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Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 1 of 7
Job Hazard Analysis
DATE:
15/11/2022
JHA No: 01
Revision: 00
PTW
IC
CONTRACTOR: KT – Kinetics Technology Angola SUBCONTRACTOR: PROMETIM
PROJECT: New LPG Chloride treaters and De-Ethanizer section POINT OF CONTRACT: Jesus António
WORK LOCATION: Flare Area PHONE/RADIO: 923 886 661/ 2652
JOB DESCRIPTION: De-Ethanizer Section Foundation Execution
1. Manual excavation w/ hand tools
2. Mechanical excavation w/ Mini Excavator
3. Confined space entry arrangements
4. Embankment
5. Compaction w/ Manual Compactor
6. Lean concrete pouring
7. Rebar frame assembly
8. Formwork
9. Topographical Survey
10. Concrete pouring
11. Formwork removal
12. Bitumen coating application
13. Backfilling
PLANNED HIGH RISK CONSTRUCTION ACTIVITY (METHOD OF STATEMENT AVAILABLE) NO YES (mark below):
Working At Heights (>1.8m) Working On Roof (Pitch >10°) Entering Excavation (>1.5m Deep) Confined Space Work (Non-Permit)
Using A Hazardous Substance Hot Work Activity (Permit Required) Pre-Op Equip. Work (Permit Required) Lock-Tag-Try Activity (Permit Required)
EMERGENCY ACTION: Communicate “MAY-DAY” on channel 1.
In the event of an injury incident, is a member of the team First Aid Qualified? YES NO If yes, who? Jesus António / Yuri Nzinga Casimiro/Samuel Paulo
Location where injured personnel may receive treatment: MINOR INJURY: On-Site by First Aid Qualified Person
SERIOUS INJURY: KT Site Clinic
COMPLETED BY: REVIEWED BY:
No Name Signature Position Date No Name Signature Position Date
1 Jesus António QHSE Manager 15.11.2022 1 Hélio Chaínho KT HSE Manager
2 2 Daniel Mpembele KT HSE Superintendent
3 3
4 4
5 5
(NOTE: Work SHALL NOT begins until JHA is signed and dated by an HSE staff member).
Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 2 of 7
P.P.E REQUIREMENTS PLANT, EQUIPMENT & TOOLS FOR JOB TAGGING & SIGNS PERMITS & INSTRUCTION
Hard Hat Gloves – Nitrile Ladder Mini Excavator Men Working Above Instructions/ procedures
Clear Safety Glasses Gloves – Welding Hand Tools Mobile Crane Barrier Mesh Cold Work Certificate
Hearing Protection Gloves – Impervious Impact wrench Slings Flagging Hot Work Certificate
Steel-Capped Boots Welder mask Welding Machine Soil Compactor Hard Barricades Excavation Certificate
High Visibility Clothing Face Shield Gouging equipment Sand bucket Heavy Lifting Signs
Confined Space
Certificate
Flame-Retardant Clothing Dust Mask Oxy-acetylene equip. Concrete Pump Personnel Danger Tags Electrical Certificate
Tinted Safety Glasses Air Purifying Respirator Grinder Concrete lorry Out of Service Tags Heavy Lift Certificate
Goggles SCBA Man Basket Vibrators MSDS Hazardous Work Permit
Life Vest
Full Body Harness with
two Lanyard
Fire Extinguisher Power Source
Confined Space Entry
Signs
Gas Test Log
Gloves – Leather Cold Weather Outerwear Fire Blanket Air compressor Warning Signs Confined Space Entry Log
HAZARDOUS ENERGIES LIST HIGH RISK CATEGORY
Electrical
Power Lines
Static Charges / lightning
Energized Equipment
Wiring
Batteries
L
Mechanical
Motors
Rotating equipment
Drive belts
Compressed springs
L
Radiation
Lighting issues
Welding arc
X-rays
Flare radiation
Solar rays
M
Biological
Insects/ animals
Bacteria
Viruses
Blood Borne Pathogens
Improper food handling
L Work at height NA Access/ Egress M Hot Work L
Temperature
Open Flame
Ignition Sources
Hot or Cold Surfaces
Stream
Friction
Weather Condition
L
Motion
Motor vehicles
Equipment
movement
Flowing water
Wind
Body position, Lifting
M
Chemical
F Inert gas/ Low/ High oxygen
F Combustibles
Flammable explosives vapors
Vapor/ Dust/ Fumes
Reactive hazards
Carcinogens or toxics
M
System
Lone worker
Protected sites
Restricted Access/ Egress
L
Mobile
equipment
M
Isolation of
Hazardous
Energy
NA Excavation M
Sound
Equipment noise
Vibration
Impact Noise
L
Pressure
Compressed cylinders
Hoses
Pneumatic/ hydraulic
L
Gravity
Falling objects
Roof/ Earth Collapse
Body/ Tripping or falling
M
Other
___________________________
___________________________
NA
Confined Space
Entry
M
Lifting and
Rigging
NA Fit for duty NA
Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 3 of 7
Work Method Step
Describe the task step by
step
Hazard / Risk
What are the hazards of each step?
