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QA/QC INSPECTION ENGINEER

 THIRTEEN (13.4) years of extensive experience as Mechanical ,Piping , Shutdown project, Material Inspection/Material Prevention in Laydown Area or site area/ Structural QA/QC Inspector & QC Supervisor in Mechanical field of construction in various projects like Oil & Gas Industries, Petro chemicals, Chemical Plants, high rise building and infrastructure sector.  I would like to enroll in your esteemed organization as a candidate for an opening in the field of QA/QC Manager . I expect to here from your end in near future.  Excellent planner and strategist with proven abilities in surveying the projects of all kinds of earth works, power plant, chemical plant, water treatment plant, oil & gas plant etc.  Strong analytical and Organizational abilities with skills to plan and implement novel ideas

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CURRICULAM VITAE
MOHAMMAD ZUBAIR ALAM
QA/QC INSPECTION ENGINEER
Contact in Saudi : 00966-502644814 e-mail :
zubalamkhan179@gmail.com
Saudi Driving License
Mechanical Engineer (B.E)
OBJECTIVE
To have a challenging career in QA/QC Manager, QA/QC Piping Inspection Engineer in
Mechanical/ Supervising Engineer and become an integral part of a reputed organization
where I can prove my capabilities to build up its strength.
SUMMARY OF SKILLS AND EXPERTISE:
 THIRTEEN (13.4) years of extensive experience as Mechanical ,Piping , Shutdown
project, Material Inspection/Material Prevention in Laydown Area or site area/ Structural
QA/QC Inspector & QC Supervisor in Mechanical field of construction in various projects
like Oil & Gas Industries, Petro chemicals, Chemical Plants, high rise building and
infrastructure sector.
 I would like to enroll in your esteemed organization as a candidate for an opening in the
field of QA/QC Manager . I expect to here from your end in near future.
 Excellent planner and strategist with proven abilities in surveying the projects of all kinds
of earth works, power plant, chemical plant, water treatment plant, oil & gas plant etc.
 Strong analytical and Organizational abilities with skills to plan and implement novel
ideas
PROFESSIONAL WORKING EXPERIENCE:
Company : CHINA HARBOUR SAUDI COMPANY LTD
Project : INFRASTRUCTURE OF JUBAIL-2, STAGE-3,(SWC) (RC)
Position : QA/QC MANAGER
Duration : NOVEM 2016 to Till Date
Company : TECNICAS REUNIDAS GULF (Spain Co.)
Project : SADARA CHEMICAL PLANT III (AL JUBAIL-2)
Position : QA/QC INSPECTION ENGINEER/MATERIAL RECEIVING INSPEC
Duration : FEB 2014 to SEP 2016
Duties & Responsibilities: AS A QA/QC MANAGER
 Implement the QA/QC management system at site (QMS).
 Coordinate with quality inspections with all the site sub-contractors and vendors coordinate all
non-destructive testing on site
 Coordinate with the customers representative on all quality matters
 Coordinate all receipt inspections
 Distribute relevant QA/QC documentation to site subcontractors
 Verify that the quality related site activities are in accordance with the applicable codes and
standards
 Participate in the site internal and external site audits
 Coordinate all the quality site inspections through the site QC inspectors
 Ensure all quality control documentation is compiled and competed for as-built hand over
through the QC turnover engineer
 Control all nonconformance reports and undertake remedial action
 Compete site quality control instructions and action remedial responses
 Review the customers specification and undertake relevant training to the site QC inspector
 Monitor the implementation of the approved site QC Plan
 Complete and coordinate the approval of the sites QC technical submittals to the customer
 Coordinate with the site construction manager on all quality issues Coordinate and chair the
QA/QC site weekly meetings with the projects subcontractors QC personnel
 Elaborating inspection and test programs
 ,Ensure the safety is adhered to at site. Assure all technical documents relative to site quality
 Taking care of QA/QC Document Project.
 Responsibility for closure of NCR and preservation control of lay down Yard Area.
 Responsibility of quality and workmanship of every Activity.
 Carry out internal Audit at site as Schedule PQP.
 Monitor all activity to QMS.
 Coordinate with site in charge for Inspection.
 Meeting about Quality Problem and solution.
 Carry out Inspection and checking for all quality related procedure.
 Project quality plan, ITP & checklist of Document Construction.
