drive-and-control-automation-system.pptx
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A drive and control automation system is designed for Helicopter Main Gear Box (MGB) load test rig. The test rig consists of test rig structure in which the MGB of Advanced Light Helicopter (ALH), drive motor, adapter gear boxes are installed. Supplying all hardware & software required for the drive and control automation system for the test rig. The test rig is a mechanical closed loop system in which the rated speed of MGB is achieved by motor through lower adaptor gearbox. In order to achieve various loads such as thrust loads, torque load and hydraulic pump loads the hydraulic power packs with actuators will be employed. The hydraulic power packs consist of motor pumps, various process switches, sensors valve, etc. which facilitate remote operation of DAS (Data Acquisition System) of the test rig. An AC alternator which is mounted on MGB is to be loaded through resistive load bank with contactor panel.
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Filtration: Proper filtration has been provided and the filters have electronic clogging indicators.
The rig is developed for Hydraulic Oil (MIL-H- 5606E) or equivalent.
Three SS 304 Reservoirs of oil capacity 90, 225 and 50 liters have been provided with all related fittings.
Safety Interlocks
The Pump will not start in case the Reservoir oil level is low/ high.
The Pump will stop/ will not start, in case the oil temperature goes beyond a set limit.
There would be alarm and indication, in case any abnormality happens.
In case any of the filters are clogged, there would be alarm; Indication and the Test rig will stop.
It is also independent of the Computer automation system.
Computer: The Rig Diagnostics/ Monitoring & Recording are implemented Through the National Instruments data acquisition System and PC. The customized Software is implemented in Lab View.
Lock Loading Test Rig (ERU119 & ERU120) .pptx
This rig is designed for testing Ejection Release Units (ERU119 & ERU120) which are tested for Hook Proving Loads. These units are tested for load deformation and the test results will automatically come out as OK/NG on the basis of pre-fed Deformation & Load settings in the system. A self-contained Test Bench is provided to test both types of units.
Mechanical System:
Independent Bench for ERU119 & ERU120 is provided.
Horizontal Loading Facility for the units is provided.
Custom made fixture for holding the units, and unit profile will be accommodated in the fixture so that the unit is not damaged during testing.
LVDT with magnetic contact is provided for displacement measurement.
Both systems have Load Cells with in-situ calibration facility. In- situ calibration will be done automatically.
starter-generator-test-bench-Catalog.pptx
The Following Test Bench is for Testing Parameters of Starter Generator of
Advanced Light Helicopter (ALH).
The Test bench has following four tests :-
1) Generator Mode Load and no Load Test.
2) Starter Mode Load Test.
3) Vibration Measurement Test.
4) Concentricity And Bar to Bar Difference Measurement Test.
Test Bench Description:
This test will have a Combination of AC Motor of 5000 RPM rigidly Coupled with the Dual Output Gear Box having Ratio of 1:3 to give maximum speed of 15000 RPM at output . The output is to accommodate the shaft of 6KW Starter Generator With Suitable Clamping On the Common Flange.
Resistive Load Bank with good Cooling Facility provides load to the Starter Generator in steps of 0,50,100,150 and 200 Amp with additional loads of 300A , 375A and 450 Amp .Load is selected from the control panel through selectable switches.
A.C. Drive ABB make is also provided for this Test with Control signals
From control panel.
Printed Circuit Boards (PCBs) PCB-thermal-test-bench.pptx
Printed Circuit Boards (PCBs) need to go through a series of extensive tests and inspections at each step of the manufacturing process to assure the products meets or exceed specifications.
Reliability decreases exponentially in electronic components due to heat problems. Thermal Air series of thermal testing cycling test systems helps manufacturers design ICs, chips, and PCBs for superior thermal performance.
Specifications
Neometrix Thermal Tester is Temperature Forcing Systems and environmental test chambers provide quality assurance through temperature cycling testing. We have used standard highly reliable FLIR camera for thermal scanning.
Thermal Tester is a mobile thermal testing solution capable of environmental stress testing throughout the semiconductor design, manufacturing, and back-end test processes.
Application
Printed Circuit Boards (PCBs) need to go through a series of extensive tests and inspections at each step of the manufacturing process to assure the products meets or exceed specifications.
Reliability decreases exponentially in electronic components due to heat problems. Thermal Air series of thermal testing cycling test systems helps manufacturers design ICs, chips, and PCBs for superior thermal performance.