Control Methods & Monitoring
What hazard safe guards will be used?
How will the effectiveness of the controls be determined? (Inspection & ongoing monitoring)
Pre-Construction
Safety Meeting
1. Hazards specific to site
conditions based on assigned work
location, area layout, and adjacent
areas.
2. Heat from flare; heat
stress/dehydration;
1. All employees assigned to this task will attend a pre – construction safety meeting, which will include the pertinent JHAs,
types of potential hazards, and actual hazards present and control for those hazards; The JHA must be reviewed in a
daily basis by supervisors and all workers on site; Ensure that all workers involved have proper training for jobs that will
perform and a perfect sense of the occupational hazards they may face in carrying out these activities; Promptly report
any abnormally to your supervisor or unsafe conditions; cooperate with HSE personnel, accepting their instructions;
Review and be familiar with Emergency Response Plan. Test communications daily with contacts; Remind all personnel
of their responsibility to immediately stop and correct all unsafe actions by their colleagues; ensure safety issues don’t
go unresolved.
2. Wear appropriate clothing – cotton coverall – Fire retardant; Reduce time of exposure to direct sunlight; Drink plenty
of water to prevent dehydration; Make the necessary breaks under the shade to prevent heat stress, never less than
once per hour.
1) Manual excavation w/
hand tools
1. Pinch-point hazards/Bodily Injury;
2. Slip, trip and fall hazards;
3. Electrocution
1. Keep personnel clear of pinch-points areas. Utilize appropriate PPE (hard hat, safety glasses, gloves, steel capped boots,
hearing protection, fire protection and hi-visibility clothes); Ensure hand tools inspection and respective colour coding;
2. Ensure the good housekeeping; Remove debris from the area daily; Keep walkways unobstructed, keep the operation
area clear;
3. Ensure to have a specific Permit-to-work from SONANGOL/ KT before to start the excavation; If case of finding buried
cables, ensure the activity will be suspended, and immediacy report to KT Supervisor;
2) Mechanical excavation
w/ Mini Excavator
1. Running over;
2. Damage equipment, fire hazard;
3. Improper mini excavator
placement;
4. Environmental damage potential;
Oil spill from the equipment
5. Slip, trip and fall hazards;
6. Miscommunication;
7. Slop collapse;
8. Fall from height;
1. Ensure Flagman is assigned to follow the equipment; Ensure that area is clear of personnel prior to manoeuvring; No
personnel shall be allowed to cross the moving equipment; Ensure to identify and mark pedestrian walkway, or to
barricade equipment area; Personnel will be kept clear of machinery in operation, minimum - 5 meters.
2. Use equipment checklist to verify the conditions of the mini excavator prior to use. Ensure a fully charged fire extinguisher
in the equipment;
3. Check stability of ground. Look for any sign of settlement. Ensure equipment sits on even ground. Identify possible
underground utilities (sewer line, cable, duct bank, pipes, etc.). Ensure the mini excavator operator are totally qualified
and authorized to complete assigned tasks;
4. Ensure spill kits are maintained at the work area sufficient for the clean-up of any spilled chemical from the equipment
in use; Immediately clean-up any spill;
5. Use three-point contact when accessing the operators cab. Keep both the cab and the ground free of any loose objects;
Ensure the good housekeeping; Remove debris from the area daily; Keep walkways unobstructed, keep the operation
area clear;
6. Ensure the operator maintains a clear line of sight for visual communication; Ensure that all equipment to be used have
audible warning signal and back-up alarm;
7. Ensure to implement proper protective measures, as battering, shoring or benching, according to method of statement;
Keep excavated materials or equipment at least 2 meters away from the edge of excavations;
8. Ensure installation of hard barricading around excavation perimeter; Provide warning signs to alert operators of the
edge of an excavation; Prohibit employees under loads that are handled by digging equipment.
Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 4 of 7
Work Method Step
Describe the task step by
step
Hazard / Risk
What are the hazards of each step?
Control Methods & Monitoring
What hazard safe guards will be used?