 Hand over Project to Client.
 Inspection Plan submitted every Months to the Project Manager.
Company : HYUNDAI-KCC ENGINEERING LTD (KOREAN Co.)
Project : JUBAIL POLYSILICON (WORLEY PERSON)
Position : QA/ QC SUPERVISOR
Duration : APR 2013 TO OCT 2013
 Duties & Responsibilities: AS A QA/QC MATERIAL INSPECTION ENGINEER
 Material receiving, inspection, identification and traceability, preservation and protection.
 Checking/verifying and witnessing Magnetic Particle and Penetrant Testing (MT/PT) works.
 Inspecting welding consumable and paints on receipt and preparing receiving inspection
reports.
 Inspecting materials and equipment on receipt and preparing receiving inspection reports.
 Updating/verifying paint material identification and traceability details.
 Maintaining Material Test Certificates and records.
 Randomly verifying material heat number transfer and maintaining traceability records
where applicable.
 Periodically verification of materials and equipment storage, preservation and
 Move the material to the Proper Crib
 Review the Inspection report (IR) to determine whether Inspection is required.
 Forward the material and paperwork to Receiving Inspection, as applicable.
 Arrange to return rejected material to the supplier.
 Move material to stock or further processing as applicable when acceptance is granted by
receiving inspection.
 Stock and /or further process certified supplier/source inspected material that has the
appropriate quality stamps/signature.
 Maintain a file drawings, Characteristics inspection record (CIR) as applicable inspection
report (IR) and sop’s as required.
 Monitor gages to assure that only properly calibrated gages are in use
 Maintain physical separation among; articles awaiting inspection or test results, articles
conforming to Purchase Order requirements, articles rejected or held because of
nonconformance.
 Disposition conforming material and source inspected material as acceptable and move to
the stock room;
 Forward the accepted parts and move rejected parts to MRB area, except castings
 Prior to inspection, the inspector must have the following documents, when
• Part drawing
• Standard Operating Practice
• Receiving Inspection Report
• Characteristic Inspection Record (CIR)
• Vendor Quality Requirements (VQR)
 If no defects are found in inspection, Receiving Inspection Personnel shall release the entire
lot to stock.
 If one or more defects are found in the sample lot, Receiving Inspection Personnel shall
release the acceptable samples to stock and forward the defective samples with the balance
of the lot and Nonconformance Report to MRB for disposition
 Inspection of the balance of the lot is to be performed at the supplier as directed by Supplier
Quality or Production Control and documented on the Nonconformance Report.
 Receiving Inspection Data, Materials Acceptance disposition of materials, and information
pertinent to the control of purchased articles shall be entered on the Inspection Report.
 Receiving Inspection shall be responsible for maintaining records in accordance with Aramco
Standard
 The Inspection Report, is filed in the Receiving Inspection files.
Company : SK ENGINEERING &CONSTRUCTION (EPC#2)
Project : YANBU ARAMCO SINPOPEC REFINING COMPANY(YASREF)
Position : QA/QC PIPING INSPECTOR
Duration : DEC 2012 TO MAR 2013
Company : SUNG CHANG ENGINEERING & CONSTRUCTION CO.LTD
Project : OFFSITE AND UTILITIES PACKAGE # 3 PROJECT –ABU- DHABI(TAKREER)
Position : QA/QC PIPING INSPECTOR
Duration : JAN 2012 TO AUG 2012
Company : BADAR AL MULLAH & BROTHERS & COMPANY W.L.L
Project : KUWAIT NATIONAL PETROLIUM CO. (KNPC -0028)
Position : PIPING QC ENGINEER
Duration : Dec 2009 to Feb 2011
Company : SAUDI OGER LTD W.L.L ( RIYADH)
Project : PIPELINE NORTHEN PROJECT (1000km) & POTABLE WATER SYSTEM
Position : PIPING QC INSPECTOR
Duration : Feb 2007 to Dec 2009
Company : PUNJ LLOYD LTD
Project : DABHOL – BANGLORE PIPELINE PROJECT( INDIA)
Position : PIPING QC ENGINEER
Duration : Aug 2003 to Jan 2007
Duties & Responsibilities: AS A MECHANICAL PIPING INSPECTION ENGINEER
Packages, inspecting the water to be used for Hydro Test as per the ASME B-31.3 St
 Ensure the Inspection & Test Plan of each activity is fulfilled and "hold points" of the
company are completed in due time.
