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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3286
An Experimental Study on the Flexural Behavior of RC Beam using
Carbon Fibre Reinforced Polymer
N. Ravikumar1, S. Dharsika2, M. Manobala3, K. Soundhirarajan4
1Assistant Professor, Department of Civil Engineering, VRS College of Engineering and Technology, Villupuram
2,3M.E Structural Engineering, Department of Civil Engineering, Gnanamani Engineering College, Namakkal
4Assistant Professor, Department of Civil Engineering, Gnanamani Engineering College, Namakkal
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - The performance of reinforced Concrete Beam
wrapping with carbon fibre reinforced polymer mesh with
epoxy has been evaluated. The flexural behavior of
conventional beam and carbon fibre reinforced beam are
compared. In this project, the beams are casted and wrapped
with CFRP fibres. The wrapped and unwrapped beam
specimens are tested after 28 days curing period. The test
results are found that, the flexural strength is increaseby48%
compared with unwrapped beam specimen.
Key Words: CFRP (Carbon Fibre Reinforced Polymer),
Epoxy resin, Flexural strength.
1. INTRODUCTION
Carbon Fibre is created using poly acrylonitrite (PAN),
pitch or rayon fibre precursors.PAN based fibres offer
good strength and modulus values up to appox. 620 GPa.
They also offer excellent compression strength for
structural applications up to approx.7000MPa, Busel et al,
(2000). Pitch fibres are made from petroleum and coal tar
pitch. Pitch Fibres extremely high modulus values (< 950
GPa) and favorable coefficient of thermal expansion make
them the materials used in space/satellite applications.
Fibre Reinforced Polymer (CFRP) composite is defined as a
polymer (plastic) matrix, either thermo set or
thermoplastic, that is reinforced (combined) with a fibre
or other reinforcing material with a ample side
ratio(length to thickness) to supply a discernible
reinforcing perform in one or additional directions.
Carbon fibre bolstered compound (CFRP) could also be
wont to retrofit existing concrete beams and supply the
missing continuity required to resist progressive collapse.
some structural engineering applicationsutilizecarbon fibre
reinforced polymer because of its potential construction
benefits and cost efficiency The usual applications include
strengthening structures made with concrete, steel, timber,
masonry, and cast iron; Retrofitting to increasing the load
capacity of old structures like bridges; to enhance shear
strength and for flexure in reinforced concrete structures
Fig -1: Carbon fibre
Table -1: Engineering Properties of CFRP
Typical
properties
High
strength
High
modulus
Ultra-high
modulus
Density
(Kg/m )
1800 1900 2000-2100
Tensile
Strength
(GPa)
2.48 1.79 1.03-1.31
 Unidirectional sheets havingfibres that are allaligned
in a common direction.
 Multidirectional sheets are similar to unidirectional
sheets exceptthatfibresrunninginmultipledirections
are woven together.
 The fibres used can be ofavarietyofmaterials(carbon
and aramid, for example) to create hybrid FRP
laminates
 Pultrusion lead to the continuous production of a
compositeshapebysqueezeresin-impregnatedfibres
through a hot die. Lay-up fabrication consists of the
placement of several layers of resin-impregnated
fibres or fabrics onto a desired shape.
2. CFRP LAMINATE STRENGTHENING SYSTEM
Strengthening measures are necessary in structures when
they are required to accommodate increased loads. Also,
when there are change in the use of structures, individual
supports and walls may need to be detached. This leads to a
redistribution of forces and the need forlocal reinforcement.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3287
In addition, structural strengthening may become necessary
owing to wear and corrosion arising from normal usage or
environmental factors. Concrete structures require to be
strengthened for any of the following reasons:
 Load increases due to higher live loads, increased
wheel loads, installation of heavy machinery, or
vibrations.
 Damage to structural parts due to age of
construction materials or fire damage,
improvement in aptness for use due to restraint of
deflections, decrease of stressinsteelreinforcement
and/or decrease of crack widths.
 Modification of structural system due to the
eradication of walls/columns and/or openings cut
through slabs.
 Errors in planningorconstructionduetoinadequate
design dimensions and/or inadequate reinforcing
steel.
3. APPLICATION
 After application of epoxy adhesive to the concrete
and CFRP laminate, place the CFRP laminate onto
the adhesive coated substrate.
 Use a roller to press the plate into the epoxy
adhesive to achieve a voidfreebondlinethicknessof
between 2 - 3 mm.
 Remove surplus epoxy adhesive from sides of plate
while adhesive is uncured. When the epoxy has
cured, test for voids by tapping surface of plate with
metallic object.
 For aesthetic purposes, the laminate may be coated
with paint.
 The tensile strength of carbon Fibres is equal to
glass Fibres while its modulus is about three to four
times higher than glass or aramid.
 In this report, effort has been put to describe the
method of implementation of CFRP strengthening
works..