How will the effectiveness of the controls be determined? (Inspection & ongoing monitoring)
3) Confined space entry
arrangements
1. Confined Space Entry /
atmospheric hazard
2. Access/ egress conditions
1. Ensure all personnel required to enter the confined space are appropriately trained and briefed on all known and
potential hazards prior to entry. Prior to entry, the atmosphere in the confined space shall be tested first for oxygen
deficiency, then flammability, and finally for toxicity. Locate, and communicate established areas containing emergency
response equipment; Entry logbook available; Ensure that a man-watch is assigned; Permit Work must be issued and
approved by a competent person; Ensure stationary gas detectors are placed inside the excavation;
2. Ensure proper access conditions are in place;
4) Embankment
Equipment:
- Mini Excavator
1. See hazards in step 2); 1. See control measures in step 2);
5) Compaction w/
Manual Compactor
1. Pinch-points / puncture and bodily
injury;
2. Dust exposure
3. Noise exposure
4. Fire potential
1. Ensure the use appropriate tools. Keep hands / fingers/ body parts out of the pinching area; Identify and communicate
pinch- and crush-points; No loose clothing or jewellery. Hold the compactor firmly with both hands; Inspect equipment
prior to use;
2. Utilize appropriate PPE (Dust mask);
3. Utilize appropriate PPE (earmuffs);
4. Ensure the removal of flammable material from work area prior to start the task; Ensure that a fire extinguisher is
nearby; Locate, and communicate established areas containing emergency response;
6) Lean concrete pouring
1. Damage vehicle, fire hazard;
2. Running over;
3. Slip, trip and fall hazards;
4. Pinch- points and puncture
hazards/ Bodily Injury; Foreign
object in the eyes
5. Environmental damage potential;
1. Ensure that area is clear of personnel prior to manoeuvring. No personnel shall be allowed to cross the moving
equipment. Ensure that the transit mixer is choked prior to start pouring.
2. Ensure the presence of a flagman to assist the movement of concrete lorry within the work, as well as in places that
interferes with the others operations.
3. Provide for the placing protection (mushrooms) at the ends of the irons, rebar caps appropriately placed. Use
appropriate tools.
4. Keep personnel clear of pinch-points areas. Utilize appropriate PPE (hard hat, safety glasses, gloves, steel capped boots,
hearing protection, fire protection and hi-visibility clothes). A small eye wash station must be near the workplace.
5. While equipment are in operation, ensure spill kits are maintained at the work area sufficient for the clean-up of all
machineries in use;
7) Rebar frame assembly
(Including preparation
of rebars with bending
and cutting machines
at laydown area)
1. Slip, trip and fall at same level;
2. Cuts, pinch points, crush, eyes
and bodily injuries;
3. Electrical Shock;
1. Ensure the good housekeeping; Remove rebar debris from the area daily; Keep walkways unobstructed, keep the
operation area clear;
2. Always use the proper PPE: Safety glasses and safety gloves; Identify and communicate pinch- and crush-points. Ensure
personnel are cognizant of and keep themselves clear of pinch-points; Do not touch bending area of bending machine;
Disconnect the plug from the power source before making any adjustments, changing accessories, maintenance, etc;
Use only proper parts of the equipment, do not make any change in the original parts; Do not remove the guard- shield
or prevent is good operation in any condition; Before the cutting / bending, check if the cutting area is clear and the
guard- shield in place; Operator in good position, be careful, avoid the position between the rebar and the machine, in
different angles, crush and serious injuries shall occur; Check working condition of pedal control. No employee shall
come closer to the machine other than the authorized operator. No loose clothing, jewelry, or other objects that may
snug with the rebar or rotating part of the machine.
Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 5 of 7
Work Method Step
Describe the task step by
step
Hazard / Risk
What are the hazards of each step?
Control Methods & Monitoring
What hazard safe guards will be used?
How will the effectiveness of the controls be determined? (Inspection & ongoing monitoring)
4. Fall of materials;
5. Pinch-points /
puncture/impaling rebar
ends/cuts;
3. Bending and cutting machine must be properly earthed; Protect the equipment from the weather conditions; Ensure
the good condition of all electrical installation; Avoid the contact of electrical installation with wet surfaces; Ensure the
use of GFCI protection outlet in good condition; Any maintenance/repair on the equipment shall be done by competent
person only.
4. If it is anticipated that work will be extended by night period, sufficient lighting system shall be provided. Ensure that
the lighting is adequate and covers the entire workspace.
5. Verification for the correct positioning of the iron frame shall be done; Ensure the use of rebar caps (mushrooms) at the
protruding ends of the reinforcing bar to prevent injury or impalement; Ensure the use appropriate tools; Use
appropriate PPE (safety gloves) and avoid handling sharp items or material; Ensure that tie-wire ends are properly bents;
8) Formwork assembly
Equipment:
• Compressor
1. Slip, trip and fall hazards;
2. Fall of materials;
3. Pinch-points / puncture;
4. Chemical burn potential;
5. Pressurized air from compressor/
Struck by air hose (cleaning);
6. Struck by air hose whipping
1. Ensure that the type of formwork to be used was selected according to the element and the environment where it will
be built; Keep the work area clean and tidy, the waste must be packed in containers or appropriate places and sent
periodically to the outside;
2. Ensure the use of appropriate tools.
3. Ensure the placing protection (mushrooms) at the ends of the irons. Ensure the use appropriate tools. Use appropriate
PPE, like: safety gloves, avoid handling sharp item or material. Ensure that tie-wire ends are properly bents;
4. Ensure that the worker is positioned in the upwind direction when releasing chemical agent (oil). Use of appropriate PPE.