 Ensure all the personnel employed and operating in welding and NDE activities is
duly skilled and qualified in accordance with the applicable specifications, codes and
regulations.
 Monitoring daily QC activities of Sub Contractors, To ensure erection is in
compliance with contract specifications, review of inspection and test plans and
erection procedure to ensure the implementation of the project approved QA/QC
procedures and standards are followed.
 Perform routine surveillance, inspection, monitoring, auditing & assurance of Sub-
Contractor's site activities (Fabrication and Welding, NDT, Coating and Painting) in
accordance with the Project and Contractors Specifications, ITP and Quality Plans.
 Identifying the test medium to be used for Hydro Test for Piping Lines in the Test
Packages, inspecting the water to be used for Hydro Test as per the ASME B-31.3
Standards.
 Piping line check, witness hydro testing and review hydro test packages to verify the
completion of NDT requirements, gauge calibrations, verifying that pipe supports,
hangers and guides have been installed in accordance with the piping drawings and
the pipe support details, analyze the requirement of temporary supports for above
ground piping during hydro test, reinforced pads leak testing.
 Assure that all joints are exposed for examination during pressure test. Ensure that
isolation or disconnection of equipment not to be tested. Check vents are open
when filling and draining lines.
 Making Punch List with client and attained the same Hydro Test witness with client.
All the inspection report making and taking the signature from the client
 Receiving Incoming materials from vendors and preparing inspection reports for Fit-
up and welding.Co-ordinate with client quality Engineer for final Punch listing.
 Control of quality Control documents and maintain its status list. Inspection of
deliveries of Materials to assure that they are within tolerance, grade in quality as
specified. They are properly stored and handled, and that they have been not
damaged.
 Raising RFI’s for each item of work completed and at site for witness. Orientation
checking, Identification of Radiography joints, taking NDT clearance from Clients,
Repair attending of joints, Documentation maintenance for ISO records.
 Control of management and execution of all activities as per specification codes,
approved procedure.Familier with Hydro test knowledge of Plant piping and
Fittings.
 Valve testing RFI rising with Construction team Coordination. Valve inspection and
testing arrangements and witness with EPC/Client Inspectors as per API 598.
Duties & Responsibilities: AS AINTERPRET AND EVALUATE NDT,WITNESS HYDRO TEST, PNEUMATIC
TEST AND POST TEST REINSTATEMENT:
 Ensure that all required NDE shall be performed prior to final system hydro/
pneumatic testing unless otherwise specified by engineering, reviewing all the NDT
reports with coordination of NDT Personnel & Third party Inspectors.
 Identification of risks to the quality of work and the completion programs and
associated solutions.
 Trouble shooting, Maintain day-to-day liaison with Contractor's site QA/QC staff.
Prepare daily reports of all site QC activities performed
 Valve drawings and calculations, including outline dimensions, weights, section
drawings, part lists and materials for approval.
 Trim shall include the nozzle, the disc holder, stem, guide, blow down ring, ring pin,
bushing and all internal parts, except the body, in contact with the process fluid.
 The nozzle and disc shall be forged / bar stock SS 316 with machined stainless steel
guide and spindle.
 The valve spring design shall permit an adjustment of +/- 5 % of the set pressure as
a minimum. Spring materials supplied shall be suitable for the relieving
temperatures given on the data sheet.
 Alloy steel shall be used for temperature below 230°C. Plain lifting levers shall be
provided on all valves for steam service unless specified otherwise on the data
sheet.
 Caps shall be provided over the spring adjusting screws on all valves. The cap and
bonnet shall be provided with a wire seal to prevent unauthorized adjustment.
 Only safety relief valves incorporating adjustable blow down rings shall be offered
for protecting process equipment. Safety / Relief valves shall be painted in
accordance with manufacturer standard unless otherwise specified.
 The safety or relief valve shall be of adequate size to relieve the capacity at the
specified pressure and temperature conditions and fluid physical properties
regardless of any preliminary sizing calculations or orifice designation shown on
data sheet.
 Accumulation used in calculating size of relieving devices shall be 10%. The valves
shall be suitable for continuous operation under the operating conditions indicated
in data sheets.
