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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1407
A Comparative Study of PID and Fuzzy Controller for Speed Control of
Brushless DC Motor Drive
1Prerna Jairam Khobragade,2 Jagdish choudhari
1PG Student, Electrical Engineering Department, G.H Raisoni College of Engineering, Nagpur, India
2Professor, Electrical Engineering Department, G.H Raisoni College of Engineering, Nagpur, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - The Brushless DC motors have wide range of
applications such as in batteryoperatedvehicles, wheelchairs,
automotive fuel pumps, machinetools, robotics, aerospaceand
in other various industrial applications because of their
superior electrical and mechanical characteristics. The
conventional controllers fail to give the desired performance
in the BLDC motor control systems dueto non-linearityarising
out of the variations in the system parameters and the change
in load. This paper presents a comparative study between PID
and Fuzzy controller for the speed control of the Brushless DC
motor. MATLAB/SIMULINKis usedtocarryoutthesimulation.
Key Words: Brushless DC (BLDC) servomotor drive, PID
(proportional integral derivative) controller, Fuzzy
controller.
1. INTRODUCTION
The Brushless dc motors are slowly replacing the DCmotors
and the AC motors because of their small size, high power
factor, high operating speed, high efficiency, less
maintenance and excellent speed torque characteristics.
They virtually require no repairs, have long life, high
dependability, low inertia and friction, and they also have
quicker acceleration and can run at superior speed. The
disadvantage is its higher cost and it is because of its
complicated electronic speed controllers.
BLDC motor is defined as a permanent magnet synchronous
motor which has a trapezoidal back emf/electromotiveforce
waveform. BLDC motor rotation is based on the feedback of
the rotor position which is obtained from the hall sensors.In
order to replace the function of the commutators and the
brushes, the BLDC motor requires inverter and a position
sensor that detects the rotor position for the proper
commutation of the current. Due to the elimination of
mechanical commutators, the BLDC motor has lower
maintenance cost and also have power density. Due to the
permanent magnets in them, they are more efficient which
results in virtually zero rotor losses.
2. Modelling of BLDC motor
The BRUSHLESS DC MOTOR has three stator windings and
permanent magnets on the rotor.
Fig -1: Equivalent circuit of the BLDC servomotor drive
system.
The circuit equations of three windings in phase variables
are as follows,
…….(1)
Where it has been assumed that the stator resistances of all
the windings are equal
Where,
 ea, eb, ec:- a, b, and c phase back-
EMF’S.
 ia ,ib ,ic :- phase currents
 R :-Stator winding resistance per
phase
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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1408
 L & m :-are self-inductance and
mutual inductance per phase.
Since the mutual inductance is negligible as compared to
self-inductance, equation 1 can be rewritten as,
……(2)
…….(3)
…….(4)
…….(5)
The relationship between the phase current is given by,
The equation is rewritten as,
…….(6)
Using Eq. 6 the line voltage Eq. 1 and 2 rewritten as,
…….(7)
…….(8)
The back emf depends on the flux of permanent magnet
rotor and speed of the rotor, it is expressed as,
…….(9)
Where
=
Wm=Rotor speed, rad/sec
Ke=Back-emf constant, volts/rad/sec
The generated electromagnetic torque is given by,
…….(10)
The dynamics of motor and load is expressed as,
…….(11)
…….(12)
…….(13)
…….(14)
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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1409
Where
J=Moment of inertia in kg/m
2
Kf=Friction constant in Nm/rad/sec
TL= Load torque in Nm
3. Speed control of BLDC motor
The complete block diagram for the speed control BLDC
motor is shown in the fig 2. For controlling the BLDC motor
two closed loops are used. In the inner loop the invertergate
signals are synchronized with the electromagnetic forces.By
varying the DC bus voltage the outer loop controls the
motor’s speed.
Fig -2: Block diagram of speed control of BLDC motor
The driving circuitry consists of inverter, which has six
switches to energize two BLDC motor phases concurrently.
The rotor position determines the switching sequenceof the
switches, is detected by the means of three hall sensors.
Using the hall sensors information as well as the sign of
reference current which is produced by the reference
current generator the decoder block generatessignal ofback
emf.
TABLE -1: CLOCKWISE ROTATION
TABLE -2: GATE LOGIC
4. Controller circuit
4.1 PID controller
Proportional-integral-derivativecontrollersarebeingwidely
used in the industrial control systems as they require only
few parameters to be tuned. The advantage is that the PID
controllers have the capability of eliminating steady state
error due to the integral action and can anticipate output
changes due to the derivative action when the system is
subjected to step reference input. Ziegler-Nichols method is
widely used for PID tuning and it completely relies on the
parameters obtained from the system step response.
