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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1647
FLEXURAL RETROFITTING OF RCC BEAM USING BFRP
Durgadevi S1, Preethy S2, Sathyaseelan I3, Amburose S4
1Assistant Professor, Department of Civil Engineering, Bannari Amman Institute of Technology, Sathyamangalam,
Tamilnadu, India- 638401
2,3,4UG Student, Department of Civil Engineering, Bannari Amman Institute of Technology, Sathyamangalam,
Tamilnadu, India- 638401
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - This work deals with the experimentalstudyofRCC
beams retrofitted with Basalt Fiber Reinforced Polymer
(BFRP). 5 RCC beams were casted. The dimension of the beam
is 1200 X 200 X 150 mm. In these two beams were taken as
the control beam. The ultimate load of the controlled beam is
taken. The other beams were weakened by applying 65% of
the ultimate load of the control beam. Then these weakened
beams are retrofitted with BFRP. The wrapping of the beam is
done in the multiple layer. The load given as One Point load.
Load deflection behavior, first crack load, ultimate load,
failure mode and crack pattern were analyzed. The results
indicated that BFRP wraps improved the ultimate load
carrying of the member and then restored the stiffness of the
member.
Key Words: Retrofitting, BFRP, Epoxy resin, wrapping,
Preloading
1. INTRODUCTION
Retrofitting is the technique of bringing back the original
strength and stiffness back to the member. This method is
applicable for both horizontal and vertical members in the
structures. The deterioration of the structures is caused due
to reduction in durability which is caused by poor selection
of the materials and improper design. Accidents like fireand
natural calamities like storm, cyclone and earthquake also
reduce the strength of the structure.
In recent years, retrofitting by bonding of fiber reinforced
polymer (FRP) fabrics, plates or sheets on the concrete
surface has become very popular. The wide acceptance of
FRP is due to its inherent advantages likeithashighstrength
to-weight ratio, high tensile strength, good fatigue
resistance, corrosion resistance characteristics, less labour
and equipment required for installation, ease in handling,
higher ultimate strength, lower density than steel. In this
paper RCC Beams were retrofitted using BFRP. Usually
beams are retrofitted for enhancing shear capacity, flexural
strength, torsional resistance. FRP’s are wrapped on the
available surface of the beam to enhance required strength.
Practically only three sides of the beam are available for
wrapping since the fourth side is constructed monolithic
with the slab and it is inside the slab. There i specific
wrapping pattern for enhancing flexure, shear and torsional
capacity of beams. In this paper retrofitting was done to
enhance the total load carrying capacity of the beam
2. MATERIALS
The concrete used for casting the beams is M20 grade. The
materials used includes cement, fine aggregate, coarse
aggregate, Epoxy Resin, Hardener and Basalt Fiber
Reinforced Polymer. The materials used are of good quality.
Tests for cement and aggregates were taken and then these
materials were used
2.1. CEMENT
A cement is a binder, a substance used for construction
that sets, hardens, and adheres to other materials to bind
them together. Cement is seldom used on its own, but rather
to bind sand and gravel (aggregate) together. The cement
used is the ordinary Portland cementofgrade53conforming
to IS 12269-1987. The grade of concrete used is M20
2.2 FINE AGGREGATE
Fine aggregate is the essential ingredient in concrete that
consists of natural sand or crushed stone. The quality and
Fine aggregate density strongly influence the hardened
properties of the concrete. The size of the fine aggregate
ranges from 4.75mm to 75 Micron. Fine aggregate used for
concrete varies in four zone from zone I to zone IVaccording
to IS 383-2016. The sand used is river sand.