 For very low capacity applications, if API orifice is offered, vendor shall provide
mechanical stop to prevent lifting. Vendor shall also arrange for witnessing capacity
test of such valves.
 A permanently attached (with drive pins or equal) stainless steel tag (s) stamped
with the following information shall be provided on each valve.
 Tag Number Manufacturer's Name. Trademark Model Number.
 Serial Number and Year of manufacture Size of Valve with flange rating for inlet and
outlet Body Material. Body and Trim Material Set pressure Set Pressure Range
Orifice description Code stamp
 Each valve shall be factory set and tested in accordance with the appropriate code
Procedures. When the valve is subjected to the specified set pressure, destructive
chattering shall not occur when raising the pressure to the popping point and then
lowering to below the closing pressure.
 Set pressure tolerances shall be as required by the appropriate code. Operational
tightness test - the valves shall be bubble tight when tested at 90% of set pressure
in accordance with the appropriate standard.
 Test & Test Certificate The supplier shall issue with each valve test certificates
confirming that it complies with the relevant codes for: Hydrostatic pressure test ,
Seat leakage test , Relieving set pressure , Functional test , Material test certificate
for pressure-containing parts.
 Material test certificates with detailed chemical analysis from the foundry for each
casting Certificate of radiography / X-ray for valve casting. Certificate in form III C
for all valves covered under IBR certification
 Factory Inspection The complete valve and actuator assembly shall be inspected by
the owner and third party prior to dispatch unless otherwise advised. Owner/MMCI
shall be informed at least 6 weeks in advance for the inspection and FAT.
 Vendor shall provide as a minimum the following documents Valve general
arrangement Drawing showing main components, main dimensions and weights.
 Technical data / catalogues Installation requirements Calibration certificate,
hydrostatic pressure test, Seat leakage, Relieving set pressure Material test
certificate for pressure containing parts
 All documents mentioned in certification Inspection clearance certificate (Owner
/consultant / Third Party Inspector) . Manuals and drawings
Duties & Responsibilities: AS A REVIEW AND COMMENT UPON SUB CINCTRACTOR DAILY INSPECTION
RECORDS FOR ACTIVITIES COVER INVESTIGATE AND QUERIES:
 Piping line check, witness hydro testing and review hydro test packages to verify the
Piping line check, witness hydro testing and review hydro test packages to verify the
completion of NDT requirements, gauge calibrations, verifying that pipe supports,
hangers and guides have been installed in accordance Familiar with piping
materials selection, piping sizing calculation and Pipe thickness selection.
 Piping Codes ASME B31.3 and Standard Manufacturing of Metallic pipes
 Fabrication and installation of piping systems Selection and application of valves
&control valves
 Familiar with ITP for welding, Preparation of Piping Layout drawing from P & ID
documents Familiar with system description (SD), PFD, system flow diagram (SFD)
 Familiar with different types of pipe fittings, coupling, swage, union, flanged
fittings, plastic fittings, Joints, strainers etc.
 Familiar with Mechanical equipment’s such as Horizontal Pressure Vessels
(Accumulators), Vertical Pressure Vessels (Fractionation Column), Pump, Motors,
Heat Exchangers, Cooling Tower
 Familiar with ASME Boiler and Pressure vessel codes. Familiar with Section VIII div. I
 Design and construction of pressure vessel. Measurements and weight, Geometry
and layout of pressure vessels Like Pipe thickness, internal pressure, External
pressure, calculations for dish heads mechanical equipment’s.
SAFETY TRAINING ATTENDENT
 Elementary first aid and fire prevention and fire fighting
 Familiar with operation of fire extinguishers like DCP, CO2
 Operation of fire hydrants, deluge valve systems and MCP
 Lock out Tag out (LOTO) procedures
 Safety procedures for Tagging and scaffolding
 All types of permit system& preparation of permits
 Familiar with personal protective equipment’s and life guards
 Barriers, barricades &fencing
 Lifting, Rigging, Excavations, Confined Space entry procedures
 Elementary PPE, harness, work at heights, welding procedures
 Toxic chemicals, gases, hazardous chemicals
STRENGTHS AND VISION:
 Willingness to learn
 Ability to deal with people diplomatically
 Ability to deal with people diplomatically
 Excellent verbal and written Communication skills.
 Good leadership quality.