Follow instruction/information written on the MSDS;
5. Ensure that hoses are secured with whip checks. Never use pressurized air to dust off clothing. Ensure that employees
are at a safe distance from the area where cleaning with the use of compressed air is in progress. See control methods
from Step 4(2) Hose Disconnection; Use appropriate PPE (face shield);
6. Ensure all involved employees are properly trained regarding the use of pneumatic tools; Ensure the use of proper tools,
hoses, couplings and accessories; Whip checks to be applied on each connection, and one worker to be positioned near
to compressor’s shut-off valve; A pre-use inspection must be done prior to start the activity.
9) Topographical Survey
1. Slip, trip and fall hazards;
2. Cuts and lacerations form debris,
work tools / materials;
3. Event of emergency
depressurization;
4. Fire/Explosion from ignition
sources
5. Exposure to light radiation from
flare
6. Hit by moving vehicle/equipment
7. Poor communication or poor
emergency awareness;
8. Simultaneous Operations
(SIMOPS)
1. Keep area free of slipping or tripping hazards; Never walk on the edge of the dock.
2. Avoid areas likely to be slippery such as unstable ground, wet rocks or sloped areas; Never take shortcuts across the
ditch. Watch out for existing post holes. Use appropriate PPE, like: hearing protection, safety gloves, avoid handling sharp
item or material;
3. Evacuate immediately; See wind direction; In contact with the control room by means of radio communication;No alone
worker / buddy system.
4. Use of cell phone, camera, lighter and other sources of ignition is prohibited.
5. Never stare on flare. Wear dark safety glasses.
6. Watch out whenever working by the road or crossing the road.
7. Be familiar with the emergency siren. Follow emergency protocol when an emergency alarm is detected. Know the
emergency contacts.
8. Coordinate/communicate with the other parties who may be working in the area or equipment passing by the area. Stop
the work until proven it is safe to resume the task.
Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 6 of 7
Work Method Step
Describe the task step by
step
Hazard / Risk
What are the hazards of each step?
Control Methods & Monitoring
What hazard safe guards will be used?
How will the effectiveness of the controls be determined? (Inspection & ongoing monitoring)
10) Concrete pouring
Equipment:
- Transit mixer
- Concrete pump car
- Vibrator
1. Damage vehicle, fire hazard;
2. Running over;
3. Slip, trip and fall hazards;
4. Pinch- points and puncture
hazards/ Bodily Injury; Foreign
object in the eyes
5. Environmental damage potential;
6. Electrical shock
1. Ensure that area is clear of personnel prior to maneuvering; No personnel shall be allowed to cross the moving
equipment. Ensure that the transit mixer is choked prior to start pouring.
2. Ensure the presence of a flagman to assist the movement of concrete lorry within the work, as well as in places that
interferes with the others operations.
3. Provide for the placing protection (mushrooms) at the ends of the irons, rebar caps appropriately placed. Use
appropriate tools.
4. Keep personnel clear of pinch-points areas. Utilize appropriate PPE (hard hat, safety glasses, gloves, steel capped boots,
hearing protection, fire protection and hi-visibility clothes). A small eye wash station must be near the workplace.
5. While equipment are in operation, ensure spill kits are maintained at the work area sufficient for the clean-up of all
machineries in use;
6. Ensure visual inspection of vibrators prior to use;
11) Formwork removal
1. Slip, trip and fall hazards;
2. Fall of materials;
3. Pinch- points and puncture
hazards/ Bodily Injury;
4. Shoring and formwork collapse.
1. Ensure to follow logical pre-established steps. Observe proper piling of materials.
2. Ensure the proper storage of materials during the formwork removal operations.
3. Ensure the use appropriate tools. Use appropriate PPE, like: safety gloves, avoid handling sharp item or material.
Ensure that the existing nails in the wood used will be removed or smashed. Ensure that the formwork removal will
be done by using pluck nails or crowbar with appropriate size enough to leverage the boards without risk of
overexertion for workers. Watch out for protruding objects during the dismantling of formworks.
4. Ensure that the removal of the formwork is made of slowly and carefully.
12) Bitumen coating
application
1. Eyes and Skin Irritation
2. Slip, trip and fall hazards;
3. Environmental concern
1. Prior the use of the bitumen coating, ensure that all employees involved are aware of the hazards mentioned in the
MSDS of the product. Utilize appropriate PPE (hard hat, safety glasses, nitrile gloves, proper mask, steel capped boots).
2. Ensure good housekeeping conditions and appropriate storage of tools and equipment.
3. Prevent any chemical spillage. In the event of spill, immediate clean-up shall be done; Dispose all empty chemical
containers properly.
13) Backfilling
Equipment:
Mini Excavator
1. See hazards in step 2); 1. See control measures in step 2);
Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 7 of 7
REVIEWED VIA TOOLBOX BY THE FOLLOWING PERSONNEL:
Agreement: Signatures below, we agree that we have analyzed the document related to do the job and we know about the hazards and preventive measures, so we are committed to enforce them.