2.3. COARSE AGGREGATE
Coarse aggregate is the natural material which is obtained
from the rock. They are the essential component in the
concrete. The size of thecoarseaggregategreatlyvariesfrom
4.75 mm to 50 mm. The size of the aggregate normally used
for concreting is 20 mm. The coarse aggregate used was
crushed Angular aggregate
2.4. REINFORCEMENT
Reinforcement is one in which steel is embedded into the
concrete structure to resist forces and to add strength to the
member. Generally concrete is strong in compression and
weak in tension because concrete is brittlematerial.Inorder
to take over the tension in the concrete steel is introduced
into the concrete .in this beam. It wasfoundthatthebars had
average yield strength of 390 N/mm2. Thus use of the bar
specimen as reinforcement was safe. Fe 415, 12 mm
diameter bars were used for the longitudinal reinforcement
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1648
@ 100 mm spacing and 8mm diameter bars for stirrups and
it is placed @ 200 mm spacing.
2.5. EPOXY RESIN
It is the medium which is used to improve the binding
property of FRP and concrete to improve the strength and
stiffness of the member. High adhesive strength and
mechanical property can also be enhanced by using the high
electrical insulation and good chemical resistance. The resin
and hardener used here are Araldite LY 564 is a low-
viscosity epoxy resin. Hardener HY 560 is based on
polyamines in the` proportion of 10:1.
2.6. PROPRETIES OF BFRP
Table -1: PROPERTIES
Properties BFRP
Monofilament
diameter(m)
15
Chopped length 18
Density 2650
Young’s modulus 93-110
Tensile strength 4150-4800
Ultimate elongation 3.1
3. BEAM DESIGNATION
Totally 5 beams were casted. All the beams are of the same
size 1200 X 200 X 150 mm. The beams which are subjected
to ultimate load (Full load) are taken as the control beam.
They were named as CB-01 and CB-02. For the remaining
beams after the application of the load epoxy resincoating is
given along with the wrapping of the BFRP sheets.The beam
which is provided with single layer of wrapping is
designated as BFRP – 01. The beam is whichiswrappedwith
two layers of BFRP sheets is named as BFRP – 02 and the
beam with three layers of BFRP sheets is named as BFRP –
03
4. EXPERIMENTAL SETUP
Two beams where taken as the control beam. The load
applied to the beam is single point load. One of two control
beams are allowed to take over the ultimate load. Theloadis
applied on to the control beam with the help of UTM of
capacity 750kN. The load at which the first crack occur is
noted down and the ultimate load of the beam is also noted
down. Then for the remaining beams preloading i.e. 65% of
the ultimate load of the control beam is applied. The beam is
weakened. Then epoxy resin along with the hardener is
applied on to the surface of the beam at the ratio of 10:1.
Then BFRP sheets were wrapped on to the beam on single
layer, double layer and triple layer basis. Then this beam is
subjected to loading. The ultimate load is noted down and
the results were tabulated for further uses.
5. RETROFITTING OF RCC BEAM
After the application of the desired load, the surface of the
beam for applying the epoxy resin is prepared. All the loose
particles in the beam are removed with the help of sand
paper. Then it is cleaned with waste clothes to remove all
dirt and dust particles present in it. Then the epoxy resin
(Araldite LY 564) and the hardener (Hardener HY 560) is
mixed carefully and thoroughly in the ratio of 10:1
respectively. Then this mix is applied on the concrete
surface. Then BFRP sheet is placed on this epoxy coat on the
basis of single, double and triple layer and bonding is
ensured by rolling a roller on the upper surface of the BFRP
sheets. The work was carried out under room temperature
6. RESULT
The ultimate load and the first crack occurrence for the
control beam and the BFRP wrapped beamsare noteddown.
It is found that the both the control beams provided the
same value for both ultimate load and the first crack load.
The BasaltFiberReinforcedpolymer(BFRP)wrappedbeams
showed an increasing value in the first crack load and in the
ultimate load.
Table- 2: First crack occurrence load and ultimate load
Fig -1: Table for first crack load and ultimate load
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1649
0
5
10
15
20
25
30
35
40
CB BFRP 1 BFRP 2 BFRP 3
Load(kN)
Specimen
Ultimate load Graph
Fig -2: First crack occurrence graph
Fig -3: Ultimate load graph
7. CONCLUSIONS
1. The ultimate load and the crack occurrence load for
control beam and for the BFRP wrapped beams
where clearly examined and studied in this study.