Consider the characteristics parameters of proportional (P),
integral (I), derivative (D) controls applied to the Fig 3.
Fig -3: Simulation model of PID controller
In the most basic form the transfer functionofPIDcontroller
is,
C(s)= + S …….(1)
C(s)=
Where = Proportional gain
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1410
= integral gain
= derivative gain
The control u that is from the plant is equal to the
proportional gain times the magnitude of error plus the
integral gain times the integral of error plus the derivative
gain times the derivative of error.
U= + …….(2)
Due to its simplicity PID controllersareusedinabout95%of
closed loop industrial processes.
We are mostly interested in the four major characteristicsof
closed loop step response. They are,
1) Rise time – The time taken by the plant output Y to
rise beyond 90% of the desired level for the first
time.
2) Overshoot – It is how much the peak level is higher
than the steady state, normalized againstthesteady
state.
3) Settling time – Time it takes for the system to
converge to its steady state.
4) Steady-state error – It is the difference between the
steady state output and the desired output.
Typical types for designing the PID controller,
i. Identify which characteristics of the system
have to be improved.
ii. To decrease the rise time use .
iii. To reduce the overshoot and the settling time
use .
iv. To eliminate the steady state error use .
4.2 Fuzzy logic controller
The fuzzy logic control (FLC) is basically a control algorithm
based on the linguistic control strategy which tries to
account the human’s knowledge about how a system can be
controlled without requiring mathematical model.
Fig -4: General Block Diagram of FLC
The input and outputs are the non-fuzzy values. Mamdani
type of fuzzy logic is being used for speed control.
The general block diagram of the fuzzy logic controller is
shown in fig. It consists of four parts.
1) Fuzzification- This process convertsthe measuredinput
or the crisp values into the fuzzy linguistic variables.
2) Fuzzy rule base- A collection of the expert control rules
that are needed to achieve the control.
3) Fuzzy inference engine- Makes the rule work in
response to the system input.
4) Defuzzification- This process is reverse of the
fuzzification i.e. it converts the fuzzy reasoning
mechanism into the required crisp value.
The fuzzy logic controller is designed as per the following
steps.
i. Define input, output and universe of discourse.
ii. Define fuzzy membership function and rules.
iii. Defuzzification
The inputs are taken as error in speed and change in error in
speed and the output is control signal forvoltagegeneration.
The fuzzy logic controller based system is designed using
MATLAB toll for fuzzy inference system (fis).
The rules are being made by defining the fuzzy input
variables ‘E’ and ‘CE’ which are quantized further. The fuzzy
output variable is taken ‘ΔC’.
TABLE -3: The 3x3 fuzzy associated matrix
CE/E NE ZE PE
NCE D I I
NCE D NC I
PCE I I I
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1411
5. Simulation and discussion
To validate the control strategies,simulation wascarried out
on BLDC motor system by using MATLAB/SIMULINK. The
motor parameters are given in the following table.
TABLE -4: Specification of motor
Rated Voltage 36 V
Rated Current 5 A
No. of Poles 4
No. of Phases 3
Rated Speed 4000 RPM
Rated Torque 0.42 N.m
Torque Constant 0.082 N.m/A
Mass 1.25 kg
Inertia 23e-06 kg-
Resistance per phase 0.57ῼ
Inductance per phase 1.5 mH
Fig -5: PID controller
Fig -6: Fuzzy controller
Simulation has been carried with PID controller for
Brushless (BLDC) DC motor with the load torque of 0.46Nm.
Fig 5 shows the stator current and the back
emf/electromotive force, as predicted the back emf/
electromotive force is trapezoidal. Fig 5 shows the speed
response when the PID controller is used. It is evident that
the motor speed settles down at the reference value of
4000rpm at 0.1 sec with little oscillations.
Fig 6 shows the waveform of stator current, back emf/
electromotive force and the speed response using fuzzy
controller. The back emf/ electromotive force is trapezoidal
in nature as predicted. It can be seen from speed response
curve that the speed settles down with minimal oscillations
at 0.02 secs.
