Lifting risk assessment

1. TASK RISK ASSESSMENT
ENTER COMPANY NAME
TASK TITLE: Tail Lifting of Equipments Date:
Activity: Lifting & Rigging TRA.
Location:
Description: Lifting & placement of Equipments using Tail Lift method
S/
No
.
HAZARD HAZARD EFFECT
RISK
EVALUATION
(Refer to
Evaluation form) CONTROLS
ACTION TO BE TAKEN
RESIDUAL
RISK
AL
AR
P
Y/
N
S P R DESCRIBE ACTION MANPOWER S P R
1.
Unskilled Workers
1. Personal
injury,
2. accident
F 6 8
1. Skilled workforce
deployed.
1. Ensure the workers involved in the
lifting activity are trained, qualified and
competent to carry out the work safely.
SPA: Lifting &
Rigging
Supervisor,
Safety
Watchman
F 3 5 Yes
2
Improper Crane
setup in
Personnel
injury. /
damage to
other tank
F 6 8
Never stand between
the load and a barrier.
Place Crane on leveled &
compacted ground with
fully extended out
riggers on wooden
sleepers.
1. Position of the crane will be controlled
by sup. Do a 360 deg swing, disengage
swing brake at 0, 90, 270, 360, to check
crane leveling.
2. Follow controls for exclusion zone as
marked on lifting plan.
3.Inspect/ checklist the equipment
(crane/ gears) before the lift, Tool box to
share movement arrangement with crane
driver/ operator/lookout/ supervisor
Certified
Riggers.
Competent
Rigging & Lifting
Supervisor.
F 3 5 Y
2. Struck with crane
during movement
Personal injury,
Damage to the
Equipment
G 6 7
1. Look outs deployment
2. Slow reverse
movement.
3. Reverse alarm
functional.
4. Defensive driving
certified operator
1. Look out to be deployed for safe
reverse movement.
2. Look out should use reflective vest.
2. Reverse alarm should be used during
reverse movement.
3. Boom should be closed during any
movement of the crane.
4. Follow the speed limits (5 Km/Hr) as
per UEPL standard for cranes.
SPA: Lifting &
Rigging
Supervisor,
Safety
Watchman
Lookouts.
G 2 3 Yes

2. 3.
Crane collapse due
to poor ground
condition
Property
damage,
personal injury
F 5 7
1. Assess the ground
condition prior to lift.
1. Place crane on leveled/compacted
ground with fully extended outriggers.
2. Provide wooden pads underneath the
float pads of outriggers with area at least
2 times larger than that of float pad area.
4. If the poor ground conditions
encountered change the location.
5. In case of soggy conditions do not
perform the lift.
6. Don’t setup crane outrigger directly
above underground facility.
7. Always provide concrete slabs /ramps
for crossing over surface tubing/pipeline.
The should be designed so that
tubing/pipeline never takes the load
upon crane/trailer crossover
SPA: Lifting &
Rigging
Supervisor,
Safety
Watchman
F 3 5 Yes
4.
Damaged lifting
gears
Lifting Collapse,
Serious
personal
injury/Fatality
E 4 7
1. Pre Use inspection of
lifting accessories &
equipments.
2. Check the valid 3rd
party certification.
1. Ensure all lifting gears should be third
party certified.
2. Inspect all Lifting equipment and
accessories before any lifting activity
3. For choking of pipe spools with wire
rope sling, ensure proper anchorage with
the help of bulldog clamps
Check sling angles (with horizontal) are
equal to or greater then 45 deg.
De-rate WLL of shackles, slings for
different angles/configurations/modes
For single/double choker reduce the sling
SWL by 20%.
SPA: Lifting &
Rigging
Supervisor,
Safety
Watchman
E 2 5 Yes
5.
Falling / Slipping of
load
Physical Injury,
Load Hit with
Existing Piping.
G 6 7
Lifting plan, Weight of
load should be known,
Trail Lift
Slowly raise / lower the load, Lifting plan
should be available at site Lifting gear
certification, trial lift.
2.Rigging study should be available at job
site
Safety
Supervisor,
Rigger,
Banks man,
Supervisor
G 2 3
Yes
6.
Unnecessary
movement of
personnel
Personal Injury G 6 7
1.Area cordon off
2.No parallel activities
1. Area to be cordoned off with full time
supervision.
2. Stop other activities in that working
area.
Safety
Supervisor,
Banks man
G 2 3 Yes
7.
Weather
conditions
Equipment
stuck in muddy
area due to
rain, High Wind
speed
F 5 7
1.Site/area/location
survey before moving
equipment at site i.e.
Soil condition
1. Rigger/signal/outlook man visit site
before moving equipment at site.
2. HSE supervisor will ensure wind speed
limit before starting lifting operation if
wind speed exceeds from 25 knots TRA
should be revised.
Rigging
Sup,(SPA)
Crane Opt, HSE
Sup
F 3 5 Yes