4. REINFORCEMENT DETAILS
The beams are provided with HYSD 4 numbers of 10mm
bars as main reinforcement and 8mm stirrups with 150 mm
c/c. The experimental investigation includes casting and
testing of two beams of dimension of
(1200mmx120mmx150mm) and cover of 150mm.The view
of longitudinal section and cross section of a typical beam
specimen as shown. One beam is conventional beam and
another beam is wrapped with carbon fibre mesh.
Fig-2 : Reinforcement Of Beam
5. CASTING AND CURING OF SPECIMENS
The test specimen is stored in place awayfromthevibration,
in moist air or 90% relative humidity and the temperature
27 hours from the time of addition of water by dry
ingredients. After the period, the specimen shall be marked
and removed from the modulus and unless required for the
test within 24 hours, immediately submerged in clean, fresh
water of saturated time.
6. TEST SETUP
The loading frame is about 50 ton capacity and load applied
with the help of hydraulic jack. When we apply the three
point load the deflection is about left, middle and right side.
The deflections are noted in the readings. Theloadisapplied
to the beam specimen at particular load the initial cracksare
noted and ultimate load is noted at the final load. The
cracking pattern are drawn in marker and it is easily
identified.
Fig-3: Test Setup for Conventional Beam
7. WRAPPING OF BEAM WITH CARBON FIBRE MESH
When Beam is cured with 28 days and beam is wrap with
carbon fibre mesh. When Epoxy resin Araldite and ardur is
mixing with perfect ratio of 1:2. The resins are mixing for
few minutes the resin increases the temperature. Safety
precautions like gloves, glasses and to avoid the accidents.
Then apply on the beam of three sides and one side is
smooth surface to apply load with loadingframeinstrument.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3288
Fig-4: Test Setup for CFRP Beam
8.TEST PROGRAM
Testing of Conventional Beam
Table -2: Load VS Deflection for Conventional Beam
Load in
KN
Deflection
(mm) left
Deflection (mm)
middle
Deflection
(mm) right
10 4.3 6.21 5.37
20 6.24 8.39 7.47
30 7.32 10.76 8.48
40 9.53 12.58 10.22
50 11.82 13.63 12.54
60 13.68 15.82 14.49
63 14.89 16.77 15.23
Fig-5: Loading Test on Conventional Beam
Testing of CFRP Beam
Table- 3: Load VS Deflection for CFRP Beam
Load
(KN)
Left
(mm)
Middle
(mm)
Right
(mm)
10 3.86 4.37 3.3
20 5.42 6.64 4.2
30 7.73 8.05 6.42
40 9.69 10.75 8.5
50 11.26 12.5 10.8
60 12.92 13.6 11.2
70 13.09 15.7 12.9
80 14.12 16.8 13.6
90 15.05 17.8 14.6
100 17.41 18.3 16.3
110 18.08 20.6 17.23
116 19.32 21.74 20.9
Fig-6 : Three Point Loading Test On CFRP Beam
Graph-1: Load VS Deflection for Conventional Beam
Graph-2: Load VS Deflection for CFRP Beam
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3289
9. RESULT
The flexural Strength of Beam = PL/BD2 N/mm2
Ultimate load of Conventional Beam = 63 kN
Flexural strength of Conventional Beam=(63x1000x1200) /
(120x150x150)
Flexural strength of conventional beam= 28 N/mm2
Ultimate load of CFRP Beam = 116 kN
Flexural strength of CFRP Beam = (116x1000x1200) /
(120x150x150)
Flexural strength of CFRP Beam = 51.55 N/mm2.
10. CONCLUSION
Due to high stiffness, CFRP has less deflection when
compared to normal beam. The ultimate load of Carbon
Fibre beam is 116kN and conventional beam is 63kN.
It concludes that, the strength of CFRP beam is better than
Conventional beam. Flexural strength of conventional beam
is 28N/mm2 and CFRP beam is 51N/mm2. The flexural
Strength of conventional beam is lowandCFRPbeamishigh.
REFERENCES
[1] Al Chami G, Theriaut M, Neale KW, Creep behavior of
CFRP-strengthened reinforced concrete beams. Constr
Build Mater @009; 43 (2); 129-41.
[2] Badawi M, soudki K, Fatigue behavior of RC beams
strengthened with NSM CFRP rods. J Compos Constr
2009; 13(5); 415-21.
[3] D’Ambrisi A, Focacci F, Lucino R, Experimental
Investigation on flexural behavior of Timber beam
repaired with CFRP laminates. Compos Struct 2014;
108;720-8.
[4] Garcia R, HajirasoulihaI,PilakoutasK,SeismicBehaviour
of deficient RC frames strengthened with CFRP
composites. Eng Struct. 2010; 32(10); 3075-85.
