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The Test Rig is Pneumatic Hydraulic. Safety & user Friendliness are the key features of the
provided Test Rig. The Test Rig has been designed to address all the requirements of the
Design Document.
 With this Test Rig, Operator can work independently.
 The entire Test as specified can be done on this Test Rig.
 Arrangement to carry out static pressure testing of Hose/Tube assemblies of
different sizes to a maximum pressure of 10000psi.
 Digital gauges and Burdon gauge for pressure reading.
 Timer for setting the test time duration.
 Pressure relief valve to hold a maximum pressure of 10000psi.
 Power and manual operated pumps are provided.
Suitable cooling system is provided .
 A suitable safety HOOD is provided with focus light.
couplings are provided for pressure hose/tube fitting.
 Filters in the hydraulic and pneumatic lines.
 Limit switch is given on testing window to automatically release the pressure
through safety valve.
Pressure Indicator:
The maximum working pressure of the Rig is 800 bar. One pressure transmitter is mounted for main line pressure.
Fluid Level Indicators:
A vertical fluid level indicator is mounted on front of tank to permit visual monitoring of the level inside the Tank.
Filtration System: The filters are able to achieve the cleanliness in the working fluid. Three filters of 10 micron,5micron
and 5 micron are used in the system.
Front Panel:
The front Panel shall provide means for activating, monitoring and indicating the various operating parameters of Test Rig.
The front panel has following function on it:-
Emergency stop switch.
Pressure regulator valve.
Main motor ON/OFF switch.
Timer START/RESET Switch.
Main Line pressure Indicator (800 bar)
Gauge for pneumatic pressure(0-16 bar)
Gauge for Main line pressure(0-800 bar)
Timer to Set testing time duration.
Selector S/W to select testing pressure.
Electric Control Panel
Control panel is provided on back of the front panel to control Hydraulic pumps , Pneumatic actuators and pressure
indicators mounted on front panel.
This Test Rig is used for Hydraulic Hose Leak Testing.
Thank You

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Hydraulic Hose Leak Testing (Test Rig is Pneumatic Hydraulic).pptx

  • 1.
  • 2.
  • 3. The Test Rig is Pneumatic Hydraulic. Safety & user Friendliness are the key features of the provided Test Rig. The Test Rig has been designed to address all the requirements of the Design Document.  With this Test Rig, Operator can work independently.  The entire Test as specified can be done on this Test Rig.
  • 4.
  • 5.  Arrangement to carry out static pressure testing of Hose/Tube assemblies of different sizes to a maximum pressure of 10000psi.  Digital gauges and Burdon gauge for pressure reading.  Timer for setting the test time duration.  Pressure relief valve to hold a maximum pressure of 10000psi.  Power and manual operated pumps are provided. Suitable cooling system is provided .  A suitable safety HOOD is provided with focus light. couplings are provided for pressure hose/tube fitting.  Filters in the hydraulic and pneumatic lines.  Limit switch is given on testing window to automatically release the pressure through safety valve.
  • 6.
  • 7. Pressure Indicator: The maximum working pressure of the Rig is 800 bar. One pressure transmitter is mounted for main line pressure. Fluid Level Indicators: A vertical fluid level indicator is mounted on front of tank to permit visual monitoring of the level inside the Tank. Filtration System: The filters are able to achieve the cleanliness in the working fluid. Three filters of 10 micron,5micron and 5 micron are used in the system. Front Panel: The front Panel shall provide means for activating, monitoring and indicating the various operating parameters of Test Rig. The front panel has following function on it:- Emergency stop switch. Pressure regulator valve. Main motor ON/OFF switch. Timer START/RESET Switch. Main Line pressure Indicator (800 bar) Gauge for pneumatic pressure(0-16 bar) Gauge for Main line pressure(0-800 bar) Timer to Set testing time duration. Selector S/W to select testing pressure. Electric Control Panel Control panel is provided on back of the front panel to control Hydraulic pumps , Pneumatic actuators and pressure indicators mounted on front panel.
  • 8.
  • 9. This Test Rig is used for Hydraulic Hose Leak Testing.