Toolbox Talk Topic: Date:
No Name Signature Position Date No Name Signature Position Date
1 19
2 20
3 21
4 22
5 23
6 24
7 25
8 26
9 27
10 28
11 29
12 30
13 31
14 32
15 33
16 34
17 35
18 36
ADDITIONAL HAZARDS IDENTIFIED / CONTROL MEASURES REQUIRED AFTER ONSITE
STEPS DESCRIPTION HAZARD MITIGATION ACTION

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JSA01_De-Ethanizer_Foundation_Execution_Rev00.pdf

  • 1. Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 1 of 7 Job Hazard Analysis DATE: 15/11/2022 JHA No: 01 Revision: 00 PTW IC CONTRACTOR: KT – Kinetics Technology Angola SUBCONTRACTOR: PROMETIM PROJECT: New LPG Chloride treaters and De-Ethanizer section POINT OF CONTRACT: Jesus António WORK LOCATION: Flare Area PHONE/RADIO: 923 886 661/ 2652 JOB DESCRIPTION: De-Ethanizer Section Foundation Execution 1. Manual excavation w/ hand tools 2. Mechanical excavation w/ Mini Excavator 3. Confined space entry arrangements 4. Embankment 5. Compaction w/ Manual Compactor 6. Lean concrete pouring 7. Rebar frame assembly 8. Formwork 9. Topographical Survey 10. Concrete pouring 11. Formwork removal 12. Bitumen coating application 13. Backfilling PLANNED HIGH RISK CONSTRUCTION ACTIVITY (METHOD OF STATEMENT AVAILABLE) NO YES (mark below): Working At Heights (>1.8m) Working On Roof (Pitch >10°) Entering Excavation (>1.5m Deep) Confined Space Work (Non-Permit) Using A Hazardous Substance Hot Work Activity (Permit Required) Pre-Op Equip. Work (Permit Required) Lock-Tag-Try Activity (Permit Required) EMERGENCY ACTION: Communicate “MAY-DAY” on channel 1. In the event of an injury incident, is a member of the team First Aid Qualified? YES NO If yes, who? Jesus António / Yuri Nzinga Casimiro/Samuel Paulo Location where injured personnel may receive treatment: MINOR INJURY: On-Site by First Aid Qualified Person SERIOUS INJURY: KT Site Clinic COMPLETED BY: REVIEWED BY: No Name Signature Position Date No Name Signature Position Date 1 Jesus António QHSE Manager 15.11.2022 1 Hélio Chaínho KT HSE Manager 2 2 Daniel Mpembele KT HSE Superintendent 3 3 4 4 5 5 (NOTE: Work SHALL NOT begins until JHA is signed and dated by an HSE staff member).
  • 2. Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 2 of 7 P.P.E REQUIREMENTS PLANT, EQUIPMENT & TOOLS FOR JOB TAGGING & SIGNS PERMITS & INSTRUCTION Hard Hat Gloves – Nitrile Ladder Mini Excavator Men Working Above Instructions/ procedures Clear Safety Glasses Gloves – Welding Hand Tools Mobile Crane Barrier Mesh Cold Work Certificate Hearing Protection Gloves – Impervious Impact wrench Slings Flagging Hot Work Certificate Steel-Capped Boots Welder mask Welding Machine Soil Compactor Hard Barricades Excavation Certificate High Visibility Clothing Face Shield Gouging equipment Sand bucket Heavy Lifting Signs Confined Space Certificate Flame-Retardant Clothing Dust Mask Oxy-acetylene equip. Concrete Pump Personnel Danger Tags Electrical Certificate Tinted Safety Glasses Air Purifying Respirator Grinder Concrete lorry Out of Service Tags Heavy Lift Certificate Goggles SCBA Man Basket Vibrators MSDS Hazardous Work Permit Life Vest Full Body Harness with two Lanyard Fire Extinguisher Power Source Confined Space Entry Signs Gas Test Log Gloves – Leather Cold Weather Outerwear Fire Blanket Air compressor Warning Signs Confined Space Entry Log HAZARDOUS ENERGIES LIST HIGH RISK CATEGORY Electrical Power Lines Static Charges / lightning Energized Equipment Wiring Batteries L Mechanical Motors Rotating equipment Drive belts Compressed springs L Radiation Lighting issues Welding arc X-rays Flare radiation Solar rays M Biological Insects/ animals Bacteria Viruses Blood Borne Pathogens Improper food handling L Work at height NA Access/ Egress M Hot Work L Temperature Open Flame Ignition Sources Hot or Cold Surfaces Stream Friction Weather Condition L Motion Motor vehicles Equipment movement Flowing water Wind Body position, Lifting M Chemical F Inert gas/ Low/ High oxygen F Combustibles Flammable explosives vapors Vapor/ Dust/ Fumes Reactive hazards Carcinogens or toxics M System Lone worker Protected sites Restricted Access/ Egress L Mobile equipment M Isolation of Hazardous Energy NA Excavation M Sound Equipment noise Vibration Impact Noise L Pressure Compressed cylinders Hoses Pneumatic/ hydraulic L Gravity Falling objects Roof/ Earth Collapse Body/ Tripping or falling M Other ___________________________ ___________________________ NA Confined Space Entry M Lifting and Rigging NA Fit for duty NA
