Overhead crane, crane safety, lifting operation, EHS, Safety, Testing of Crane, Commissioning of Cranes, for soft copy please email me at dawoodibrar@hotmail.com

1. 2 2 4
Medium
8 2 2
Low
4
3 2 4
Medium
8 2 2 Low 4
4 4 4
High
16 2 2 Low 4
5 4 4
High
16 2 2 Low 4
6 4 4
High
16 2 2 Low 4
7 4 4
High
16 2 2 Low 4
Safety Officer, foreman,
Work Authorizing
Competent Person,
Commissioning Manager
Foreman, equipment in
charge.
Injury to personnel and property
damage
Load shall be of manageable size & weight.
Safe way of lifting shall be explained to workers
trough TBM and STARRT.
Hydraulic fork lifts shall be used for heavy or
awkward loads.
Use forklift for heavy loads.
Leather Glover or Rubber Coated
Glover Shall be used.
RISKSCORE
Harm / Consequence /
Parties affected (What can
happen / go wrong)
RISKRATING
SPECIFIC LOCATION
Tasks
(What one does
in logical steps)
Hazards identified with
each task
(What can hurt one /
others?)
PROBABILITY(P)
AREA / PROJECT: EPC of JIC Cooling Plant
Contract #: 098-C58
DATE Assessed: 11th July 2017
Hand Tools, Calibrated Equipments and Lifting slings, shackles
Additional & or Site Controls
(What additional could we do
to reduce the risk?)
Risk Assessment for Testing & Commissioning of overhead Cranes Reviewed date:
Testing and Commissioning of single beam cranes
Chiller Building and RO Plant
SEVERITY(S)
Responsible Person
Site Supervisor
Site supervisor, Leadsman.
Hazards due to awkward working positions/
postures shall be explained to workforce trough
TBM
Proper Access A ladder will be used and will be
secured by helper while working on.
Low
PROBABILITY(P)
Low
SEVERITY(S)
RISKSCORE
Full body harness required 100% tie
off at all times.
Slips, trips, fall,
caught fingers in
between while
rigging the load.
Fire Hazard, fire due to high voltage
Injury to personnel and property
damage
Material Handling.
Injury to personnel and property
damage
Site supervisor, Leadsman
Scaffolding and Operator.
Any Obstruction created should be
immediately removed and Supervisor
will observe the site all the time clear
from any obstruction.
Hot Work Permit shall be obtain from
the main contractor. LOTO
Procedure Shall be Implement while
energizing the cranes for testing and
commissioning.
Electrical Engineer will be made
available on the site during testing
and commissioning.
Work Foreman, Technician,
Store dept. Safety Officer.
Finger injury, body injuries due
to wrong posture.
2
Personal Injury /Property Damage
Supervision to conduct TBT and connect on the
right point, ensure area is clear of obstructions.
Right type of PPE (leather Gloves) will be used for
rigging the load.
Oversize loads. Hands Crush,
Failure of pulley.
Sharp Edges.
2
STARRT Card
Medium
All tools should be double insulated.
All tools will be color coded.
1
Site Preparation
Access and Egress
on site
Injury to personnel
TASK /
OPERATION /
ACTIVITY
DESCRIPTION:
Ergonomic hazards due to
wrong working postures
2
4 8
1
Unsecure platform / Scissor lift
or Ladder
4
RISKRATING
1 1
WITH CONTROLS
Medium
4
RA No: RISK ASSESSMENT:
ROYAL COMMISSION RISK ASSESSMENT FORM
TOOLS &
EQUIPMENT IN USE:
2 2
Current Controls / Safeguards (What do
we do to prevent incidents?)
SNo.
Use of hand tools
Slings and Shackles
Entanglement / Trapping points
Injury to personnel and property
damage
No loose clothing or jewelry near to rotating chuck.
All hand tools to be clean and in good working
order, and checked daily.
Work Site should be clean from any combustible or
flammable material.
Fire Extinguisher shall be available,
Fire Blanket shall be use to minimized the Hazard.
Load lifting
Falling and caught by
suspended load.
Crane failure.
Foul weather Toppling
Injury to personnel and property
damage
Use lifting signals. Barricade the area and use tag
line.
Ensure competent crane operator
Ensure proper lifting equipment used.
Don’t stand under suspended load.
Ensuring crane operator have clear communication.
