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Mesoporous materials


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Just basics of mesoporous materials!!The Break through came around 1992 by both Japanese and Mobil scientist on the soft template based synthesis of mesoporous materials

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Mesoporous materials

  1. 1. Mesoporous Materials – Synthesis and Applications Vijaykumar S.Marakatti, PPISR, Bangalore.
  2. 2. Outline of the talk Introduction to porous materials Classification of porous materials Synthesis mechanism of mesoporous materials Applications of mesoporous materials
  3. 3. Introduction“the overwhelming tendency for solids to minimize void spacewithin their structure” is inherent , porous materials are difficultto make naturally.But Einstein say “ in the middle of difficulty lies opportunity”The above statement was made true by the Mobil scientist in theyear of 1992 by successfully synthesizing the Mesoporousmaterials (MCM-41 and MCM-48) by using soft templatestrategy.This opened a new area of materials called Mesoporousmaterials, and still lot of work are fascinating in this field.
  4. 4. What are Porous materials Most generalized definition of porous materials is continuous andsolid network material filled through voids. A material can be recognized as porous if itsinternal voids can be filled with gases.The history of porous materials began with the zeolites havingaluminoisilicates framework which was synthesized by the use singletemplate molecule with small pore.
  5. 5. Classification of porous materials Depending on pore size Depending on building frameworkMicropoorus Mesoporous Macroporous<2nm 2-50 nm >50nm ZSM-5 MCM-41 Sponge Purely inorganic Organic Inorganic Purely hybrid organic Silica MOF organic porous polymers
  6. 6. Mesoporus Materials Meso a Greek prefix – “ in between ” - micro and macro porous system Mesoporous materials may be ordered or disordered.They possess high Surface area -400 -1000 m2/g Large pore volume High stability -500 -600 °C They are usually synthesized by the use of Soft templatemethod.Ex: MCM-41,SBA-15,FDU-11,IITM-56 etc.
  7. 7. Difference between the zeolites and mesoporous materials Zeolites Mesoporous MaterialsHighly crystalline Periodic arrangement with amorphous in natureTO4 networks TO4,TO5 and TO6 networksSi and Al are four connected by covalent Si and Al are 2 or three connected ,morebond, less surface hydroxyl groups surface hydroxyl groupsHydrophobic surface area Hydrophilic surface areaHigh hydrothermal stability Less hydrothermal stabilityCrystalline walls and are thick Amorphous walls and are thinSynthesis temp is high (80 – 300 °C) Synthesis temp is low (-10 to 120°C)Long crystallization time Formation rates are fastAqueous media is required for Non –aqueous solvents and non polarcrystallization solvents can be usedSynthesis of zeolite is carried out in Synthesis pH rang is from 0 to 12neutral /weakly acid media
  8. 8. Synthesis of mesoporous materialsSoft template (endo template) Hard template (exo template, nano casting)• Uses soft templates like organic •Uses inorganic materials like silica, carbon etcmolecules . •Tedious work up, hard to get good morphology and costly•Good shape , Size and morphology. CMK-1 simple• SBA-15 ,MCM-41 etc Meso-silica CMK-1
  9. 9. Synthesis of mesoporous materials using soft template strategy1. Surfactants.2. Formation of Micelles.3. Inorganic precursor .4. Interaction of Micelles with inorganic precursor.5. Hydrothermal treatment followed by separation and drying6. Removal of template.7. Proposed mechanism8. Characterization of material.
  10. 10. 1. Surfactant/ Template/Structure directing agent. Large organic molecules(High molecular weight) with both hydrophilic and hydrophobic groups. Depending upon charge they can be classified as Cationic Anionic Non ionic/neutral•Excellent solubility •Excellent solubility •Excellent solubility•High critical Micelle con. • repulsion between the • High critical micelle temp.•acidic and basic media anionic surfactant is more. •Acidic / basic media• toxic and expensive • non-toxic and cheap
  11. 11. 2. Formation of micelle• At a Low surfactant concentration will favorarrangement on the surface.• As the concentration increases surface being morecrowded as result molecule arrange in to micelles.• At certain concentration the surface is completelyloaded and any further addition leads to theMicelle arrengment.This conc. is known as CMC.• Beyond the CMC self assembly of micelle occurs tofrom 3D and 2D rod like arrays.• Different template have the different CMC.• To get ordered materials – 0 to20 mg/L
  12. 12. Different type of surfactant arrangement