[5] Soudki K, El-Salakaway E, Craig B, Behavior of CFRP
strengthened reinforced concrete beams in corrosive
environment, J Comppos Constr 2007; 11(3); 291-8.

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IRJET- An Experimental Study on the Flexural Behavior of RC Beam using Carbon Fibre Reinforced Polymer

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3286 An Experimental Study on the Flexural Behavior of RC Beam using Carbon Fibre Reinforced Polymer N. Ravikumar1, S. Dharsika2, M. Manobala3, K. Soundhirarajan4 1Assistant Professor, Department of Civil Engineering, VRS College of Engineering and Technology, Villupuram 2,3M.E Structural Engineering, Department of Civil Engineering, Gnanamani Engineering College, Namakkal 4Assistant Professor, Department of Civil Engineering, Gnanamani Engineering College, Namakkal ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The performance of reinforced Concrete Beam wrapping with carbon fibre reinforced polymer mesh with epoxy has been evaluated. The flexural behavior of conventional beam and carbon fibre reinforced beam are compared. In this project, the beams are casted and wrapped with CFRP fibres. The wrapped and unwrapped beam specimens are tested after 28 days curing period. The test results are found that, the flexural strength is increaseby48% compared with unwrapped beam specimen. Key Words: CFRP (Carbon Fibre Reinforced Polymer), Epoxy resin, Flexural strength. 1. INTRODUCTION Carbon Fibre is created using poly acrylonitrite (PAN), pitch or rayon fibre precursors.PAN based fibres offer good strength and modulus values up to appox. 620 GPa. They also offer excellent compression strength for structural applications up to approx.7000MPa, Busel et al, (2000). Pitch fibres are made from petroleum and coal tar pitch. Pitch Fibres extremely high modulus values (< 950 GPa) and favorable coefficient of thermal expansion make them the materials used in space/satellite applications. Fibre Reinforced Polymer (CFRP) composite is defined as a polymer (plastic) matrix, either thermo set or thermoplastic, that is reinforced (combined) with a fibre or other reinforcing material with a ample side ratio(length to thickness) to supply a discernible reinforcing perform in one or additional directions. Carbon fibre bolstered compound (CFRP) could also be wont to retrofit existing concrete beams and supply the missing continuity required to resist progressive collapse. some structural engineering applicationsutilizecarbon fibre reinforced polymer because of its potential construction benefits and cost efficiency The usual applications include strengthening structures made with concrete, steel, timber, masonry, and cast iron; Retrofitting to increasing the load capacity of old structures like bridges; to enhance shear strength and for flexure in reinforced concrete structures Fig -1: Carbon fibre Table -1: Engineering Properties of CFRP Typical properties High strength High modulus Ultra-high modulus Density (Kg/m ) 1800 1900 2000-2100 Tensile Strength (GPa) 2.48 1.79 1.03-1.31  Unidirectional sheets havingfibres that are allaligned in a common direction.  Multidirectional sheets are similar to unidirectional sheets exceptthatfibresrunninginmultipledirections are woven together.  The fibres used can be ofavarietyofmaterials(carbon and aramid, for example) to create hybrid FRP laminates  Pultrusion lead to the continuous production of a compositeshapebysqueezeresin-impregnatedfibres through a hot die. Lay-up fabrication consists of the placement of several layers of resin-impregnated fibres or fabrics onto a desired shape. 2. CFRP LAMINATE STRENGTHENING SYSTEM Strengthening measures are necessary in structures when they are required to accommodate increased loads. Also, when there are change in the use of structures, individual supports and walls may need to be detached. This leads to a redistribution of forces and the need forlocal reinforcement.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3287 In addition, structural strengthening may become necessary owing to wear and corrosion arising from normal usage or environmental factors. Concrete structures require to be strengthened for any of the following reasons:  Load increases due to higher live loads, increased wheel loads, installation of heavy machinery, or vibrations.  Damage to structural parts due to age of construction materials or fire damage, improvement in aptness for use due to restraint of deflections, decrease of stressinsteelreinforcement and/or decrease of crack widths.  Modification of structural system due to the eradication of walls/columns and/or openings cut through slabs.  Errors in planningorconstructionduetoinadequate design dimensions and/or inadequate reinforcing steel. 3. APPLICATION  After application of epoxy adhesive to the concrete and CFRP laminate, place the CFRP laminate onto the adhesive coated substrate.  