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The test rig is used to test the anti-wear properties and the aging behaviour of hydraulic
fluids under defined and reproducible conditions. For this purpose, a vane pump Vickers
35VQ25A-11*20 for ASTM D6973-2014 and a Bent Axis type axial piston pump A2F10 for
JCMAS P 045 are used as test objects. The subsequent investigation of the wear inserts and
oil condition then allows conclusions about the performance of the tested fluids, especially
their ability to avoid wear and resist oxidation. The modern and ergonomically designed
test rig meets all the specifications of the European Machinery Directive 2006/42/EG to a
high standard or equivalent Indian Standard. The test rig is used to determine the wear
characteristics and oxidation/ aging of non-petroleum and petroleum hydraulic fluids. For
this purpose, a rotary vane pump generates a test pressure under specific boundary
conditions. The result obtained is the total mass loss from the cam ring and the ten vanes
(ASTM D6973-2014) after the test. For indicating oxidation stability or aging behaviour of
hydraulic fluids this test bench, uses a bent axis pump A2FO10 and a pressure relief valve
DBDS 10 K1X/400V as load at high temperatures. The test takes place under the influence
of air and a copper catalyst. This procedure allows for an accelerated aging rate using a real
hydraulic component. The test rig parameters meet the specifications according to ASTM
D6973-2014 and JCMAS P 045. Additionally, it is capable of carrying out the evaluation of
hydraulic fluid for frictional characteristics and energy efficiency performance under
indigenously developed and industrially simulated test methods by varying load, speed,
temperature, pressure, flow rate etc.
 Standardized Test Rig With Very Good Repeatability And Reproducibility.
 Fully Automatic Sample Taking Allows During Test Operation.
 Fully Automatic Temperature Control As Per Test Method.
 Machine Is Advance For Future Purpose If Any Changes In Test Method.
 Examination Of The Ageing Behaviour Under The Influence Of Air And Water Via An
Automatic Dosing System In The Suction Line.
 Power Pack Of Astmd Is Capable Up To 300 LPM & 207 Bar.
 Power Pack Of Jcmas Is Capable Up To 70 LPM & 350 Bar.
 Test Rig Is Automatic Generate Test Data Every 0.1 Sec.
TEST UNIT ASTMD 6973-14
OPERATING DESIGN
PRESSURE(MAX)
207 Bar
MAXIMUM SYSTEM DESIGN
PRESSURE
250 BAR
MAXIMUM FLOW (SYSTEM)
UNDER OPERATIONS
Main Pump: ~170 LPM
POWER CONNECTIONS 3 PHASE AC, 50 HZ, 415 + 10% 
24 V DC
MAXIMUM INPUT POWER 110 KW (VFD CONTROL )
OIL PURITY NAS 1638 class 6 or better
TYPE OF OIL ISO VG 32/46/68
DUTY CYCLE INTERMINENT
SYSTEM DESIGN PARAMETER
TEST UNIT ASTMD 6973-14
PUMP SPEED 2400 RPM ± 20 RPM
 PUMP OUTLET PRESSURE
 PUMP INLET TEMPERATURE TO
RISE AND NOT EXCEED
 RUN TIME
 6.9 MPa ±0.2 MPa
 52 °C ± 3 °C (125 °F ± 5 °F)
 30 MINUTES
PUMP SPEED 2400 RPM ± 20 RPM
 PUMP OUTLET PRESSURE
 PUMP INLET TEMPERATURE TO
RISE AND NOT EXCEED
 RUN TIME
 13.8 MPa ±0.2 MPa
 79 °C ± 3 °C (175 °F ± 5 °F)
 30 MINUTES
PUMP SPEED 2400 RPM ± 20 RPM
 PUMP OUTLET PRESSURE
 PUMP INLET TEMPERATURE TO
RISE AND NOT EXCEED
 RUN TIME
 20.7 MPa ±0.2 MPa
 95 °C ± 3 °C (203 °F ± 5 °F)
 49 MINUTES
MINIMUM PUMP FLOW 132 LPM(35GPM)
TEST PARAMETER:
TEST UNIT JCMAS 045
PUMP SPEED 2600 RPM ± 1 RPM
PUMP OUTLET PRESSURE 35 MPa ±0.1 MPa
TEMP IN THE SUCTION LINE 90⁰ C ± 1⁰C
AIR DOSING 0.1 L/H (@20 ⁰C)
WATER DOSING 0-100 ml/hr
CATALYST POLISHED COPPER SHEET, SURFACE
0.3 M2 AND RUBBER SEALS
OPERATING TIME 500 HOURS
SAMPLE TAKING 6 SAMPLES WITH A MAXIMUM OF 300
ML EACH
SYSTEM DESIGN PARAMETER :
TEST PARAMETER:
TEST UNIT JCMAS 045
PUMP SPEED 2600 RPM ± 1 RPM
PUMP OUTLET PRESSURE 35 MPa ±0.1 MPa
TEMP IN THE SUCTION LINE 90⁰ C ± 1⁰C
AIR DOSING 0.1 L/H (@20 ⁰C)
WATER DOSING 0-100 ml/hr
CATALYST POLISHED COPPER SHEET, SURFACE 0.3
M2 AND RUBBER SEALS
OPERATING TIME 500 HOURS
SAMPLE TAKING 6 SAMPLES WITH A MAXIMUM OF 300
ML EACH
TEST PARAMETER:
HYDRAULIC OIL INDUSTRY
Thank You

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TEST RIG FOR HYDRAULIC FLUID (A3987) - NEOMETRIX DEFENCE

  • 1.
