Fuel Consumption measurement System(FCS) is a self-contained SKID housing Fuel Tank, Tank Weighing System (TWS) of Mettler Toledo (Model No. IND 570), Fuel Tank Filling Pumps/Flame Proof Motor, Temperature Sensors (RTD), Shell & Tube Type Heat Exchangers for cooling of Fuel and a Control Panel (CP) for user to interact with the system. All electronic/software controls & communication interaction with the FCS SKID is through this CP.

3. This PC based Data Acquisition & Control Software is meant for conducting collapse test of
Test Filter. It provides the facility to monitor the input/ output parameters such as
Differential Pressure, Flow Rate etc. The solution involves a Data Acquisition, Feedback &
Control system that interfaces with Pressure, Temperature, Flow Sensors, Solenoid Valves,
Level Sensors & the AC drive.

5.  Filter Clogging Indicator Switch (6.0) which indicates that the Filter is clogged
 Tank Weighing System comprising of 4 Load Cells, Flameproof Junction Box & IND 570
Indicator
 Temperature Sensors installed to monitor the temperature of chilled water as well as the
fuel.
 Ball Valve at the suction of the Fuel Tank Filling Pump is MANUAL and has a limit switch
which tells that this Valve is Open
 Float Switches get activated in case of Fuel Tank overfill or Fuel Tank over flow
 PLC Controller is connected with Temperature Sensors, Limit Switches on Valves and
Filter Clogging Indicator Switches on filters and also Float Switched.
 PLC Controller is also connected with Chiller through RS485
 The HMI on control panel will always show the current status (Open/Close, On/Off) of all
components in the Fuel Circuit.

7. • Flame Proof ELECTRIC MOTOR : 1.5KW, 1440 RPM,Three PHASE, 4 POLE, 50HZ
• Fuel Filter: Filtration :10 Micron(absolute), with electronic Clogging Indicator.
• Fuel tank(material ss-304): 150 ltr fuel tank
• Temperature sensor (rtd): range: 0 to 100 degree c
• Shell & Tube Type Heat Exchanger: Fuel Line Pressure Drop 0.01 Bar.
• Refregirated water chiller : Three phase refrigerated air cooled chiller
• Ms Sheet Metal Box For Control Panel: 600h X 600w X 350d (Sheet Metal Enclosure With
600x600x350 Mm
• Power Supply: 220/4.2a,24v,Dc
• Panel Light: Panel Light

9. Application
This PC based Data Acquisition & Control Software is meant for testing of Life and
Efficiency of the Test Filter. It provides the facility to monitor the input/ output parameters
such as Differential Pressure, Flow Rate, Temperature etc. The solution involves a Data
Acquisition, Feedback & Control system that interfaces with Pressure, Temperature, Flow
Sensors, On/Off Valves, Level Sensors, AC drives.

11. Thank You