CONTACT INFORMATION:
 NAME: MOHAMMAD ZUBAIR ALAM
 NATIONALITY INDIAN
 MARITAL STATUS MARRIED
 DATE OF BIRTH 4TH MARCH 1980
 DRIVING LICENCE NO SN 04003502232033/325253 (SAUDI ARAB)
 LOCATION AL JUBAIL (SAUDI ARAB)
DECLARATION OF TRULY INFORMATION:
 I hereby declare that, the information given above is true the best of my
knowledge and I assure you.
 I will in the write earnest and full fill the expectations of my superiors.
• Identifying the test medium to be used for Hydro Test for Piping Lines in the Test
Packages, inspecting the water to be used for Hydro Test as per the ASME B-31.3
Standards

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QA/QC INSPECTION ENGINEER

  • 1. CURRICULAM VITAE MOHAMMAD ZUBAIR ALAM QA/QC INSPECTION ENGINEER Contact in Saudi : 00966-502644814 e-mail : zubalamkhan179@gmail.com Saudi Driving License Mechanical Engineer (B.E) OBJECTIVE To have a challenging career in QA/QC Manager, QA/QC Piping Inspection Engineer in Mechanical/ Supervising Engineer and become an integral part of a reputed organization where I can prove my capabilities to build up its strength. SUMMARY OF SKILLS AND EXPERTISE:  THIRTEEN (13.4) years of extensive experience as Mechanical ,Piping , Shutdown project, Material Inspection/Material Prevention in Laydown Area or site area/ Structural QA/QC Inspector & QC Supervisor in Mechanical field of construction in various projects like Oil & Gas Industries, Petro chemicals, Chemical Plants, high rise building and infrastructure sector.  I would like to enroll in your esteemed organization as a candidate for an opening in the field of QA/QC Manager . I expect to here from your end in near future.  Excellent planner and strategist with proven abilities in surveying the projects of all kinds of earth works, power plant, chemical plant, water treatment plant, oil & gas plant etc.  Strong analytical and Organizational abilities with skills to plan and implement novel ideas PROFESSIONAL WORKING EXPERIENCE: Company : CHINA HARBOUR SAUDI COMPANY LTD Project : INFRASTRUCTURE OF JUBAIL-2, STAGE-3,(SWC) (RC) Position : QA/QC MANAGER Duration : NOVEM 2016 to Till Date Company : TECNICAS REUNIDAS GULF (Spain Co.) Project : SADARA CHEMICAL PLANT III (AL JUBAIL-2) Position : QA/QC INSPECTION ENGINEER/MATERIAL RECEIVING INSPEC Duration : FEB 2014 to SEP 2016
  • 2. Duties & Responsibilities: AS A QA/QC MANAGER  Implement the QA/QC management system at site (QMS).  Coordinate with quality inspections with all the site sub-contractors and vendors coordinate all non-destructive testing on site  Coordinate with the customers representative on all quality matters  Coordinate all receipt inspections  Distribute relevant QA/QC documentation to site subcontractors  Verify that the quality related site activities are in accordance with the applicable codes and standards  Participate in the site internal and external site audits  Coordinate all the quality site inspections through the site QC inspectors  Ensure all quality control documentation is compiled and competed for as-built hand over through the QC turnover engineer  Control all nonconformance reports and undertake remedial action  Compete site quality control instructions and action remedial responses  Review the customers specification and undertake relevant training to the site QC inspector  Monitor the implementation of the approved site QC Plan  Complete and coordinate the approval of the sites QC technical submittals to the customer  Coordinate with the site construction manager on all quality issues Coordinate and chair the QA/QC site weekly meetings with the projects subcontractors QC personnel  Elaborating inspection and test programs  ,Ensure the safety is adhered to at site. Assure all technical documents relative to site quality  Taking care of QA/QC Document Project.  Responsibility for closure of NCR and preservation control of lay down Yard Area.  Responsibility of quality and workmanship of every Activity.  Carry out internal Audit at site as Schedule PQP.  Monitor all activity to QMS.  Coordinate with site in charge for Inspection.  Meeting about Quality Problem and solution.  Carry out Inspection and checking for all quality related procedure.  Project quality plan, ITP & checklist of Document Construction.