  • 2.
  • 3. The test rig is used to test the anti-wear properties and the aging behaviour of hydraulic fluids under defined and reproducible conditions. For this purpose, a vane pump Vickers 35VQ25A-11*20 for ASTM D6973-2014 and a Bent Axis type axial piston pump A2F10 for JCMAS P 045 are used as test objects. The subsequent investigation of the wear inserts and oil condition then allows conclusions about the performance of the tested fluids, especially their ability to avoid wear and resist oxidation. The modern and ergonomically designed test rig meets all the specifications of the European Machinery Directive 2006/42/EG to a high standard or equivalent Indian Standard. The test rig is used to determine the wear characteristics and oxidation/ aging of non-petroleum and petroleum hydraulic fluids. For this purpose, a rotary vane pump generates a test pressure under specific boundary conditions. The result obtained is the total mass loss from the cam ring and the ten vanes (ASTM D6973-2014) after the test. For indicating oxidation stability or aging behaviour of hydraulic fluids this test bench, uses a bent axis pump A2FO10 and a pressure relief valve DBDS 10 K1X/400V as load at high temperatures. The test takes place under the influence of air and a copper catalyst. This procedure allows for an accelerated aging rate using a real hydraulic component. The test rig parameters meet the specifications according to ASTM D6973-2014 and JCMAS P 045. Additionally, it is capable of carrying out the evaluation of hydraulic fluid for frictional characteristics and energy efficiency performance under indigenously developed and industrially simulated test methods by varying load, speed, temperature, pressure, flow rate etc.
  • 4.
  • 5.  Standardized Test Rig With Very Good Repeatability And Reproducibility.  Fully Automatic Sample Taking Allows During Test Operation.  Fully Automatic Temperature Control As Per Test Method.  Machine Is Advance For Future Purpose If Any Changes In Test Method.  Examination Of The Ageing Behaviour Under The Influence Of Air And Water Via An Automatic Dosing System In The Suction Line.  Power Pack Of Astmd Is Capable Up To 300 LPM & 207 Bar.  Power Pack Of Jcmas Is Capable Up To 70 LPM & 350 Bar.  Test Rig Is Automatic Generate Test Data Every 0.1 Sec.
  • 6.
  • 7. TEST UNIT ASTMD 6973-14 OPERATING DESIGN PRESSURE(MAX) 207 Bar MAXIMUM SYSTEM DESIGN PRESSURE 250 BAR MAXIMUM FLOW (SYSTEM) UNDER OPERATIONS Main Pump: ~170 LPM POWER CONNECTIONS 3 PHASE AC, 50 HZ, 415 + 10%  24 V DC MAXIMUM INPUT POWER 110 KW (VFD CONTROL ) OIL PURITY NAS 1638 class 6 or better TYPE OF OIL ISO VG 32/46/68 DUTY CYCLE INTERMINENT SYSTEM DESIGN PARAMETER
  • 8. TEST UNIT ASTMD 6973-14 PUMP SPEED 2400 RPM ± 20 RPM  PUMP OUTLET PRESSURE  PUMP INLET TEMPERATURE TO RISE AND NOT EXCEED  RUN TIME  6.9 MPa ±0.2 MPa  52 °C ± 3 °C (125 °F ± 5 °F)  30 MINUTES PUMP SPEED 2400 RPM ± 20 RPM  PUMP OUTLET PRESSURE  PUMP INLET TEMPERATURE TO RISE AND NOT EXCEED  RUN TIME  13.8 MPa ±0.2 MPa  79 °C ± 3 °C (175 °F ± 5 °F)  30 MINUTES PUMP SPEED 2400 RPM ± 20 RPM  PUMP OUTLET PRESSURE  PUMP INLET TEMPERATURE TO RISE AND NOT EXCEED  RUN TIME  20.7 MPa ±0.2 MPa  95 °C ± 3 °C (203 °F ± 5 °F)  49 MINUTES MINIMUM PUMP FLOW 132 LPM(35GPM) TEST PARAMETER:
  • 9. TEST UNIT JCMAS 045 PUMP SPEED 2600 RPM ± 1 RPM PUMP OUTLET PRESSURE 35 MPa ±0.1 MPa TEMP IN THE SUCTION LINE 90⁰ C ± 1⁰C AIR DOSING 0.1 L/H (@20 ⁰C) WATER DOSING 0-100 ml/hr CATALYST POLISHED COPPER SHEET, SURFACE 0.3 M2 AND RUBBER SEALS OPERATING TIME 500 HOURS SAMPLE TAKING 6 SAMPLES WITH A MAXIMUM OF 300 ML EACH SYSTEM DESIGN PARAMETER : TEST PARAMETER:
  • 10. TEST UNIT JCMAS 045 PUMP SPEED 2600 RPM ± 1 RPM PUMP OUTLET PRESSURE 35 MPa ±0.1 MPa TEMP IN THE SUCTION LINE 90⁰ C ± 1⁰C AIR DOSING 0.1 L/H (@20 ⁰C) WATER DOSING 0-100 ml/hr CATALYST POLISHED COPPER SHEET, SURFACE 0.3 M2 AND RUBBER SEALS OPERATING TIME 500 HOURS SAMPLE TAKING 6 SAMPLES WITH A MAXIMUM OF 300 ML EACH TEST PARAMETER:
  • 11.