3. 2.Wait till clear visibility
achieved (in case of wind
storm)
3. Observe plant wind
speed limit before any
lifting operations.
3. No lifting if wind speed cross 30 knots
4. Wind speed Reading should be from
radio room or look out for wind sock.
Wind sock generally gets horizontal if
wind speeds are equal to or above 15
knots.
8. SIMPOS
Injuries,
Fatalities
E 7 10
Cross reference this task
with all relevant PTW's,
plans certificates one
day before job execution
subject to SIMPOS
operation
Conduct a permit planning meeting with
stakeholders one day before job
execution
Stop all SIMOP activities that fall within
the barricaded area of crane
Rigging Sup,
Crane
Operator,
Safety Watch
E 2 5 Yes
9 Crane Overload
Crane Toppling,
Structural
Failure,
Damage to
other tank,
Personnel
injury/fatality
F 6 8
Tool box talk sharing the
sequence of lift as
mentioned in lifting plan,
load chart,
Check the calibration of
SLI prior to lift.
Define exclusion zone
Check work radius prior to lift see if they
tally with the lifting plan, in case of any
variation reposition the crane.
Perform trial lift (inch the load to check
stability and verify the weight of the load
with SLI) in accordance with the lift plan.
Keep everyone out of the exclusion zone.
Competent
Lifting
Supervisor,
Certified riggers
Safety watch
(spotters)
F 4 6 Y
10
Inadequate or
inoperative safety
devices
Equipment
damage due to
overload,
Plant/facility
damage
G 6 8
Perform functional test
of mobile crane, verify
SLI readouts with proper
tools
Check whether ATB is working (audible
alarm and cut-off)
Verify SLI boom angle readout with angle
finder, Radius readout with measuring
tape, boom length with load chart (main
boom), actual load with crane hook load
or if possible test load prior to lift.
Check whether correct falls are selected
on SLI display.
Crane operator,
Rigging and
Lifting
Supervisor
G 4 5 Y
GENERAL COMMENTS: Abbreviations
1. TBT will be conducted prior to job start. SPA: Single Person Accountable
2. Unauthorized entry of the person not allowed in work premises. ATB: Anti-Block
3. PPE’s should be use (safety helmet, goggle, gloves, safety shoes ,safety harness, Face shield, welding helmet, SWL: Safe Working Load
Welding gloves,) SLI: Safe Load Indicator
4. Stand by vehicle must be present at the site in case of emergency. SIMOPS: Simultaneous Operation
5. Adequate cold drinking water readily is available at the site to prevent dehydration.
6. Housekeeping of the area should be done on prior basis before and after completion of job.
NAME OF TEAM MEMBERS
( Manager)
(Rigging & Lifting Supervisor)
(Hse Engineer/officer)
Signature RISK ASSISMENT APPROVAL
I’m satisfied that the safeguard put in place will reduce the level of Risk to an acceptable level
and the Task/Action is permitted to proceed.
Reviewed by: ____________
Date: ________________________ Time: ____________________

4. S = Severity; P = Probability, R = Risk
Authorizing
Signatory: _______________ DATE: ________________