers”, J. Appl. Phy1, (1968), pp. 549-555 [9] V.K.Srivastava and A G Pawar, solid particle erosion of glass fiber reinforced flash filled epoxy resin composites, Composite Science and Technology, 2006, pp. 3021- 3028 [10] N. Mohan , S. Natarajan, S.P.KumareshBabu, Siddaramaiah, Investigation on Two- Body Abrasive Wear Behavior of Silicon Carbide Filled Glass Fabric-Epoxy Composites , 2010, JMMCE, vol. 9/3, pp.231-246