6. CONCLUSIONS
The BLDC motors have many advantagesovertheDCmotors
and induction motors. But it is necessary to have a speed
controller for both fixed speed and variable speed
applications. This paper enlists the controllerdesignand the
behavioural aspects of the PID and fuzzy controller. If
compared the speed response curves of the PID and Fuzzy
controllers it can be concluded that the fuzzy controller
performs better as it has less settling time compared to the
PID controller with less overshoots/undershoots.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET ISO 9001:2008 Certified Journal Page 1412
REFERENCES
[1] R.Shanmugasundram, K.Muhammad Zakariah, and
N.Yadaiah , “Implementation and Performance Analysis
of Digital Controllers for Brushless DC Motor Drives”,
IEEE Trans. Mechatronics, vol. 19, no. 1, February 2014.
[2] Muruganantham. N, Palani. S,“Hybrid Fuzzy-PI
controller based speed control for pmbldc motor using
soft switching", European Journal of Scientific Research,
June 2012.
[3] Muhammad Firdaus Zainal Abidin, Dahaman Ishak and
Anwar Hasni Abu Hassan, "A comparative study of PI,
Fuzzy and Hybrid PI-Fuzzy controller for speed control
of Brushless DC motor Drive"- IEEE International
Conference on Computer Applications and Industrial
Electronics, 2011.
[4] Amit Vilas Sant and K. R. Rajagopal, “PM Synchronous
Motor Speed Control Using Hybrid Fuzzy-PI With Novel
Switching Functions” IEEE transactions on
magnetics,vol.45, no.10, October 2009
[5] S. Srikant," Modeling and PID control ofthebrushlessDC
Motor with the help of genetic algorithm," in IEEE-Inter.
conference on Advances in Engg, Science and Mngt.
2012.
[6] R. Shanmugasundram, K. Zakariah Muhammad and
Yadaiah N., "Digital Implementation of Fuzzy Logic
Controller for Wide Range Speed Control of Brushless
DC Motor," in ICVES, 2009.
[7] B. Indu Rani, Ashly Mary Tom, “Dynamic Simulation of
BrushlessDCDriveConsideringPhaseCommutationand
Back emf Waveform for Electromechanical Actuator”,
IEEE conference, 2011.

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PID vs Fuzzy Controller for Speed Control of BLDC Motor

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1407 A Comparative Study of PID and Fuzzy Controller for Speed Control of Brushless DC Motor Drive 1Prerna Jairam Khobragade,2 Jagdish choudhari 1PG Student, Electrical Engineering Department, G.H Raisoni College of Engineering, Nagpur, India 2Professor, Electrical Engineering Department, G.H Raisoni College of Engineering, Nagpur, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - The Brushless DC motors have wide range of applications such as in batteryoperatedvehicles, wheelchairs, automotive fuel pumps, machinetools, robotics, aerospaceand in other various industrial applications because of their superior electrical and mechanical characteristics. The conventional controllers fail to give the desired performance in the BLDC motor control systems dueto non-linearityarising out of the variations in the system parameters and the change in load. This paper presents a comparative study between PID and Fuzzy controller for the speed control of the Brushless DC motor. MATLAB/SIMULINKis usedtocarryoutthesimulation. Key Words: Brushless DC (BLDC) servomotor drive, PID (proportional integral derivative) controller, Fuzzy controller. 1. INTRODUCTION The Brushless dc motors are slowly replacing the DCmotors and the AC motors because of their small size, high power factor, high operating speed, high efficiency, less maintenance and excellent speed torque characteristics. They virtually require no repairs, have long life, high dependability, low inertia and friction, and they also have quicker acceleration and can run at superior speed. The disadvantage is its higher cost and it is because of its complicated electronic speed controllers. BLDC motor is defined as a permanent magnet synchronous motor which has a trapezoidal back emf/electromotiveforce waveform. BLDC motor rotation is based on the feedback of the rotor position which is obtained from the hall sensors.In order to replace the function of the commutators and the brushes, the BLDC motor requires inverter and a position sensor that detects the rotor position for the proper commutation of the current. Due to the elimination of mechanical commutators, the BLDC motor has lower maintenance cost and also have power density. Due to the permanent magnets in them, they are more efficient which results in virtually zero rotor losses. 2. Modelling of BLDC motor The BRUSHLESS DC MOTOR has three stator windings and permanent magnets on the rotor. Fig -1: Equivalent circuit of the BLDC servomotor drive system. The circuit equations of three windings in phase variables are as follows, …….(1) Where it has been assumed that the stator resistances of all the windings are equal Where,  ea, eb, ec:- a, b, and c phase back- EMF’S.  ia ,ib ,ic :- phase currents  R :-Stator winding resistance per phase                                                                          ac cb ba c b a t i c b a ca bc ab ee ee ee i i i d d MLML LMML LMML i i i RR RR RRV 0 0 0 0 0 0 V V