The crack pattern of the various beams is also
studied in this study
2. Singly wrapped BFRP beam showed an increasing
value in the occurrence of first crack and in the
ultimate load when compared with thevaluesofthe
control beam. The percentage increaseinthevalues
is found to be about 9.09% and 13.46%
respectively.
3. Doubly wrapped BFRP beam showed an alarming
rise in the value of ultimate load and the first crack
load when it is compared with the control beam.
The value is found to increase by 36.36% for first
crack and 25% for ultimate load than the results of
the control beam. This indicates the increase in the
strength and the stiffness of the member
4. Triply wrapped BFRP beam showed an increased
value in ultimate load and the firstcrack occurrence
load when compared with the control beams. The
percentage increase in the values is found to be
about 45.45% for first crack and 40.38% for
ultimate load when it is compared with the control
beams
REFERENCES
[1] Jasmin S.P., Retrofitting of RCC Beams Weak in Shear
with BFRP Wraps" International Journal of Engineering
Science Invention (IJESI), vol. 07, no. 04, 2018, pp 81-8
[2] P. Bhuvaneshwari., Strengthening of Shear Deficient
Reinforced Concrete Beams Retrofitted with Cement-based
Composites “Jordan Journal of Civil Engineering, Volume 9,
No. 1, 2015
[3] Rushikumar D Patel., Nikhil L Landage2., Retrofitting of
Simply Supported Beam by BFRP and AFRP Wrapping
“International Advanced Research Journal in Science,
Engineering and Technology Vol. 6, Issue 8, August 2019
[4] P. Polu Raju., Experimental Evaluation of Retrofitted
Concrete Beams UsingCFRPandGFRP“International Journal
of Earth Sciences and Engineering ISSN 0974-5904, Volume
04, No 06 SPL, October 2011, pp. 812-818
[5] Hee Sun Kim, Yeong Soo Shin, Flexural Behavior Of
Reinforced Concrete (RC) Beams Retrofitted With Hybrid
Fiber Reinforced Polymers (Fraps) Under Sustaining Loads,
Composite Structures, 93, 2011, 802-811
[6] IS 456-2000, Code of Practice For Plain And Reinforced
Concrete, Indian Standards Institutions
[7] IS 10262-2009, Guidelines For Concrete Mix Design
Proportioning, Bureau Of Indian Standards

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  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1647 FLEXURAL RETROFITTING OF RCC BEAM USING BFRP Durgadevi S1, Preethy S2, Sathyaseelan I3, Amburose S4 1Assistant Professor, Department of Civil Engineering, Bannari Amman Institute of Technology, Sathyamangalam, Tamilnadu, India- 638401 2,3,4UG Student, Department of Civil Engineering, Bannari Amman Institute of Technology, Sathyamangalam, Tamilnadu, India- 638401 ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - This work deals with the experimentalstudyofRCC beams retrofitted with Basalt Fiber Reinforced Polymer (BFRP). 5 RCC beams were casted. The dimension of the beam is 1200 X 200 X 150 mm. In these two beams were taken as the control beam. The ultimate load of the controlled beam is taken. The other beams were weakened by applying 65% of the ultimate load of the control beam. Then these weakened beams are retrofitted with BFRP. The wrapping of the beam is done in the multiple layer. The load given as One Point load. Load deflection behavior, first crack load, ultimate load, failure mode and crack pattern were analyzed. The results indicated that BFRP wraps improved the ultimate load carrying of the member and then restored the stiffness of the member. Key Words: Retrofitting, BFRP, Epoxy resin, wrapping, Preloading 1. INTRODUCTION Retrofitting is the technique of bringing back the original strength and stiffness back to the member. This method is applicable for both horizontal and vertical members in the structures. The deterioration of the structures is caused due to reduction in durability which is caused by poor selection of the materials and improper design. Accidents like fireand natural calamities like storm, cyclone and earthquake also reduce the strength of the structure. In recent years, retrofitting by bonding of fiber reinforced polymer (FRP) fabrics, plates or sheets on the concrete surface has become very popular. The wide acceptance of FRP is due to its inherent advantages likeithashighstrength to-weight ratio, high tensile strength, good fatigue