Use a roller to press the plate into the epoxy adhesive to achieve a voidfreebondlinethicknessof between 2 - 3 mm.  Remove surplus epoxy adhesive from sides of plate while adhesive is uncured. When the epoxy has cured, test for voids by tapping surface of plate with metallic object.  For aesthetic purposes, the laminate may be coated with paint.  The tensile strength of carbon Fibres is equal to glass Fibres while its modulus is about three to four times higher than glass or aramid.  In this report, effort has been put to describe the method of implementation of CFRP strengthening works.. 4. REINFORCEMENT DETAILS The beams are provided with HYSD 4 numbers of 10mm bars as main reinforcement and 8mm stirrups with 150 mm c/c. The experimental investigation includes casting and testing of two beams of dimension of (1200mmx120mmx150mm) and cover of 150mm.The view of longitudinal section and cross section of a typical beam specimen as shown. One beam is conventional beam and another beam is wrapped with carbon fibre mesh. Fig-2 : Reinforcement Of Beam 5. CASTING AND CURING OF SPECIMENS The test specimen is stored in place awayfromthevibration, in moist air or 90% relative humidity and the temperature 27 hours from the time of addition of water by dry ingredients. After the period, the specimen shall be marked and removed from the modulus and unless required for the test within 24 hours, immediately submerged in clean, fresh water of saturated time. 6. TEST SETUP The loading frame is about 50 ton capacity and load applied with the help of hydraulic jack. When we apply the three point load the deflection is about left, middle and right side. The deflections are noted in the readings. Theloadisapplied to the beam specimen at particular load the initial cracksare noted and ultimate load is noted at the final load. The cracking pattern are drawn in marker and it is easily identified. Fig-3: Test Setup for Conventional Beam 7. WRAPPING OF BEAM WITH CARBON FIBRE MESH When Beam is cured with 28 days and beam is wrap with carbon fibre mesh. When Epoxy resin Araldite and ardur is mixing with perfect ratio of 1:2. The resins are mixing for few minutes the resin increases the temperature. Safety precautions like gloves, glasses and to avoid the accidents. Then apply on the beam of three sides and one side is smooth surface to apply load with loadingframeinstrument.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3288 Fig-4: Test Setup for CFRP Beam 8.TEST PROGRAM Testing of Conventional Beam Table -2: Load VS Deflection for Conventional Beam Load in KN Deflection (mm) left Deflection (mm) middle Deflection (mm) right 10 4.3 6.21 5.37 20 6.24 8.39 7.47 30 7.32 10.76 8.48 40 9.53 12.58 10.22 50 11.82 13.63 12.54 60 13.68 15.82 14.49 63 14.89 16.77 15.23 Fig-5: Loading Test on Conventional Beam Testing of CFRP Beam Table- 3: Load VS Deflection for CFRP Beam Load (KN) Left (mm) Middle (mm) Right (mm) 10 3.86 4.37 3.3 20 5.42 6.64 4.2 30 7.73 8.05 6.42 40 9.69 10.75 8.5 50 11.26 12.5 10.8 60 12.92 13.6 11.2 70 13.09 15.7 12.9 80 14.12 16.8 13.6 90 15.05 17.8 14.6 100 17.41 18.3 16.3 110 18.08 20.6 17.23 116 19.32 21.74 20.9 Fig-6 : Three Point Loading Test On CFRP Beam Graph-1: Load VS Deflection for Conventional Beam Graph-2: Load VS Deflection for CFRP Beam
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3289 9. RESULT The flexural Strength of Beam = PL/BD2 N/mm2 Ultimate load of Conventional Beam = 63 kN Flexural strength of Conventional Beam=(63x1000x1200) / (120x150x150) Flexural strength of conventional beam= 28 N/mm2 Ultimate load of CFRP Beam = 116 kN Flexural strength of CFRP Beam = (116x1000x1200) / (120x150x150) Flexural strength of CFRP Beam = 51.55 N/mm2. 10. CONCLUSION Due to high stiffness, CFRP has less deflection when compared to normal beam. The ultimate load of Carbon Fibre beam is 116kN and conventional beam is 63kN. It concludes that, the strength of CFRP beam is better than Conventional beam. Flexural strength of conventional beam is 28N/mm2 and CFRP beam is 51N/mm2. The flexural Strength of conventional beam is lowandCFRPbeamishigh. REFERENCES [1] Al Chami G, Theriaut M, Neale KW, Creep behavior of CFRP-strengthened reinforced concrete beams. Constr Build Mater @009; 43 (2); 129-41. [2] Badawi M, soudki K, Fatigue behavior of RC beams strengthened with NSM CFRP rods. J Compos Constr 2009; 13(5); 415-21. [3] D’Ambrisi A, Focacci F, Lucino R, Experimental Investigation on flexural behavior of Timber beam repaired with CFRP laminates. Compos Struct 2014; 108;720-8. [4] Garcia R, HajirasoulihaI,PilakoutasK,SeismicBehaviour of deficient RC frames strengthened with CFRP composites. Eng Struct. 2010; 32(10); 3075-85. [5] Soudki K, El-Salakaway E, Craig B, Behavior of CFRP strengthened reinforced concrete beams in corrosive environment, J Comppos Constr 2007; 11(3); 291-8.