Key features
Thermal Tester is having following major features:
(a) Wide angle (min 50 degree horizontal) Infrared imaging camera with 640X480 pixels resolution or better.
(b) Thermal analysis software for hotspot and other faults detection.
(c) Automated enclosure with PCB test fixture for testing of PCB of dimension 16X16 inch or better.
(d) Power supply module with minimum eight relay to provide 230VAC/3A/50Hz and 28VDC/5A or better.
(e) Temperatures measurement range: -20 to 200 degrees Celsius.
Optical-test-bench-for-pcb-and-optic-testing.pptx
Optical test equipment or optical measurement equipment are used to measure and characterize the physical properties of light. The insatiable demand for higher capacity in communication networks has fueled the need for highly precise optical test solutions. In addition, precision optical measurements are essential to optical research applications for Defence communication, mobile communication, environmental sensing, and consumer products.
R&D engineers, academic researchers, manufacturing engineers, and field service personnel depend on precision optical test equipment to ensure design and performance specifications, production quality, and network health. For more than 10 years, Neometrix has delivered quality, consistency, ease of use, and market leadership for optical test applications.
Printed circuit board (PCB) FUNCATIONAL TEST BENCH.pptx
Printed circuit board (PCB) functional tester performs critical validation process performed on manufactured PCBs to verify the board’s functionality meets the original design requirements and specifications. Thorough functional testing helps ensure the reliability and performance of PCBs before deployment.
Testing coverage-
Validate continuity and isolation: Verify electrical connectivity and isolation between traces using in-circuit testing (ICT) and flying probe testing to check for opens and shorts.
Confirm impedance: Match measured impedance of traces and interconnects to design values to prevent signal degradation.
Verify power integrity: Check PCB operation under different power conditions to avoid errors from insufficient power delivery.
Assess signal integrity: Examine signal quality under high-speed conditions to prevent distortion and interference.
Test functionality: Stimulate the PCB with input signals and power to check outputs match expected responses based on design.
Confirm robustness: Subject PCB to temperature cycling, vibration, shock to validate resilience and durability.
Execute regression testing: Retest functionality after modifications to ensure no side effects.
Mobile Test Facility (MTF) - Neometrix Defenece
The proposed Mobile Test Facility (MTF) is a roadworthy self-sufficient test facility for testing of “Expandable Turbo Propulsion system (Expandable Engines) of up to 450kgf class” and is devised for Field Tests at various altitude sites in India ranging from sea level to High Altitudes.
“MTF” is proposed with modular design concept, where in each module is built and rigidly installed on a trailer with pre-designated system based on each modules infrastructure functionally required.
It consists Four Trailer mounted Modules-
1. Mobile Utility Trailer Module
2. Mobile Control Cabin Trailer Module
3. Engine Test Section Unit Trailer Module
4. High Pressure Mobile Compressor unit Module (Under GTRE Scope)
Operational Environment :-
1. Test Site Altitude: - From10 m above MSL to 4522 m above MSL
2. Test Site Temperature: -20°C to +50°C
3. Test Site Atmospheric Pressure: 0.57 Atm to 1 Atm
4. Test Site Humidity: 20% to 80%
Electrical General Requirements:
a. Voltage: 415 v ±10%, 3 phase.
b. Frequency: 50 hz +3%, -6%.
c. Aux voltage: 110 VAC (normal supply).
d. UPS voltage - 230 VAC for PLC Panel.
e. 24 V DC Control Circuits.
f. Main switch with emergency stop function.
g. Illuminated double push-button for ON/OFF.
h. Blue illuminated push-button for fault indication and acknowledgement.
i. Control of the test rig and the test programs via operating computer.
modern-universal-automatic-test-equipment.pptx
MODERN UNIVERSAL AUTOMATIC TEST EQUIPMENT(MUATE) is an equipment which is used to perform automatic measurements on the device, known as unit under test (UUT), device under test (DUT), and evaluate the test results. An MUATE has a computer controlled system that contains many complex test instruments that are capable of automatically testing and diagnosing faults in intricate electronic components, PCBs, Integrated circuits. It can test a large range of electronic devices and systems from ingenious components like resistors, inductors, capacitors to complex compiled electronic systems. To accomplish this intention, we are harnessing JIG/Fixture/ITAs.
MUATE systems designed to decrease the amount of test time needed to verify a particular PCB, Component, LRU.
MUATE contains Five subsystem
(a) JTAG
(b) Bed of Nails
(c) Boundary scan
(d) Data acquisition system
(e) Controller
JTAG helps users with PCB debugging, prototyping, testing and repairing.