  13. 13. What Makes them to show different type of arrangements ?1. Critical micelle concentration Low micelle conc. are good to get ordered materials.2. Packing parameter (g) g = V / ao lV=Total volume of surfactant hydrophobic chains+ Effective hydrophilic head group area at the aq. micelle surface.l = kinetic surfactant tail length.g <1/3 = cubic and 3 D hexagonal,1/3<g>1/2 = 2D hexagonal1/2<g>2/3 = cubicg=1 = Lamellar 3. The hydrophilic and hydrophobic Volume ratio (VH/VL)
  14. 14. 3.Inorganic precursor and pHInorganic Precursor silica depends upon pHBasic synthesis (pH =9.5 to 12.5)-Polymerization and cross Linkage of silicate species are reversibleSilica gel, colloidal sol, Water glass , TEOS etc.Acidic synthesis(pH= 1 to 2 )- Irreversible.- Slow hydrolysis TEOS is preferred.
  15. 15. 4. Interaction of Micelles with inorganic precursor. Direct interaction of Surfactant with inorganic precursor Basic -Medium Acidic-Medium
  16. 16. Interaction of Surfactant with inorganic precursor throughintermediate ions Acidic-Medium Basic -Medium
  17. 17. Interaction of non ionic Surfactant with inorganic precursor through intermediate ions.Hydrogen bonds favors most of times
  18. 18. 5. Hydrothermal treatment followed by separation and drying. Method to improve mesoscopic regularitys of products. Reorganization, growth and crystallization 80 -150 °C is temperature is usually used. High temperature will lead to the disorder and decomposition ofsurfactants. Separation – filtration or centrifugation. Washing –alcohol or water. Basic media needs through washing. Drying at room temperature is good.
  19. 19. 6. Removal of template.  Removal of template will give rise to mesoporosity Different ways by which template can be removed Light irradiation Calcination•Slow heating rate. Solvent Extraction • Microwave• N2 -1 hr • Solvent ethanol /THF •Ultraviolet rays O2- 4-6 hr – 2 °C/min • small HCl is added O3 and O• O2-1 °C/min • Surfactant can be reused• No surfactant recover• low Surface silanol groups• Not good for low thermal stable materials•P-123 -550 °C• CTAB -350 °C
  20. 20. p6mm Ia3d,SBA-15 MCM-48 Pm3n SBA-1 and 6 Fd3m Im3m SBA-16 Fm3m. FDU-2 KIT-5
  21. 21. Proposed mechanisms for synthesis mesoporous materials1. Silicate rod assembly 2 or 3 monolayers of silicates species first deposits on isolated surfactantmiceller rods
  22. 22. 2. Cooperative self assembly Low concentration Surfactant
  23. 23. 3. True liquid crystal templating route High concentration Surfactant
  24. 24. Complete synthesis summary
  25. 25. 7. Characterization of mesoporous materials1. Low angel XRD 0.5 -5 -2theta - orederness / disorder.2. N2 sorption measurements –BJH method Surface area/pore diameter /pore volume3. TEM images Order ,Morphohology , Wall thickness
  26. 26. Applications
  27. 27. Application Chemical Catalysis1. Mesoporous Materials as catalystAl-MCM-41 ,B-MCM-41, Sn-SBA-15 - AcidicK- AlMCM-41 , Cs-AlMCM-41 -basicTiMCM-41 ,V-MCM-41 -Redox
  28. 28. 2.Mesoporous Materials as catalyst support • Noble metal supported catalyst supports Au-McM-41 , Pt- CMK-3 • Metal oxide supported catalysis Fe2O3- MCM-41 ,RuO2-SBA-15 • Metal complex supported catalysts Mn-Salen –SBA-15
  29. 29. 3. Application in environmental catalysisImmobilization of enzyme on Mesoporous Materials as catalysts Enzymes are excellent biocatalysts with high selectivity and efficiency in environment field, chemical and pharmaceutical industries are limited by their poor stability and chemical sensitivity
  30. 30. 4. Good adsorbents
  31. 31. 5.Applications in Biomedical field
  32. 32. 1) Sustained Drug Release SystemVirtually any drug within a size range compatible with the size of the meso-channels has potential to be encapsulated and further deliver intracellularly. M. Vallet-Regi, et al. “A New Property of MCM-41: Drug Delivery System”, Chem. Mater. 2001, 13, 308-311.
  33. 33. 2. Mesoporous Materials for Bone Tissue Engineering
  34. 34. Mesoporous Bioactive scaffoldsScaffolds are needed that can act as temporary templates for bone regenerationand actively stimulate vascularized bone growth so that bone grafting is nolonger necessary.Bioactive glass is an ideal material because it rapidly bonds to bone anddegrades over time, releasing soluble silica and calcium ions that are thought tostimulate osteoprogenitor cells.
  35. 35. 1 Day3 Day7 Day
  36. 36. 6.Mesoporous Polymers
  37. 37. Pioneers in Mesoporous Materials Galen Stucky SBA-15 Fudan university FDU-11Ryong RyooKIT -6Hard templateCMK materials P.Selvum IITM-56, NCCR-56
  38. 38. References:“On the Controllable Soft-Templating Approach to Mesoporous Silicates”Ying Wan and Dongyuan Zhao, chemical reviews, Volume 107, Number 7 .“Soft templating strategies for the synthesis of mesoporous materials: Inorganic,organic–inorganic hybrid and purely organic solids”Nabanita Pal, Asim Bhaumik, Advances in Colloid and Interface Science 189–190 (2013) 21–41 Thank you