  • 3. Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 3 of 7 Work Method Step Describe the task step by step Hazard / Risk What are the hazards of each step? Control Methods & Monitoring What hazard safe guards will be used? How will the effectiveness of the controls be determined? (Inspection & ongoing monitoring) Pre-Construction Safety Meeting 1. Hazards specific to site conditions based on assigned work location, area layout, and adjacent areas. 2. Heat from flare; heat stress/dehydration; 1. All employees assigned to this task will attend a pre – construction safety meeting, which will include the pertinent JHAs, types of potential hazards, and actual hazards present and control for those hazards; The JHA must be reviewed in a daily basis by supervisors and all workers on site; Ensure that all workers involved have proper training for jobs that will perform and a perfect sense of the occupational hazards they may face in carrying out these activities; Promptly report any abnormally to your supervisor or unsafe conditions; cooperate with HSE personnel, accepting their instructions; Review and be familiar with Emergency Response Plan. Test communications daily with contacts; Remind all personnel of their responsibility to immediately stop and correct all unsafe actions by their colleagues; ensure safety issues don’t go unresolved. 2. Wear appropriate clothing – cotton coverall – Fire retardant; Reduce time of exposure to direct sunlight; Drink plenty of water to prevent dehydration; Make the necessary breaks under the shade to prevent heat stress, never less than once per hour. 1) Manual excavation w/ hand tools 1. Pinch-point hazards/Bodily Injury; 2. Slip, trip and fall hazards; 3. Electrocution 1. Keep personnel clear of pinch-points areas. Utilize appropriate PPE (hard hat, safety glasses, gloves, steel capped boots, hearing protection, fire protection and hi-visibility clothes); Ensure hand tools inspection and respective colour coding; 2. Ensure the good housekeeping; Remove debris from the area daily; Keep walkways unobstructed, keep the operation area clear; 3. Ensure to have a specific Permit-to-work from SONANGOL/ KT before to start the excavation; If case of finding buried cables, ensure the activity will be suspended, and immediacy report to KT Supervisor; 2) Mechanical excavation w/ Mini Excavator 1. Running over; 2. Damage equipment, fire hazard; 3. Improper mini excavator placement; 4. Environmental damage potential; Oil spill from the equipment 5. Slip, trip and fall hazards; 6. Miscommunication; 7. Slop collapse; 8. Fall from height; 1. Ensure Flagman is assigned to follow the equipment; Ensure that area is clear of personnel prior to manoeuvring; No personnel shall be allowed to cross the moving equipment; Ensure to identify and mark pedestrian walkway, or to barricade equipment area; Personnel will be kept clear of machinery in operation, minimum - 5 meters. 2. Use equipment checklist to verify the conditions of the mini excavator prior to use. Ensure a fully charged fire extinguisher in the equipment; 3. Check stability of ground. Look for any sign of settlement. Ensure equipment sits on even ground. Identify possible underground utilities (sewer line, cable, duct bank, pipes, etc.). Ensure the mini excavator operator are totally qualified and authorized to complete assigned tasks; 4. Ensure spill kits are maintained at the work area sufficient for the clean-up of any spilled chemical from the equipment in use; Immediately clean-up any spill; 5. Use three-point contact when accessing the operators cab. Keep both the cab and the ground free of any loose objects; Ensure the good housekeeping; Remove debris from the area daily; Keep walkways unobstructed, keep the operation area clear; 6. Ensure the operator maintains a clear line of sight for visual communication; Ensure that all equipment to be used have audible warning signal and back-up alarm; 7. Ensure to implement proper protective measures, as battering, shoring or benching, according to method of statement; Keep excavated materials or equipment at least 2 meters away from the edge of excavations; 8. Ensure installation of hard barricading around excavation perimeter; Provide warning signs to alert operators of the edge of an excavation; Prohibit employees under loads that are handled by digging equipment.