By using the Bed of Nails (ICT-In circuit testing) we can check for short, open, resistance, capacitance, inductance, tracks, and many more
Components, with the help of boundary scan Test device pin signals or internal signals can be monitored in real-time without interfering with normal operation.
HYDRAULIC REFILLING TROLLEY - NEOMETRIX DEFENCE
The HYDRAULIC REFILLING TROLLEY is specially designed and developed for the GROUND REFILLING of oil in aircraft systems. It is used for refilling oil in aircraft system through the supplied pressurized hydraulic oil from the trolley to the aircraft, comprising of a pressurized reservoir, with filtered and de- aerated fluid at flow and pressure characteristics required for testing. The Trolley is suitable for wide range of fighter aircraft, military transport aircraft, and helicopters used in Indian Air Force.
This Hydraulic refilling trolley is basically designed for charging Engine oil (Turbonyc Oil-210,Viscosity- 3.7 cst at 100 Deg Celcius )to AIRCRAFT.
Compressed nitrogen is fed from air bottle (BL) along the flexible hose ,through shutoff valve reducers for building up pressure inside the tanks.
The safety valve releases compressed nitrogen into the atmosphere in case pressure exceeds set value.The working fluid displaced by nitrogen pressure from the tank passes through filters and used for cleaning the fluid of mechanical admixtures and gets through aircraft charging adaptor to the AIRCRAFT.
universal-hydraulic-test-bench-aircrafts .pptx
The Neometrix Engineering Series NE-A0107 Universal Hydraulic Test Stands are designed for testing all kind of hydraulic components in various aircrafts & helicopters of Western/ Russian origin like SU-30, Jaguar, Mirage etc.
This is a WORK HORSE required in every ground support & testing establishment.
Virtually any hydraulic component can be tested on this Test Stand by making right hydraulic & electrical connections. It is also very popular with aviation R&D and Product development establishments.
NE-A0107 is heavily used for testing & validating the actuators, valves, accumulators, pumps, hydraulic motors and the hydraulic power packs. Integral drive and integral dynamometer are provided for testing pumps and motors. The NE-A0107 Series Test
Stands are available configured for use with MIL-H-5606, MIL-H-83282, MIL-H-87257 and MIL-H-46170 Hydraulic fluids. Customized OPTIONS are also available.
Key Features:
Cost-effective (International quality, INDIAN PRICE), accurate, automated, software driven, highly capable test system.
Fully Computerized Test Stand. Manual & Semi-Automatic options also available.
National Instruments PXI Based DAQ with Lab View based software
Operating Pressure: up to 3,000 PSI. Flow: up to 20 GPM. Static Pressure: up to 10,000 PSI.
Pumps drive: 5000 RPM, 200 HP. Dynamometer: 5000 RPM, 200 HP. Electrical DC supplies for power packs: 0-32 VDC, 1000 AMP.
Temperature control of hydraulic test circuits. Chilled Water & Air cooled options available.
Six Clamp Perfect Binding Machine
Machine's Salient Features :This is Multi Clamp Perfect Binding Machine, where 6 book clamps travelling in an oval shaped path and done a binding work in a perfect way. 1. In this spine is in line with the crucial binding systems.2. Milling Cutter Comes With Strip Type Cutter and Separate Waste Exhaust System. 3. Gluing System Which has 2 forward rollers and 1 reverse roller (In-built Heating) gives high Quality binding.4. Calibrated head and tail cut offs to avoid adhesive squeeze out.5. Online creasing attachment with Auto Cover feed makes more sense in production.6. Our machine has Optional feeder tray for manual feeding of gate folded covers.7. 'No book-No cover' system ensures the continuous flow of clamps.8. Height and Pressure adjustable ram for book blocks. 9. Moving type Cam Nipping system ensures perfect nipping cover registration.10. Chute delivery system with built in safety systems.
hydraulic-test-pac-with-chart-recorder.pptx
Hydraulic Test Pac with chart recorder is portable, light weight hydro testing equipment designed for shop floor and onsite pressure testing and generates the chart to monitor the process. The unit is self-contained and powered by compressed air. The System requires a supply of compressed shop air to power the liquid pump. A simple adjustment of the air drive pressure regulator setting determines the final output pressure and the pump will automatically stall when the desired hydraulic pressure is attained. When the pump stalls it consumes no further energy and can remain in stall condition indefinitely.
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- 9. Thank You