resistance, corrosion resistance characteristics, less labour and equipment required for installation, ease in handling, higher ultimate strength, lower density than steel. In this paper RCC Beams were retrofitted using BFRP. Usually beams are retrofitted for enhancing shear capacity, flexural strength, torsional resistance. FRP’s are wrapped on the available surface of the beam to enhance required strength. Practically only three sides of the beam are available for wrapping since the fourth side is constructed monolithic with the slab and it is inside the slab. There i specific wrapping pattern for enhancing flexure, shear and torsional capacity of beams. In this paper retrofitting was done to enhance the total load carrying capacity of the beam 2. MATERIALS The concrete used for casting the beams is M20 grade. The materials used includes cement, fine aggregate, coarse aggregate, Epoxy Resin, Hardener and Basalt Fiber Reinforced Polymer. The materials used are of good quality. Tests for cement and aggregates were taken and then these materials were used 2.1. CEMENT A cement is a binder, a substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. The cement used is the ordinary Portland cementofgrade53conforming to IS 12269-1987. The grade of concrete used is M20 2.2 FINE AGGREGATE Fine aggregate is the essential ingredient in concrete that consists of natural sand or crushed stone. The quality and Fine aggregate density strongly influence the hardened properties of the concrete. The size of the fine aggregate ranges from 4.75mm to 75 Micron. Fine aggregate used for concrete varies in four zone from zone I to zone IVaccording to IS 383-2016. The sand used is river sand. 2.3. COARSE AGGREGATE Coarse aggregate is the natural material which is obtained from the rock. They are the essential component in the concrete. The size of thecoarseaggregategreatlyvariesfrom 4.75 mm to 50 mm. The size of the aggregate normally used for concreting is 20 mm. The coarse aggregate used was crushed Angular aggregate 2.4. REINFORCEMENT Reinforcement is one in which steel is embedded into the concrete structure to resist forces and to add strength to the member. Generally concrete is strong in compression and weak in tension because concrete is brittlematerial.Inorder to take over the tension in the concrete steel is introduced into the concrete .in this beam. It wasfoundthatthebars had average yield strength of 390 N/mm2. Thus use of the bar specimen as reinforcement was safe. Fe 415, 12 mm diameter bars were used for the longitudinal reinforcement
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1648 @ 100 mm spacing and 8mm diameter bars for stirrups and it is placed @ 200 mm spacing. 2.5. EPOXY RESIN It is the medium which is used to improve the binding property of FRP and concrete to improve the strength and stiffness of the member. High adhesive strength and mechanical property can also be enhanced by using the high electrical insulation and good chemical resistance. The resin and hardener used here are Araldite LY 564 is a low- viscosity epoxy resin. Hardener HY 560 is based on polyamines in the` proportion of 10:1. 2.6. PROPRETIES OF BFRP Table -1: PROPERTIES Properties BFRP Monofilament diameter(m) 15 Chopped length 18 Density 2650 Young’s modulus 93-110 Tensile strength 4150-4800 Ultimate elongation 3.1 3. BEAM DESIGNATION Totally 5 beams were casted. All the beams are of the same size 1200 X 200 X 150 mm. The beams which are subjected to ultimate load (Full load) are taken as the control beam. They were named as CB-01 and CB-02. For the remaining beams after the application of the load epoxy resincoating is given along with the wrapping of the BFRP sheets.The beam which is provided with single layer of wrapping is designated as BFRP – 01. The beam is whichiswrappedwith two layers of BFRP sheets is named as BFRP – 02 and the beam with three layers of BFRP sheets is named as BFRP – 03 4. EXPERIMENTAL SETUP Two beams where taken as the control beam. The load applied to the beam is single point load. One of two control beams are allowed to take over the ultimate load. Theloadis applied on to the control beam with the help of UTM of capacity 750kN. The load at which the first crack occur is noted down and the ultimate