  • 4. Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 4 of 7 Work Method Step Describe the task step by step Hazard / Risk What are the hazards of each step? Control Methods & Monitoring What hazard safe guards will be used? How will the effectiveness of the controls be determined? (Inspection & ongoing monitoring) 3) Confined space entry arrangements 1. Confined Space Entry / atmospheric hazard 2. Access/ egress conditions 1. Ensure all personnel required to enter the confined space are appropriately trained and briefed on all known and potential hazards prior to entry. Prior to entry, the atmosphere in the confined space shall be tested first for oxygen deficiency, then flammability, and finally for toxicity. Locate, and communicate established areas containing emergency response equipment; Entry logbook available; Ensure that a man-watch is assigned; Permit Work must be issued and approved by a competent person; Ensure stationary gas detectors are placed inside the excavation; 2. Ensure proper access conditions are in place; 4) Embankment Equipment: - Mini Excavator 1. See hazards in step 2); 1. See control measures in step 2); 5) Compaction w/ Manual Compactor 1. Pinch-points / puncture and bodily injury; 2. Dust exposure 3. Noise exposure 4. Fire potential 1. Ensure the use appropriate tools. Keep hands / fingers/ body parts out of the pinching area; Identify and communicate pinch- and crush-points; No loose clothing or jewellery. Hold the compactor firmly with both hands; Inspect equipment prior to use; 2. Utilize appropriate PPE (Dust mask); 3. Utilize appropriate PPE (earmuffs); 4. Ensure the removal of flammable material from work area prior to start the task; Ensure that a fire extinguisher is nearby; Locate, and communicate established areas containing emergency response; 6) Lean concrete pouring 1. Damage vehicle, fire hazard; 2. Running over; 3. Slip, trip and fall hazards; 4. Pinch- points and puncture hazards/ Bodily Injury; Foreign object in the eyes 5. Environmental damage potential; 1. Ensure that area is clear of personnel prior to manoeuvring. No personnel shall be allowed to cross the moving equipment. Ensure that the transit mixer is choked prior to start pouring. 2. Ensure the presence of a flagman to assist the movement of concrete lorry within the work, as well as in places that interferes with the others operations. 3. Provide for the placing protection (mushrooms) at the ends of the irons, rebar caps appropriately placed. Use appropriate tools. 4. Keep personnel clear of pinch-points areas. Utilize appropriate PPE (hard hat, safety glasses, gloves, steel capped boots, hearing protection, fire protection and hi-visibility clothes). A small eye wash station must be near the workplace. 5. While equipment are in operation, ensure spill kits are maintained at the work area sufficient for the clean-up of all machineries in use; 7) Rebar frame assembly (Including preparation of rebars with bending and cutting machines at laydown area) 1. Slip, trip and fall at same level; 2. Cuts, pinch points, crush, eyes and bodily injuries; 3. Electrical Shock; 1. Ensure the good housekeeping; Remove rebar debris from the area daily; Keep walkways unobstructed, keep the operation area clear; 2. Always use the proper PPE: Safety glasses and safety gloves; Identify and communicate pinch- and crush-points. Ensure personnel are cognizant of and keep themselves clear of pinch-points; Do not touch bending area of bending machine; Disconnect the plug from the power source before making any adjustments, changing accessories, maintenance, etc; Use only proper parts of the equipment, do not make any change in the original parts; Do not remove the guard- shield or prevent is good operation in any condition; Before the cutting / bending, check if the cutting area is clear and the guard- shield in place; Operator in good position, be careful, avoid the position between the rebar and the machine, in different angles, crush and serious injuries shall occur; Check working condition of pedal control. No employee shall come closer to the machine other than the authorized operator. No loose clothing, jewelry, or other objects that may snug with the rebar or rotating part of the machine.
  • 5. Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 5 of 7 Work Method Step Describe the task step by step Hazard / Risk What are the hazards of each step? Control Methods & Monitoring What hazard safe guards will be used? How will the effectiveness of the controls be determined? (Inspection & ongoing monitoring) 4. Fall of materials; 5. Pinch-points / puncture/impaling rebar ends/cuts; 3. Bending and cutting machine must be properly earthed; Protect the equipment from the weather conditions; Ensure the good condition of all electrical installation; Avoid the contact of electrical installation with wet surfaces; Ensure the use of GFCI protection outlet in good condition; Any maintenance/repair on the equipment shall be done by competent person only. 4. If it is anticipated that work will be extended by night period, sufficient lighting system shall be provided. Ensure that the lighting is adequate and covers the entire workspace. 5. Verification for the correct positioning of the iron frame shall be done; Ensure the use of rebar caps (mushrooms) at the protruding ends of the reinforcing bar to prevent injury or impalement; Ensure the use appropriate tools; Use appropriate PPE (safety gloves) and avoid handling sharp items or material; Ensure that tie-wire ends are properly bents; 8) Formwork assembly Equipment: • Compressor 1. Slip, trip and fall hazards; 2. Fall of materials; 3. Pinch-points / puncture; 4. Chemical burn potential; 5. Pressurized air from compressor/ Struck by air hose (cleaning); 6. Struck by air hose whipping 1. Ensure that the type of formwork to be used was selected according to the element and the environment where it will be built; Keep the work area clean and tidy, the waste must be packed in containers or appropriate places and sent periodically to the outside; 2. Ensure the use of appropriate tools. 3. Ensure the placing protection (mushrooms) at the ends of the irons. Ensure the use appropriate tools. Use appropriate PPE, like: safety gloves, avoid handling sharp item or material. Ensure that tie-wire ends are properly bents; 4. Ensure that the worker is positioned in the upwind direction when releasing chemical agent (oil). Use of appropriate PPE. Follow instruction/information written on the MSDS; 5. Ensure that hoses are secured with whip checks. Never use pressurized air to dust off clothing. Ensure that employees are at a safe distance from the area where cleaning with the use of compressed air is in progress. See control methods from Step 4(2) Hose Disconnection; Use appropriate PPE (face shield); 6. Ensure all involved employees are properly trained regarding the use of pneumatic tools; Ensure the use of proper tools, hoses, couplings and accessories; Whip checks to be applied on each connection, and one worker to be positioned near to compressor’s shut-off valve; A pre-use inspection must be done prior to start the activity. 9) Topographical Survey 1. Slip, trip and fall hazards; 2. Cuts and lacerations form debris, work tools / materials; 3. Event of emergency depressurization; 4. Fire/Explosion from ignition sources 5. Exposure to light radiation from flare 6. Hit by moving vehicle/equipment 7. Poor communication or poor emergency awareness; 8. Simultaneous Operations (SIMOPS) 1. Keep area free of slipping or tripping hazards; Never walk on the edge of the dock. 2. Avoid areas likely to be slippery such as unstable ground, wet rocks or sloped areas; Never take shortcuts across the ditch. Watch out for existing post holes. Use appropriate PPE, like: hearing protection, safety gloves, avoid handling sharp item or material; 3. Evacuate immediately; See wind direction; In contact with the control room by means of radio communication;No alone worker / buddy system. 4. Use of cell phone, camera, lighter and other sources of ignition is prohibited. 5. Never stare on flare. Wear dark safety glasses. 6. Watch out whenever working by the road or crossing the road. 7. Be familiar with the emergency siren. Follow emergency protocol when an emergency alarm is detected. Know the emergency contacts. 8. Coordinate/communicate with the other parties who may be working in the area or equipment passing by the area. Stop the work until proven it is safe to resume the task.