  • 3.  Hand over Project to Client.  Inspection Plan submitted every Months to the Project Manager. Company : HYUNDAI-KCC ENGINEERING LTD (KOREAN Co.) Project : JUBAIL POLYSILICON (WORLEY PERSON) Position : QA/ QC SUPERVISOR Duration : APR 2013 TO OCT 2013  Duties & Responsibilities: AS A QA/QC MATERIAL INSPECTION ENGINEER  Material receiving, inspection, identification and traceability, preservation and protection.  Checking/verifying and witnessing Magnetic Particle and Penetrant Testing (MT/PT) works.  Inspecting welding consumable and paints on receipt and preparing receiving inspection reports.  Inspecting materials and equipment on receipt and preparing receiving inspection reports.  Updating/verifying paint material identification and traceability details.  Maintaining Material Test Certificates and records.  Randomly verifying material heat number transfer and maintaining traceability records where applicable.  Periodically verification of materials and equipment storage, preservation and  Move the material to the Proper Crib  Review the Inspection report (IR) to determine whether Inspection is required.  Forward the material and paperwork to Receiving Inspection, as applicable.  Arrange to return rejected material to the supplier.  Move material to stock or further processing as applicable when acceptance is granted by receiving inspection.  Stock and /or further process certified supplier/source inspected material that has the appropriate quality stamps/signature.  Maintain a file drawings, Characteristics inspection record (CIR) as applicable inspection report (IR) and sop’s as required.  Monitor gages to assure that only properly calibrated gages are in use  Maintain physical separation among; articles awaiting inspection or test results, articles conforming to Purchase Order requirements, articles rejected or held because of
  • 4. nonconformance.  Disposition conforming material and source inspected material as acceptable and move to the stock room;  Forward the accepted parts and move rejected parts to MRB area, except castings  Prior to inspection, the inspector must have the following documents, when • Part drawing • Standard Operating Practice • Receiving Inspection Report • Characteristic Inspection Record (CIR) • Vendor Quality Requirements (VQR)  If no defects are found in inspection, Receiving Inspection Personnel shall release the entire lot to stock.  If one or more defects are found in the sample lot, Receiving Inspection Personnel shall release the acceptable samples to stock and forward the defective samples with the balance of the lot and Nonconformance Report to MRB for disposition  Inspection of the balance of the lot is to be performed at the supplier as directed by Supplier Quality or Production Control and documented on the Nonconformance Report.  Receiving Inspection Data, Materials Acceptance disposition of materials, and information pertinent to the control of purchased articles shall be entered on the Inspection Report.  Receiving Inspection shall be responsible for maintaining records in accordance with Aramco Standard  The Inspection Report, is filed in the Receiving Inspection files. Company : SK ENGINEERING &CONSTRUCTION (EPC#2) Project : YANBU ARAMCO SINPOPEC REFINING COMPANY(YASREF) Position : QA/QC PIPING INSPECTOR Duration : DEC 2012 TO MAR 2013 Company : SUNG CHANG ENGINEERING & CONSTRUCTION CO.LTD Project : OFFSITE AND UTILITIES PACKAGE # 3 PROJECT –ABU- DHABI(TAKREER) Position : QA/QC PIPING INSPECTOR Duration : JAN 2012 TO AUG 2012 Company : BADAR AL MULLAH & BROTHERS & COMPANY W.L.L Project : KUWAIT NATIONAL PETROLIUM CO. (KNPC -0028) Position : PIPING QC ENGINEER Duration : Dec 2009 to Feb 2011 Company : SAUDI OGER LTD W.L.L ( RIYADH) Project : PIPELINE NORTHEN PROJECT (1000km) & POTABLE WATER SYSTEM Position : PIPING QC INSPECTOR
  • 5. Duration : Feb 2007 to Dec 2009 Company : PUNJ LLOYD LTD Project : DABHOL – BANGLORE PIPELINE PROJECT( INDIA) Position : PIPING QC ENGINEER Duration : Aug 2003 to Jan 2007 Duties & Responsibilities: AS A MECHANICAL PIPING INSPECTION ENGINEER Packages, inspecting the water to be used for Hydro Test as per the ASME B-31.3 St  Ensure the Inspection & Test Plan of each activity is fulfilled and "hold points" of the company are completed in due time.  Ensure all the personnel employed and operating in welding and NDE activities is duly skilled and qualified in accordance with the applicable specifications, codes and regulations.  Monitoring daily QC activities of Sub Contractors, To ensure erection is in compliance with contract specifications, review of inspection and test plans and erection procedure to ensure the implementation of the project approved QA/QC procedures and standards are followed.  Perform routine surveillance, inspection, monitoring, auditing & assurance of Sub- Contractor's site activities (Fabrication and Welding, NDT, Coating and Painting) in accordance with the Project and Contractors Specifications, ITP and Quality Plans.  Identifying the test medium to be used for Hydro Test for Piping Lines in the Test Packages, inspecting the water to be used for Hydro Test as per the ASME B-31.3 Standards.  Piping line check, witness hydro testing and review hydro test packages to verify the completion of NDT requirements, gauge calibrations, verifying that pipe supports, hangers and guides have been installed in accordance with the piping drawings and the pipe support details, analyze the requirement of temporary supports for above ground piping during hydro test, reinforced pads leak testing.  Assure that all joints are exposed for examination during pressure test. Ensure that isolation or disconnection of equipment not to be tested. Check vents are open when filling and draining lines.  Making Punch List with client and attained the same Hydro Test witness with client. All the inspection report making and taking the signature from the client