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1408  L & m :-are self-inductance and mutual inductance per phase. Since the mutual inductance is negligible as compared to self-inductance, equation 1 can be rewritten as, ……(2) …….(3) …….(4) …….(5) The relationship between the phase current is given by, The equation is rewritten as, …….(6) Using Eq. 6 the line voltage Eq. 1 and 2 rewritten as, …….(7) …….(8) The back emf depends on the flux of permanent magnet rotor and speed of the rotor, it is expressed as, …….(9) Where = Wm=Rotor speed, rad/sec Ke=Back-emf constant, volts/rad/sec The generated electromagnetic torque is given by, …….(10) The dynamics of motor and load is expressed as, …….(11) …….(12) …….(13) …….(14)                                                                          ac cb ba c b a t i c b a ca bc ab ee ee ee i i i d d LL LL LL i i i RR RR RRV 0 0 0 0 0 0 V V baba t i baab eeii d d LiiRV  )()( cbcb t i cbbc eeii d d LiiRV  )()( acac t i acca eeii d d LiiRV  )()( 0 cba iii )( bac iii  baba t i baab eeii d d LiiRV  )()( caba t i babc eeii d d LiiRV  )2()2(                               ) 3 4 ( ) 3 2 ( )( 2 e e e me c b a F F F k e e e                                    ce e be e ae e e iF K iF K iF K T 3 4 2 3 2 22     Lmmfe T dt d JKT    mmfLe dt d JKTT     mfLem KTT dt d J    Lem f m TT JJ K  1 ' 
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1409 Where J=Moment of inertia in kg/m 2 Kf=Friction constant in Nm/rad/sec TL= Load torque in Nm 3. Speed control of BLDC motor The complete block diagram for the speed control BLDC motor is shown in the fig 2. For controlling the BLDC motor two closed loops are used. In the inner loop the invertergate signals are synchronized with the electromagnetic forces.By varying the DC bus voltage the outer loop controls the motor’s speed. Fig -2: Block diagram of speed control of BLDC motor The driving circuitry consists of inverter, which has six switches to energize two BLDC motor phases concurrently. The rotor position determines the switching sequenceof the switches, is detected by the means of three hall sensors. Using the hall sensors information as well as the sign of reference current which is produced by the reference current generator the decoder block generatessignal ofback emf. TABLE -1: CLOCKWISE ROTATION TABLE -2: GATE LOGIC 4. Controller circuit 4.1 PID controller Proportional-integral-derivativecontrollersarebeingwidely used in the industrial control systems as they require only few parameters to be tuned. The advantage is that the PID controllers have the capability of eliminating steady state error due to the integral action and can anticipate output changes due to the derivative action when the system is subjected to step reference input. Ziegler-Nichols method is widely used for PID tuning and it completely relies on the parameters obtained from the system step response. Consider the characteristics parameters of proportional (P), integral (I), derivative (D) controls applied to the Fig 3. Fig -3: Simulation model of PID controller In the most basic form the transfer functionofPIDcontroller is, C(s)= + S …….(1) C(s)= Where = Proportional gain
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1410 = integral gain = derivative gain The control u that is from the plant is equal to the proportional gain times the magnitude of error plus the integral gain times the integral of error plus the derivative gain times the derivative of error. U= + …….(2) Due to its simplicity PID controllersareusedinabout95%of closed loop industrial processes. We are mostly interested in the four major characteristicsof closed loop step response. They are, 1) Rise time – The time taken by the plant output Y to rise beyond 90% of the desired level for the first time. 2) Overshoot – It is how much the peak level is higher than the steady state, normalized againstthesteady state. 3) Settling time – Time it takes for the system to converge to its steady state. 4) Steady-state error – It is the difference between the steady state output and the desired output. Typical types for designing the PID controller, i. Identify which characteristics of the system have to be improved. ii. To decrease the rise time use . iii. To reduce the overshoot and the settling time use . iv. To eliminate the steady state error use . 