load of the beam is also noted down. Then for the remaining beams preloading i.e. 65% of the ultimate load of the control beam is applied. The beam is weakened. Then epoxy resin along with the hardener is applied on to the surface of the beam at the ratio of 10:1. Then BFRP sheets were wrapped on to the beam on single layer, double layer and triple layer basis. Then this beam is subjected to loading. The ultimate load is noted down and the results were tabulated for further uses. 5. RETROFITTING OF RCC BEAM After the application of the desired load, the surface of the beam for applying the epoxy resin is prepared. All the loose particles in the beam are removed with the help of sand paper. Then it is cleaned with waste clothes to remove all dirt and dust particles present in it. Then the epoxy resin (Araldite LY 564) and the hardener (Hardener HY 560) is mixed carefully and thoroughly in the ratio of 10:1 respectively. Then this mix is applied on the concrete surface. Then BFRP sheet is placed on this epoxy coat on the basis of single, double and triple layer and bonding is ensured by rolling a roller on the upper surface of the BFRP sheets. The work was carried out under room temperature 6. RESULT The ultimate load and the first crack occurrence for the control beam and the BFRP wrapped beamsare noteddown. It is found that the both the control beams provided the same value for both ultimate load and the first crack load. The BasaltFiberReinforcedpolymer(BFRP)wrappedbeams showed an increasing value in the first crack load and in the ultimate load. Table- 2: First crack occurrence load and ultimate load Fig -1: Table for first crack load and ultimate load
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 03 | Mar 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1649 0 5 10 15 20 25 30 35 40 CB BFRP 1 BFRP 2 BFRP 3 Load(kN) Specimen Ultimate load Graph Fig -2: First crack occurrence graph Fig -3: Ultimate load graph 7. CONCLUSIONS 1. The ultimate load and the crack occurrence load for control beam and for the BFRP wrapped beams where clearly examined and studied in this study. The crack pattern of the various beams is also studied in this study 2. Singly wrapped BFRP beam showed an increasing value in the occurrence of first crack and in the ultimate load when compared with thevaluesofthe control beam. The percentage increaseinthevalues is found to be about 9.09% and 13.46% respectively. 3. Doubly wrapped BFRP beam showed an alarming rise in the value of ultimate load and the first crack load when it is compared with the control beam. The value is found to increase by 36.36% for first crack and 25% for ultimate load than the results of the control beam. This indicates the increase in the strength and the stiffness of the member 4. Triply wrapped BFRP beam showed an increased value in ultimate load and the firstcrack occurrence load when compared with the control beams. The percentage increase in the values is found to be about 45.45% for first crack and 40.38% for ultimate load when it is compared with the control beams REFERENCES [1] Jasmin S.P., Retrofitting of RCC Beams Weak in Shear with BFRP Wraps" International Journal of Engineering Science Invention (IJESI), vol. 07, no. 04, 2018, pp 81-8 [2] P. Bhuvaneshwari., Strengthening of Shear Deficient Reinforced Concrete Beams Retrofitted with Cement-based Composites “Jordan Journal of Civil Engineering, Volume 9, No. 1, 2015 [3] Rushikumar D Patel., Nikhil L Landage2., Retrofitting of Simply Supported Beam by BFRP and AFRP Wrapping “International Advanced Research Journal in Science, Engineering and Technology Vol. 6, Issue 8, August 2019 [4] P. Polu Raju., Experimental Evaluation of Retrofitted Concrete Beams UsingCFRPandGFRP“International Journal of Earth Sciences and Engineering ISSN 0974-5904, Volume 04, No 06 SPL, October 2011, pp. 812-818 [5] Hee Sun Kim, Yeong Soo Shin, Flexural Behavior Of Reinforced Concrete (RC) Beams Retrofitted With Hybrid Fiber Reinforced Polymers (Fraps) Under Sustaining Loads, Composite Structures, 93, 2011, 802-811 [6] IS 456-2000, Code of Practice For Plain And Reinforced Concrete, Indian Standards Institutions [7] IS 10262-2009, Guidelines For Concrete Mix Design Proportioning, Bureau Of Indian Standards