  • 6.  Receiving Incoming materials from vendors and preparing inspection reports for Fit- up and welding.Co-ordinate with client quality Engineer for final Punch listing.  Control of quality Control documents and maintain its status list. Inspection of deliveries of Materials to assure that they are within tolerance, grade in quality as specified. They are properly stored and handled, and that they have been not damaged.  Raising RFI’s for each item of work completed and at site for witness. Orientation checking, Identification of Radiography joints, taking NDT clearance from Clients, Repair attending of joints, Documentation maintenance for ISO records.  Control of management and execution of all activities as per specification codes, approved procedure.Familier with Hydro test knowledge of Plant piping and Fittings.  Valve testing RFI rising with Construction team Coordination. Valve inspection and testing arrangements and witness with EPC/Client Inspectors as per API 598. Duties & Responsibilities: AS AINTERPRET AND EVALUATE NDT,WITNESS HYDRO TEST, PNEUMATIC TEST AND POST TEST REINSTATEMENT:  Ensure that all required NDE shall be performed prior to final system hydro/ pneumatic testing unless otherwise specified by engineering, reviewing all the NDT reports with coordination of NDT Personnel & Third party Inspectors.  Identification of risks to the quality of work and the completion programs and associated solutions.  Trouble shooting, Maintain day-to-day liaison with Contractor's site QA/QC staff. Prepare daily reports of all site QC activities performed  Valve drawings and calculations, including outline dimensions, weights, section drawings, part lists and materials for approval.  Trim shall include the nozzle, the disc holder, stem, guide, blow down ring, ring pin, bushing and all internal parts, except the body, in contact with the process fluid.  The nozzle and disc shall be forged / bar stock SS 316 with machined stainless steel guide and spindle.  The valve spring design shall permit an adjustment of +/- 5 % of the set pressure as a minimum. Spring materials supplied shall be suitable for the relieving temperatures given on the data sheet.
  • 7.  Alloy steel shall be used for temperature below 230°C. Plain lifting levers shall be provided on all valves for steam service unless specified otherwise on the data sheet.  Caps shall be provided over the spring adjusting screws on all valves. The cap and bonnet shall be provided with a wire seal to prevent unauthorized adjustment.  Only safety relief valves incorporating adjustable blow down rings shall be offered for protecting process equipment. Safety / Relief valves shall be painted in accordance with manufacturer standard unless otherwise specified.  The safety or relief valve shall be of adequate size to relieve the capacity at the specified pressure and temperature conditions and fluid physical properties regardless of any preliminary sizing calculations or orifice designation shown on data sheet.  Accumulation used in calculating size of relieving devices shall be 10%. The valves shall be suitable for continuous operation under the operating conditions indicated in data sheets.  For very low capacity applications, if API orifice is offered, vendor shall provide mechanical stop to prevent lifting. Vendor shall also arrange for witnessing capacity test of such valves.  A permanently attached (with drive pins or equal) stainless steel tag (s) stamped with the following information shall be provided on each valve.  Tag Number Manufacturer's Name. Trademark Model Number.  Serial Number and Year of manufacture Size of Valve with flange rating for inlet and outlet Body Material. Body and Trim Material Set pressure Set Pressure Range Orifice description Code stamp  Each valve shall be factory set and tested in accordance with the appropriate code Procedures. When the valve is subjected to the specified set pressure, destructive chattering shall not occur when raising the pressure to the popping point and then lowering to below the closing pressure.  Set pressure tolerances shall be as required by the appropriate code. Operational tightness test - the valves shall be bubble tight when tested at 90% of set pressure in accordance with the appropriate standard.  Test & Test Certificate The supplier shall issue with each valve test certificates confirming that it complies with the relevant codes for: Hydrostatic pressure test , Seat leakage test , Relieving set pressure , Functional test , Material test certificate for pressure-containing parts.