Put sign board and alert workers
on the operation.
Increase safety awareness
through safety briefing / training.
GRD Training will be provided before
starting Testing.
Site supervisor, Leadsman,
foreman and safety officer,
and Commissioning
Manager
Move the load
for proper
positioning
Hit by object
Restricted visibility
Foul weather
Inadequate lighting
Miscommunication
Injury to personnel and property
damage
Ensure tag line is installed.
Ensure sufficient manpower to handle tag line.
Don’t stand under suspended load.
Ensure the immediate lifting area is cordoned off.
Stop crane movement if load swing is too extensive
Stop work during foul weather.
Use experience-lifting crew for complicated lift.
Swing slowing – observed SWP.
Use whistle for area clearance
and place signboard.
Site supervisor, Leadsman,
foreman and safety officer,
Electrical Engineer and
Commissioning Manager

2. RISKSCORE
Harm / Consequence /
Parties affected (What can
happen / go wrong)
RISKRATING
Tasks
(What one does
in logical steps)
Hazards identified with
each task
(What can hurt one /
others?)
PROBABILITY(P)
Additional & or Site Controls
(What additional could we do
to reduce the risk?)
SEVERITY(S)
Responsible Person
PROBABILITY(P)
SEVERITY(S)
RISKSCORE
RISKRATING
WITH CONTROLS
Current Controls / Safeguards (What do
we do to prevent incidents?)
SNo.
8 4 4
High
16 2 2 Low 4
9 5 5
High
25 1 5 Low 5
1 1
2 2
3 3
4 4
5 5
Site supervisor, Leadsman,
foreman and safety officer,
Electrical Engineer and
Commissioning Manager
Work permit shall be implemented to
control the energy system (LOTO)
Very Likely
3
1
Probability(P)
12 - High
8 - Medium
1
Reviewed by:
Possible
First Aid or slight injury
Approved by:
PROBABILITY (P)
Unlikely
Safety Manager
Recordable, medical and restricted work
Likely
Prepared by:
Rare
Fahim Afroz
Fareed Uddin
4
Std PPE: Hard Hat, Safety Glasses, Safety Shoes, High Visibility Vest, Safety Gloves.
2
Additional PPE: Non Conducted Gloves
multiple fatalities 8 - Medium
2 - Low
Lost time injury or permanent disability
Designation
2
6 - Medium
Contact with ‘live’ electrical
components causing electrical
shock, burns or electrocution.
Injury to personnel and property
damage
Only qualified and competent persons to work on
electrical equipment.
All work on electrical equipment only to be carried
out following isolation.
Employees are competent to undertake the
isolations. This must either be done at the local sub-
station or at the fuse board.
Shall Apply Lock Out Tag Out system as approved
from RC.
11th July 2017
5 - Medium 20- High 25 - High
Dawood Akbar
10 - High5
15 - High
20- High
12 - High
16 - High
15 - High
Single fatality or permanent disability of 3 or more person
Project Manager
6 - Medium
Date
11th July 2017
11th July 2017
4 - Low
4 - Low
Construction Manager
Name
SEVERITY
Electricity:
Electrocution
Risk Rating = Probability
x Severity
SEVERITY
53
1 - Low
2 - Low
3 Low 9 - Medium
3 Low 5 - Med
10 - High
4
4 - Low
Site supervisor, Leadsman,
foreman and safety officer,
and Commissioning
Manager, competent
person.
Assess the weight
and CG of the load.
Arrange proper
lifting gear to be
used.
Hook up lifting gear
as coordinated with
Crane operator.
Wrong Assessment of Weight.
Wrong Selection of Slings.
Falling from height (if rigging is
required to be performed on the
lorry) Improper handling.
Injury to personnel and property
damage
Ensure that the load is within the lorry crane
capacity
Ensure that the lorry can contain the load.
RA Briefing for all workers.
Select proper lifting gear.
Anchor Point Check.
To be carried out be qualified rigger.
Pipes must be strapped and secured.
Appropriate PPE used (hand Glove etc.)
Select correct lifting gear for the task (size and
capacity)
All loose items on the lorry must be secured /
removed.
Reconfirmed the weight of load by
second party
Keep clear from any unauthorized
personnel.
Lifting can only be carried out with
the recommended lifting gears and
lifting machines.
Increase safety awareness through
safety briefing / training.
Page 2 Safety