  • 6. Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 6 of 7 Work Method Step Describe the task step by step Hazard / Risk What are the hazards of each step? Control Methods & Monitoring What hazard safe guards will be used? How will the effectiveness of the controls be determined? (Inspection & ongoing monitoring) 10) Concrete pouring Equipment: - Transit mixer - Concrete pump car - Vibrator 1. Damage vehicle, fire hazard; 2. Running over; 3. Slip, trip and fall hazards; 4. Pinch- points and puncture hazards/ Bodily Injury; Foreign object in the eyes 5. Environmental damage potential; 6. Electrical shock 1. Ensure that area is clear of personnel prior to maneuvering; No personnel shall be allowed to cross the moving equipment. Ensure that the transit mixer is choked prior to start pouring. 2. Ensure the presence of a flagman to assist the movement of concrete lorry within the work, as well as in places that interferes with the others operations. 3. Provide for the placing protection (mushrooms) at the ends of the irons, rebar caps appropriately placed. Use appropriate tools. 4. Keep personnel clear of pinch-points areas. Utilize appropriate PPE (hard hat, safety glasses, gloves, steel capped boots, hearing protection, fire protection and hi-visibility clothes). A small eye wash station must be near the workplace. 5. While equipment are in operation, ensure spill kits are maintained at the work area sufficient for the clean-up of all machineries in use; 6. Ensure visual inspection of vibrators prior to use; 11) Formwork removal 1. Slip, trip and fall hazards; 2. Fall of materials; 3. Pinch- points and puncture hazards/ Bodily Injury; 4. Shoring and formwork collapse. 1. Ensure to follow logical pre-established steps. Observe proper piling of materials. 2. Ensure the proper storage of materials during the formwork removal operations. 3. Ensure the use appropriate tools. Use appropriate PPE, like: safety gloves, avoid handling sharp item or material. Ensure that the existing nails in the wood used will be removed or smashed. Ensure that the formwork removal will be done by using pluck nails or crowbar with appropriate size enough to leverage the boards without risk of overexertion for workers. Watch out for protruding objects during the dismantling of formworks. 4. Ensure that the removal of the formwork is made of slowly and carefully. 12) Bitumen coating application 1. Eyes and Skin Irritation 2. Slip, trip and fall hazards; 3. Environmental concern 1. Prior the use of the bitumen coating, ensure that all employees involved are aware of the hazards mentioned in the MSDS of the product. Utilize appropriate PPE (hard hat, safety glasses, nitrile gloves, proper mask, steel capped boots). 2. Ensure good housekeeping conditions and appropriate storage of tools and equipment. 3. Prevent any chemical spillage. In the event of spill, immediate clean-up shall be done; Dispose all empty chemical containers properly. 13) Backfilling Equipment: Mini Excavator 1. See hazards in step 2); 1. See control measures in step 2);
  • 7. Job Hazard Analysis No 01 – De-Ethanizer Section Foundation Execution - Rev00 Page 7 of 7 REVIEWED VIA TOOLBOX BY THE FOLLOWING PERSONNEL: Agreement: Signatures below, we agree that we have analyzed the document related to do the job and we know about the hazards and preventive measures, so we are committed to enforce them. Toolbox Talk Topic: Date: No Name Signature Position Date No Name Signature Position Date 1 19 2 20 3 21 4 22 5 23 6 24 7 25 8 26 9 27 10 28 11 29 12 30 13 31 14 32 15 33 16 34 17 35 18 36 ADDITIONAL HAZARDS IDENTIFIED / CONTROL MEASURES REQUIRED AFTER ONSITE STEPS DESCRIPTION HAZARD MITIGATION ACTION