  • 8.  Material test certificates with detailed chemical analysis from the foundry for each casting Certificate of radiography / X-ray for valve casting. Certificate in form III C for all valves covered under IBR certification  Factory Inspection The complete valve and actuator assembly shall be inspected by the owner and third party prior to dispatch unless otherwise advised. Owner/MMCI shall be informed at least 6 weeks in advance for the inspection and FAT.  Vendor shall provide as a minimum the following documents Valve general arrangement Drawing showing main components, main dimensions and weights.  Technical data / catalogues Installation requirements Calibration certificate, hydrostatic pressure test, Seat leakage, Relieving set pressure Material test certificate for pressure containing parts  All documents mentioned in certification Inspection clearance certificate (Owner /consultant / Third Party Inspector) . Manuals and drawings Duties & Responsibilities: AS A REVIEW AND COMMENT UPON SUB CINCTRACTOR DAILY INSPECTION RECORDS FOR ACTIVITIES COVER INVESTIGATE AND QUERIES:  Piping line check, witness hydro testing and review hydro test packages to verify the Piping line check, witness hydro testing and review hydro test packages to verify the completion of NDT requirements, gauge calibrations, verifying that pipe supports, hangers and guides have been installed in accordance Familiar with piping materials selection, piping sizing calculation and Pipe thickness selection.  Piping Codes ASME B31.3 and Standard Manufacturing of Metallic pipes  Fabrication and installation of piping systems Selection and application of valves &control valves  Familiar with ITP for welding, Preparation of Piping Layout drawing from P & ID documents Familiar with system description (SD), PFD, system flow diagram (SFD)  Familiar with different types of pipe fittings, coupling, swage, union, flanged fittings, plastic fittings, Joints, strainers etc.  Familiar with Mechanical equipment’s such as Horizontal Pressure Vessels (Accumulators), Vertical Pressure Vessels (Fractionation Column), Pump, Motors, Heat Exchangers, Cooling Tower
  • 9.  Familiar with ASME Boiler and Pressure vessel codes. Familiar with Section VIII div. I  Design and construction of pressure vessel. Measurements and weight, Geometry and layout of pressure vessels Like Pipe thickness, internal pressure, External pressure, calculations for dish heads mechanical equipment’s. SAFETY TRAINING ATTENDENT  Elementary first aid and fire prevention and fire fighting  Familiar with operation of fire extinguishers like DCP, CO2  Operation of fire hydrants, deluge valve systems and MCP  Lock out Tag out (LOTO) procedures  Safety procedures for Tagging and scaffolding  All types of permit system& preparation of permits  Familiar with personal protective equipment’s and life guards  Barriers, barricades &fencing  Lifting, Rigging, Excavations, Confined Space entry procedures  Elementary PPE, harness, work at heights, welding procedures  Toxic chemicals, gases, hazardous chemicals STRENGTHS AND VISION:  Willingness to learn  Ability to deal with people diplomatically  Ability to deal with people diplomatically  Excellent verbal and written Communication skills.  Good leadership quality.
  • 10. CONTACT INFORMATION:  NAME: MOHAMMAD ZUBAIR ALAM  NATIONALITY INDIAN  MARITAL STATUS MARRIED  DATE OF BIRTH 4TH MARCH 1980  DRIVING LICENCE NO SN 04003502232033/325253 (SAUDI ARAB)  LOCATION AL JUBAIL (SAUDI ARAB) DECLARATION OF TRULY INFORMATION:  I hereby declare that, the information given above is true the best of my knowledge and I assure you.  I will in the write earnest and full fill the expectations of my superiors. • Identifying the test medium to be used for Hydro Test for Piping Lines in the Test Packages, inspecting the water to be used for Hydro Test as per the ASME B-31.3 Standards