4.2 Fuzzy logic controller The fuzzy logic control (FLC) is basically a control algorithm based on the linguistic control strategy which tries to account the human’s knowledge about how a system can be controlled without requiring mathematical model. Fig -4: General Block Diagram of FLC The input and outputs are the non-fuzzy values. Mamdani type of fuzzy logic is being used for speed control. The general block diagram of the fuzzy logic controller is shown in fig. It consists of four parts. 1) Fuzzification- This process convertsthe measuredinput or the crisp values into the fuzzy linguistic variables. 2) Fuzzy rule base- A collection of the expert control rules that are needed to achieve the control. 3) Fuzzy inference engine- Makes the rule work in response to the system input. 4) Defuzzification- This process is reverse of the fuzzification i.e. it converts the fuzzy reasoning mechanism into the required crisp value. The fuzzy logic controller is designed as per the following steps. i. Define input, output and universe of discourse. ii. Define fuzzy membership function and rules. iii. Defuzzification The inputs are taken as error in speed and change in error in speed and the output is control signal forvoltagegeneration. The fuzzy logic controller based system is designed using MATLAB toll for fuzzy inference system (fis). The rules are being made by defining the fuzzy input variables ‘E’ and ‘CE’ which are quantized further. The fuzzy output variable is taken ‘ΔC’. TABLE -3: The 3x3 fuzzy associated matrix CE/E NE ZE PE NCE D I I NCE D NC I PCE I I I
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1411 5. Simulation and discussion To validate the control strategies,simulation wascarried out on BLDC motor system by using MATLAB/SIMULINK. The motor parameters are given in the following table. TABLE -4: Specification of motor Rated Voltage 36 V Rated Current 5 A No. of Poles 4 No. of Phases 3 Rated Speed 4000 RPM Rated Torque 0.42 N.m Torque Constant 0.082 N.m/A Mass 1.25 kg Inertia 23e-06 kg- Resistance per phase 0.57ῼ Inductance per phase 1.5 mH Fig -5: PID controller Fig -6: Fuzzy controller Simulation has been carried with PID controller for Brushless (BLDC) DC motor with the load torque of 0.46Nm. Fig 5 shows the stator current and the back emf/electromotive force, as predicted the back emf/ electromotive force is trapezoidal. Fig 5 shows the speed response when the PID controller is used. It is evident that the motor speed settles down at the reference value of 4000rpm at 0.1 sec with little oscillations. Fig 6 shows the waveform of stator current, back emf/ electromotive force and the speed response using fuzzy controller. The back emf/ electromotive force is trapezoidal in nature as predicted. It can be seen from speed response curve that the speed settles down with minimal oscillations at 0.02 secs. 6. CONCLUSIONS The BLDC motors have many advantagesovertheDCmotors and induction motors. But it is necessary to have a speed controller for both fixed speed and variable speed applications. This paper enlists the controllerdesignand the behavioural aspects of the PID and fuzzy controller. If compared the speed response curves of the PID and Fuzzy controllers it can be concluded that the fuzzy controller performs better as it has less settling time compared to the PID controller with less overshoots/undershoots.
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 03 Issue: 02 | Feb-2016 www.irjet.net p-ISSN: 2395-0072 © 2016, IRJET ISO 9001:2008 Certified Journal Page 1412 REFERENCES [1] R.Shanmugasundram, K.Muhammad Zakariah, and N.Yadaiah , “Implementation and Performance Analysis of Digital Controllers for Brushless DC Motor Drives”, IEEE Trans. Mechatronics, vol. 19, no. 1, February 2014. [2] Muruganantham. N, Palani. S,“Hybrid Fuzzy-PI controller based speed control for pmbldc motor using soft switching", European Journal of Scientific Research, June 2012. [3] Muhammad Firdaus Zainal Abidin, Dahaman Ishak and Anwar Hasni Abu Hassan, "A comparative study of PI, Fuzzy and Hybrid PI-Fuzzy controller for speed control of Brushless DC motor Drive"- IEEE International Conference on Computer Applications and Industrial Electronics, 2011. [4] Amit Vilas Sant and K. R. Rajagopal, “PM Synchronous Motor Speed Control Using Hybrid Fuzzy-PI With Novel Switching Functions” IEEE transactions on magnetics,vol.45, no.10, October 2009 [5] S. Srikant," Modeling and PID control ofthebrushlessDC Motor with the help of genetic algorithm," in IEEE-Inter. conference on Advances in Engg, Science and Mngt. 2012. [6] R. Shanmugasundram, K. Zakariah Muhammad and Yadaiah N., "Digital Implementation of Fuzzy Logic Controller for Wide Range Speed Control of Brushless DC Motor," in ICVES, 2009. [7] B. Indu Rani, Ashly Mary Tom, “Dynamic Simulation of BrushlessDCDriveConsideringPhaseCommutationand Back emf Waveform for Electromechanical Actuator”, IEEE conference, 2011.